Standard Test Methods for Assessing the Adhesion of Metallic and Inorganic Coatings by the Mechanized Tape Test

SIGNIFICANCE AND USE
4.1 If a coating is to fulfill its function of protecting or imparting unique properties to the surface of a substrate, it must adhere to the substrate for the expected service life. Because surface preparation (or lack of it) has a drastic effect on adhesion of coatings, a test method for evaluating adhesion to different surface treatments or of different coatings to the same treatment is of considerable use to the industry.  
4.2 The limitations of all adhesion methods, and the specific limitation of this test method to lower levels of adhesion (see 1.3) should be recognized before using it. These test methods are mechanized adaptations of Test Methods D3359; therefore, the intra- and interlaboratory precision of these test methods are similar to Test Methods D3359 and to other widely-accepted tests for coated substrates, for example, Test Method D2370, but this is partly the result of it being insensitive to all but large differences in adhesion. The pass-fail scale of 0 to 5 for Method B1 and B2 was selected deliberately to avoid a false impression of being sensitive.
SCOPE
1.1 These test methods describe procedures for assessing the adhesion of metallic and inorganic coatings and other thin films to metallic and nonmetallic substrates. Assessment is made by applying pressure-sensitive tape to a coated surface and then utilizing a mechanical device to remove the tape at a regulated, uniform rate and constant angle while simultaneously recording the removal force.  
1.2 Four methods are described. Methods A1 and A2 are intended primarily for use on parts. Methods B1 and B2 are intended primarily for use in laboratory evaluations. Methods B1 and B2 are not recommended for testing coatings and films on polymer substrates.  
1.3 These test methods may be used to establish whether the adhesion of a coating to a substrate is within a required range (between a quantified low and a quantified high level). Determination of actual adhesive forces requires more sophisticated methods of measurement. In multilayer systems adhesion failure may occur between intermediate coating layers so that the adhesion of the total coating system to the substrate may not necessarily be determined.  
1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM B905-00(2021) - Standard Test Methods for Assessing the Adhesion of Metallic and Inorganic Coatings by the Mechanized Tape Test
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This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: B905 − 00 (Reapproved 2021)
Standard Test Methods for
Assessing the Adhesion of Metallic and Inorganic Coatings
by the Mechanized Tape Test
This standard is issued under the fixed designation B905; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
1.1 These test methods describe procedures for assessing 2.1 ASTM Standards:
the adhesion of metallic and inorganic coatings and other thin B183 Practice for Preparation of Low-Carbon Steel for
films to metallic and nonmetallic substrates. Assessment is Electroplating
made by applying pressure-sensitive tape to a coated surface B242 Guide for Preparation of High-Carbon Steel for Elec-
and then utilizing a mechanical device to remove the tape at a troplating
regulated, uniform rate and constant angle while simultane- B252 Guide for Preparation of Zinc Alloy Die Castings for
ously recording the removal force. Electroplating and Conversion Coatings
B253 Guide for Preparation of Aluminum Alloys for Elec-
1.2 Four methods are described. Methods A1 and A2 are
troplating
intended primarily for use on parts. Methods B1 and B2 are
B254 Practice for Preparation of and Electroplating on
intended primarily for use in laboratory evaluations. Methods
Stainless Steel
B1 and B2 are not recommended for testing coatings and films
B281 Practice for Preparation of Copper and Copper-Base
on polymer substrates.
Alloys for Electroplating and Conversion Coatings
1.3 Thesetestmethodsmaybeusedtoestablishwhetherthe
B320 Practice for Preparation of Iron Castings for Electro-
adhesion of a coating to a substrate is within a required range
plating
(between a quantified low and a quantified high level). Deter-
B343 Practice for Preparation of Nickel for Electroplating
mination of actual adhesive forces requires more sophisticated
with Nickel
methods of measurement. In multilayer systems adhesion
B480 Guide for Preparation of Magnesium and Magnesium
failure may occur between intermediate coating layers so that
Alloys for Electroplating
the adhesion of the total coating system to the substrate may
B481 Practice for Preparation of Titanium and Titanium
not necessarily be determined.
