Standard Specification for Epoxy-Coated Steel Reinforcing Bars

ABSTRACT
This specification covers deformed and plain steel reinforcing bars with protective epoxy coating applied by the electrostatic spray method. The surface of the steel reinforcing bars to be coated shall be cleaned by abrasive blast cleaning to near-white metal. The number and frequency of tests for coating thickness, continuity, flexibility and adhesion are specified. If the specimen for coating thickness or flexibility fails to meet the specified requirements, two retests on random samples shall be conducted for each failed test.
SCOPE
1.1 This specification covers deformed and plain steel reinforcing bars with protective epoxy coating applied by the electrostatic spray method.
Note 1: The coating applicator is identified throughout this specification as the manufacturer.  
1.2 Other organic coatings may be used provided they meet the requirements of this specification.  
1.3 Requirements for coatings are contained in Annex A1.  
1.4 Requirements for patching material are contained in Annex A2.  
1.5 Guidelines for construction practices at the job-site are presented in Appendix X1.  
1.6 This specification is applicable for orders in either SI units (as Specification A775M) or inch-pound units [as Specification A775].  
1.7 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

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Historical
Publication Date
14-May-2016
Current Stage
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Standards Content (Sample)

NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation:A775/A775M −16
Standard Specification for
1
Epoxy-Coated Steel Reinforcing Bars
This standard is issued under the fixed designationA775/A775M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope* 2. Referenced Documents
2
1.1 This specification covers deformed and plain steel 2.1 ASTM Standards:
reinforcing bars with protective epoxy coating applied by the A615/A615MSpecificationforDeformedandPlainCarbon-
electrostatic spray method. Steel Bars for Concrete Reinforcement
A706/A706MSpecification for Deformed and Plain Low-
NOTE 1—The coating applicator is identified throughout this specifica-
Alloy Steel Bars for Concrete Reinforcement
tion as the manufacturer.
A944Test Method for Comparing Bond Strength of Steel
1.2 Other organic coatings may be used provided they meet
Reinforcing Bars to Concrete Using Beam-End Speci-
the requirements of this specification.
mens
1.3 Requirements for coatings are contained in Annex A1.
A996/A996MSpecification for Rail-Steel and Axle-Steel
Deformed Bars for Concrete Reinforcement
1.4 Requirements for patching material are contained in
B117Practice for Operating Salt Spray (Fog) Apparatus
Annex A2.
D374Test Methods for Thickness of Solid Electrical Insu-
1.5 Guidelines for construction practices at the job-site are
3
lation (Withdrawn 2013)
presented in Appendix X1.
D2967Test Method for Corner Coverage of Powder Coat-
1.6 This specification is applicable for orders in either SI
ings
units (as Specification A775M) or inch-pound units [as Speci-
D4060Test Method for Abrasion Resistance of Organic
fication A775].
Coatings by the Taber Abraser
G8Test Methods for Cathodic Disbonding of Pipeline Coat-
1.7 The values stated in either SI units or inch-pound units
ings
are to be regarded separately as standard. The values stated in
G14TestMethodforImpactResistanceofPipelineCoatings
each system may not be exact equivalents; therefore, each
(Falling Weight Test)
system shall be used independently of the other. Combining
G20Test Method for Chemical Resistance of Pipeline Coat-
values from the two systems may result in non-conformance
ings
with the standard.
G62Test Methods for Holiday Detection in Pipeline Coat-
1.8 This standard does not purport to address all of the
ings
safety concerns, if any, associated with its use. It is the
4
2.2 NACE Standards:
responsibility of the user of this standard to establish appro-
RP-287-87Field Measurement of Surface Profile of Abra-
priate safety and health practices and determine the applica-
sive Blast-Cleaned Steel Surface Using a Replica Tape
bility of regulatory limitations prior to use.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
1
This specification is under the jurisdiction ofASTM Committee A01 on Steel, Standards volume information, refer to the standard’s Document Summary page on
Stainless Steel and RelatedAlloys and is the direct responsibility of Subcommittee the ASTM website.
3
A01.05 on Steel Reinforcement. The last approved version of this historical standard is referenced on
Current edition approved May 15, 2016. Published May 2016. Originally www.astm.org.
4
approved in 1981. Last previous edition approved in 2015 as A775/A775M – 07b Available from NACE International (NACE), 1440 South Creek Dr., Houston,
(2014). DOI: 10.1520/A0775_A0775M-16. TX 77084-4906, http://www.nace.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
A775/A775M−16
5
2.3 SSPC Specifications: 4.1.10 Manufacturer qualification and certification require-
SSPC-PA2Measurement of Dry Coating Thickness with ments (if any).
Magnetic Gages
NOTE2—Itisrecommendedthatthecoatingapplicationproceduresand
SSPC-SP10Near-White Blast Cleaning
processes be audited by an independent certification program for epoxy
SSPC-VIS1Pictorial Surface Preparation Standards for
coating applicator plants such as that provided by the Concrete Reinforc-
ing Steel Institute, or equivalent.
Painting Steel Surfaces
6
NOTE 3—Atypical ordering description is as follows: Deformed Grade
2.4 CRSI Documents:
420 bars toASTM A615M_____; 6000 m, No. 19, 12 m long in secured
“Voluntary Certification Program for Fusion Bonded Epoxy
lifts with sufficient spacers or padding, or both; epoxy-coated to ASTM
Coating Applicator Pla
...