Alloys for Electroplating
B482 Practice for Preparation of Tungsten and Tungsten
1.4 The values stated in SI units are to be regarded as
standard. No other units of measurement are included in this Alloys for Electroplating
B537 Practice for Rating of Electroplated Panels Subjected
standard.
to Atmospheric Exposure
1.5 This standard does not purport to address all of the
B538 Method of FACT (Ford Anodized Aluminum Corro-
safety concerns, if any, associated with its use. It is the
sion Test) (Withdrawn 1986)
responsibility of the user of this standard to establish appro-
B629 Practice for Preparation of Molybdenum and Molyb-
priate safety, health, and environmental practices and deter-
denum Alloys for Electroplating
mine the applicability of regulatory limitations prior to use.
B630 Practice for Preparation of Chromium for Electroplat-
1.6 This international standard was developed in accor-
ing with Chromium
dance with internationally recognized principles on standard-
B727 Practice for Preparation of Plastics Materials for Elec-
ization established in the Decision on Principles for the
troplating
Development of International Standards, Guides and Recom-
D1730 Practices for Preparation of Aluminum and
mendations issued by the World Trade Organization Technical
Aluminum-Alloy Surfaces for Painting
Barriers to Trade (TBT) Committee.
1 2
These test methods are under the jurisdiction of ASTM Committee B08 on For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Metallic and Inorganic Coatings and are the direct responsibility of Subcommittee contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
B08.10 on Test Methods. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved Oct. 1, 2021. Published November 2021. Originally the ASTM website.
approvedin2000.Lastpreviouseditionapprovedin2016asB905 – 00(2016).DOI: The last approved version of this historical standard is referenced on
10.1520/B0905-00R21. www.astm.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
B905 − 00 (2021)
D1731 Practices for Preparation of Hot-DipAluminum Sur- 5. Apparatus and Materials
faces for Painting
5.1 PeelTestFixture—Thefixtureshallconsistofaframeto
D1732 Practices for Preparation of Magnesium Alloy Sur-
which the specimen is rigidly clamped, and a moveable beam
faces for Painting
by which the tape is pulled off under a constant peel angle of
D2370 Test Method for Tensile Properties of Organic Coat-
90 (MethodA1 and B1) or 180° (MethodA2 and B2).The peel
ings
rate should be controllable between 20 mm/s and 200 mm/s for
D3330/D3330M TestMethodforPeelAdhesionofPressure-
Method A1 and B1 and between 14 mm/s and 140 mm/s for
Sensitive Tape
Methods A2 and B2. A recording force gage is fitted between
D3359 Test Methods for Rating Adhesion by Tape Test
the tape grip and the movable beam (see Fig. 1).
5.2 Pressure-Sensitive Tape—Unless otherwise specified in
3. Summary of Test Method
the document referencing this test, the tape shall be 25 mm
3.1 Pressure-sensitive tape is adhered to the surface of the
wide,semitransparent,pressure-sensitivetapewithanadhesion
coating and then removed utilizing a motorized mechanical
strength of 43 6 5.6 g/mm or N/100 mm width when tested in
device that peels the tape at a constantly maintained angle and
accordance with D3330/D3330M. The adhesion shall not
controlled rate of peel.Adigital recording force gage is used to
change by more than + 6.5 % of its mean value within 12
record the maximum peel force.
months.Thebackingofthetapemayconsistoffiber-reinforced
cellulose acetate, unplasticized poly (vinyl chloride), or poly-
NOTE 1—All due care must be taken to ensure that test specimens are
ester film. When results obtained in different laboratories do
handled and stored such that they are not subjected to conditions that will
notagreeitisrecommendedthatthetestberepeatedusingtape
cause deleterious effects. These conditions include but are not limited to
handling without the use of gloves, storing in areas that accumulate dust,
from the same batch.
areas of high humidity or where the sample may be subjected to fumes or
5.3 Roller—The roller, which is hand operated, consists of
vapors that might condense on the sample.
a steel roller 85 6 2.5 mm in diameter and 45 6 1.5 mm in
3.2 Methods A1 and A2:
width, covered with rubber approximately 6 mm in thickness,
3.2.1 In these methods, which are nondestructive, the mea-
having a Shore scale A durometer hardness of 80 6 5. The
surement area used is the unbroken coating surface with peel
surfaceoftherollershallbeatruecylindervoidofanyconcave
angles of 90 and 180° respectively.
orconvexdeviations.Themassoftherollershallbe2040 645
3.2.2 Adhesion is assessed in terms of “passed,” if the
g.
coating does not detach, or “failed,” if the coating detaches
NOTE 2—A standardized roller is used in place of the pencil eraser of
within the specified range of peel forces as recorded during the
Test Methods D3359 because of the variety of rubber and abrasives
test.
formulations used to make pencil erasers.Afurther consideration was the
extended range of localized pressures that could be exerted by the pencil
3.3 Methods B1 and B2:
and eraser.
3.3.1 In these methods, which are destructive, the measure-
ment area used is a broken coating surface created by scoring
TEST METHOD A
alatticepatternthroughthecoatingtothesubstrateandpeeling
NONDESTRUCTIVE, PARTS TAPE TEST
at angles of 90 and 180°, respectively.
3.3.2 Adhesion is assessed qualitatively on the 0 to 5 scale.
6. Test Specimen
6.1 Parts—This test normally is performed on parts. Any
4. Significance and Use
requirements for test specimens will be found in the document
4.1 If a coating is to fulfill its function of protecting or specifying their use.
imparting unique properties to the surface of a substrate, it
NOTE 3—When specified by the document referencing this test, the
must adhere to the substrate for the expected service life.
coated parts shall be subjected to a preliminary exposure, such as water
Because surface preparation (or lack of it) has a drastic effect immersion, salt spray, or humidity, before conducting the tape test.
on adhesion of coatings, a test method for evaluating adhesion
7. Procedure
to different surface treatments or of different coatings to the
7.1 Test Area—Select a flat area, on a significant surface,
same treatment is of considerable use to the industry.
free of blemishes and minor surface imperfections. Ensure that
4.2 The limitations of all adhesion methods, and the specific
the surface is clean and dry. Extremes in temperature or
limitation of this test method to lower levels of adhesion (see
relative humidity may affect the adhesion of the tape or the
1.3) should be recognized before using it. These test methods
coating.
are mechanized adaptations of Test Methods D3359; therefore,
7.2 Tape Section—Remove two complete laps of the
the intra- and interlaboratory precision of these test methods
pressure-sensitive tape from the roll and discard. Remove an
are similar to Test Methods D3359 and to other widely-
accepted tests for coated substrates, for example, Test Method
The sole source of supply of the apparatus known to the committee at this time
D2370, but this is partly the result of it being insensitive to all
is Pressure-Sensitive Tape Council (PSTC), 104 Wilmot Rd., Suite 201, Deerfield,
but large differences in adhesion. The pass-fail scale of 0 to 5
IL 60015. If you are aware of alternative suppliers, please provide this information
for Method B1 and B2 was selected deliberately to avoid a
to ASTM International Headquarters. Your comments will receive careful consid-
false impression of being sensitive. eration at a meeting of the responsible technical committee, which you may attend.
B905 − 00 (2021)
NOTE 1—Item 1 is the pneumatic cylinder traverse channel; 2 is the pneumatic pull cylinder; 3 is the pneumatic cylinder traverse which is shown in
the 90° pull position; 4 is the digital force gage, which is attached to the piston rod; 5 is the tape grip; 6 is the part/specimen hold down; 7 is the fixture
base; 8 is the free end of the tape; 9 is a coated specimen; 10 is the piston. By a simple displacement of the traverse, the fixture can be modified for 180°
testing. The pull rate is adjustable between 20 and 250 mm/s.