This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: A775/A775M − 07b (Reapproved 2014) A775/A775M − 16
Standard Specification for
1
Epoxy-Coated Steel Reinforcing Bars
This standard is issued under the fixed designation A775/A775M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope Scope*
1.1 This specification covers deformed and plain steel reinforcing bars with protective epoxy coating applied by the electrostatic
spray method.
NOTE 1—The coating applicator is identified throughout this specification as the manufacturer.
1.2 Other organic coatings may be used provided they meet the requirements of this specification.
1.3 Requirements for coatings are contained in Annex A1.
1.4 Requirements for patching material are contained in Annex A2.
1.5 Guidelines for construction practices at the job-site are presented in Appendix X1.
1.6 This specification is applicable for orders in either SI units (as Specification A775M) or inch-pound units [as Specification
A775].
1.7 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each
system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the
two systems may result in non-conformance with the standard.
1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use.
2. Referenced Documents
2
2.1 ASTM Standards:
A615/A615M Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement
A706/A706M Specification for Deformed and Plain Low-Alloy Steel Bars for Concrete Reinforcement
A944 Test Method for Comparing Bond Strength of Steel Reinforcing Bars to Concrete Using Beam-End Specimens
A996/A996M Specification for Rail-Steel and Axle-Steel Deformed Bars for Concrete Reinforcement
B117 Practice for Operating Salt Spray (Fog) Apparatus
3
D374 Test Methods for Thickness of Solid Electrical Insulation (Withdrawn 2013)
D2967 Test Method for Corner Coverage of Powder Coatings
D4060 Test Method for Abrasion Resistance of Organic Coatings by the Taber Abraser
G8 Test Methods for Cathodic Disbonding of Pipeline Coatings
G14 Test Method for Impact Resistance of Pipeline Coatings (Falling Weight Test)
G20 Test Method for Chemical Resistance of Pipeline Coatings
G62 Test Methods for Holiday Detection in Pipeline Coatings
4
2.2 NACE Standards:
RP-287-87 Field Measurement of Surface Profile of Abrasive Blast-Cleaned Steel Surface Using a Replica Tape
1
This specification is under the jurisdiction of ASTM Committee A01 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.05
on Steel Reinforcement.
Current edition approved March 1, 2014May 15, 2016. Published March 2014May 2016. Originally approved in 1981. Last previous edition approved in 20072015 as
A775/A775M – 07b. 07b (2014). DOI: 10.1520/A0775_A0775M-07BR14.10.1520/A0775_A0775M-16.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
3
The last approved version of this historical standard is referenced on www.astm.org.
4
Available from NACE International (NACE), 1440 South Creek Dr., Houston, TX 77084-4906, http://www.nace.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
A775/A775M − 16
5
2.3 SSPC Specifications:
SSPC-PA 2 Measurement of Dry Coating Thickness with Magnetic Gages
SSPC-SP 10 Near-White Blast Cleaning
SSPC-VIS 1 Pictorial Surface Preparation Standards for Painting Steel Surfaces
6
2.4 CRSI Documents:
“Voluntary Certification Program for Fusion Bonded Epoxy Coating Applicator Plants”
7
2.5 ACI Standards:
ACI 301 Specifications for Structural Concrete
3. Terminology
3.1 Definitions of Terms Specific to T
...

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