FIG. 1 Schematic of Tape Test Fixture
NOTE 5—At a peel angle of 90°, the peel rate of the tape from the
additional length at a steady (that is, not jerked) rate and cut a
coating surface is equal to the pull rate, that is, the velocity by which the
piece off at least 100 mm long plus an additional length equal
free end of the tape is moved in the loading direction, whereas in a peel
to the space between the test surface and the grip on the fixture
angle of 180°, the peel rate of the tape is only half the pull rate.
for pulling the tape.
7.5 Peel Force Control—Read the maximum value of peel
7.3 TapePlacement—Carefully place the tape on the area of
force recorded from the force registration gauge. If the force
coating to be tested and lightly press and smooth the tape into
valuerecordedisgreaterthan2.5N 6theforcevaluespecified
place, taking care to prevent any entrapment of air bubbles
in the document referencing this test, the test shall be repeated.
between the tape and the coating. Once the tape is in place, roll
Use a correspondingly lower or higher rate of peel until the
thetapefirmly;onceineachlengthwisedirection(see5.3).The
maximum value is within 62.5 N.
color under the semi-transparent tape is a useful indication of
NOTE 6—For metallic coatings on polymeric substrates, the typical
when good contact has been made.
force range is:
7.4 Time, Rate, and Angle:
15N–25Nfor Method A1
7.4.1 Within 90 6 30 s of the tape application, fasten the 20N–35Nfor Method A2
specimenontothefixture,placingthefreeendofthetapeinthe
7.6 Evaluation—Inspect both the area of coating and the
pulling grip. The apparatus should be set to maintain the
tape for evidence of flaking or detachment. Repeat the test at
normal 90° peel angle, Method A1 (see Notes 4 and 5).
another area of the part. Perform sufficient tests to ensure that
7.4.2 Pull the tape at a constant rate until only about 20 mm
the adhesion evaluation is representative of the whole surface.
of tape remains in contact with the coating. The residual
adhering tape can be removed manually after assessing adhe-
8. Report
sion on the area peeled off. This final removing of the residual
8.1 The test report shall contain the following:
tape is not a constituent of the adhesion test.
8.1.1 Method (A1 or A2),
NOTE 4—As far as possible, preference should be given to Method A1
8.1.2 Type of coating,
(90° peel angle) due to the stress-strain behavior of the tape. If the coating
8.1.3 Any intermediate layers,
to be tested is not approachable for 90° testing, for example, at the wall
side inside a housing, Method A2 (180° peel angle) may be applied. 8.1.4 Substrate material,
B905 − 00 (2021)
8.1.5 Type of tape used, procedure to be tested to the panels of the composition and
8.1.6 Peel angle, surfaceconditionsonwhichitisdesiredtodetermineadhesion.
8.1.7 Rate of peel,
NOTE 7—Information on test panels and surface preparation methods
8.1.8 Any environmental exposure, and
aregiveninPracticesB183,B242,B254,B281,B320,B343,B481,B482,
8.1.9 Any failure at intermediate layers.
B537, B629, B630, B727, D1730, D1731, and D1732; Guides B252,
B253, and B480; and Method B538.
8.2 Report the test results as:
p/F (1)
max
12. Procedure
or
12.1 Test Area—Select an area free of blemishes and minor
f/F (2)
max
surface imperfections.Assure that the surface is clean and dry.
where:
Extremes in temperature or relative humidity may affect the
adhesion of the tape or the coating.
p = passed (no coating detachment),
f = failed (coating detachment), and
12.2 Scribing the First Series of Lines—Place the panel on
F = maximum registered peel force.
max
a firm base and under th
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