ASTM E683-91(2007)
(Practice)Standard Practice for Installation and Service of Solar Space Heating Systems for One- and Two-Family Dwellings
Standard Practice for Installation and Service of Solar Space Heating Systems for One- and Two-Family Dwellings
ABSTRACT
This practice sets forth the acceptable installation and service use of solar space heating systems for one- and two-family dwellings to help ensure adequate performance, safety, and consumer satisfaction. This practice, however, does not apply to Rankine cycle, heat pump, or high pressure vapor systems, and is not intended to abridge safety or health requirements. Specifications are provided for the following system components: collector subsystems; thermal storage devices; controls and safety devices; piping, ducting, and ancillary equipment; electrical wiring; and auxiliary (nonsolar) space-heating equipment.
SCOPE
1.1 This practice covers solar space heating systems for one- and two-family dwellings. It sets forth acceptable installation and service practices to help ensure adequate performance, safety, and consumer satisfaction.
1.2 This practice is intended to describe acceptable practices for space heating systems in new and existing dwellings and shall not be construed as the optimization of good practices.
1.3 This practice does not apply to Rankine cycle, heat pump, or high pressure vapor systems.
1.4 This practice is not intended to abridge safety or health requirements. All systems shall be installed in accordance with local codes and ordinances.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. (For specific safety precautions, see Section 6).
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Standards Content (Sample)
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Designation: E683 − 91 (Reapproved2007)
Standard Practice for
Installation and Service of Solar Space Heating Systems for
One- and Two-Family Dwellings
This standard is issued under the fixed designation E683; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2.3 Other Standards:
Installation Standards for One- and Two-Family Dwellings
1.1 This practice covers solar space heating systems for
and Multi-Family Housing, Including Solar
one- and two-family dwellings. It sets forth acceptable instal-
HUD Intermediate Minimum Property Standards
lation and service practices to help ensure adequate
Supplement—Solar Heating and Domestic Hot Water
performance, safety, and consumer satisfaction.
Systems
1.2 Thispracticeisintendedtodescribeacceptablepractices
for space heating systems in new and existing dwellings and
3. Terminology
shall not be construed as the optimization of good practices.
3.1 Definitions:
1.3 This practice does not apply to Rankine cycle, heat
3.1.1 air handling unit, n—a device used for distributing
pump, or high pressure vapor systems.
conditioned air supply to a room, space, or area.
1.4 This practice is not intended to abridge safety or health 3.1.2 building, n—a structure erected and framed of com-
requirements.All systems shall be installed in accordance with ponent structural members designed for the housing, shelter, or
local codes and ordinances. support of persons, animals, or property.
1.5 This standard does not purport to address all of the 3.1.3 code, n—a set of applicable regulations which a
safety concerns, if any, associated with its use. It is the jurisdiction has lawfully adopted.
responsibility of the user of this standard to establish appro-
3.1.4 collector, solar thermal, n—a device designed to
priate safety and health practices and determine the applica-
absorb solar irradiance and to transfer the energy to a fluid
bility of regulatory limitations prior to use. (For specific safety
passing through it. (E772)
precautions, see Section 6).
3.1.5 collector subsystem, n—that portion of the solar sys-
tem which includes the solar collectors and related piping or
2. Referenced Documents
ducts. (E772)
2.1 ASTM Standards:
3.1.6 distribution subsystem, n—that portion of the solar
E772 Terminology of Solar Energy Conversion
system from the storage device to the point of ultimate use.
2.2 ANSI Standards:
(E772)
A58.1 Building Code Requirements for Minimum Design
3.1.7 energy (heat) transfer fluid, n—the medium used to
Loads in Buildings and Other Structures.
transferenergyfromthesolarcollectorstothestoragemedium.
C1 National Electrical Code
3.1.8 potable water, n—water that is satisfactory for drink-
Z97.1 Performance Specifications and Methods of Test for
ing and culinary purposes, meeting the requirements of the
Safety Glazing Materials Used in Buildings
health department having jurisdiction. (E772)
3.1.9 pressure relief device, n—a pressure-activated valve
designed to automatically relieve excessive pressure.
This practice is under the jurisdiction of ASTM Committee E44 on Solar,
Geothermal and OtherAlternative Energy Sources and is the direct responsibility of
3.1.10 shall, vi—as used in this practice, a term used to
Subcommittee E44.05 on Solar Heating and Cooling Systems and Materials.
denote a mandatory requirement.
Current edition approved March 1, 2007. Published April 2007. Originally
approved in 1991. Last previous edition approved in 2001 as E683-91(2001). DOI:
3.1.11 should, vi—as used in this practice, a term used to
10.1520/E0683-91R07.
denote a recommendation.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. Available from Sheet Metal and Air-Conditioning Contractors National Assn.,
Available fromAmerican National Standards Institute (ANSI), 25 W. 43rd St., 8224 Old Courthouse Rd., Vienna, VA 22180.
4th Floor, New York, NY 10036, http://www.ansi.org. Available from HUD USER, P.O. Box 6091, Rockville, MD 20850.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
E683 − 91 (2007)
3.2 solar system, n—a configuration of equipment and 4.12 Collectors mounted at ground level shall be provided
components used to absorb, convey, store, convert, and distrib- with protective fencing, guard rails, and warning signs in
ute the energy from the sun. compliance with local codes and ordinances.
4.13 Protection of collectors and components shall be pro-
4. Collector Subsystems
vided during handling and installation to prevent damage from
4.1 Collectors shall be installed in accordance with the environmental exposure.
instructions provided by the collector manufacturer and
4.14 Glazings of collectors mounted at ground level shall
designer, in compliance with local codes and ordinances.
meet the requirements specified in ANSI Z97.1.
4.2 Structural supports shall be constructed to support the
4.15 Frames and braces used in collector construction shall
collector under all anticipated extremes of environmental
be made of materials suitable for exterior location.
conditions and to withstand local conditions and anticipated
4.16 Collectors made of combustible materials shall not be
loads, such as wind, earthquake, rain, snow, ice, and freezing
located on or adjacent to construction required to be of
temperatures, so that the solar system does not impair the
noncombustible materials or in special fire zones.
resistivity to damage of the building. Additional weight of
collectors shall not exceed dead weight limitations of the 4.17 Collectors should be mounted in a manner so as to take
building structure, foundation, or soil. Conversely, collector the best advantage of the sun’s energy.
supports shall not impose undue stresses on the collectors.
5. Thermal Storage Devices
4.3 Structural supports shall be constructed to maintain
5.1 Thermal storage devices shall be installed in accordance
collector tilt and orientation within design conditions through-
with the instructions provided by the manufacturer, in compli-
out the life of the solar system.
ance with local codes and ordinances. Consideration shall be
4.4 Structural supports shall be installed in a manner such
giventothetypeofservice,temperature,storagemedia,design
that the integrity, weather resistance, and fire resistance of the
pressures, connections, flow, thermal storage capacity, mixing,
building are not adversely affected. Joints between support
and stratification, etc.
structures and building shall be caulked or flashed, or both, to
5.2 Liquid storage devices shall be leak-tested in accor-
prevent water leakage. Access shall be provided to permit
dance with recognized national standards.
minor repairs to flashing and caulking without disturbing roof,
collector supports, or collector panels. 5.3 Nonliquidstoragedevicesneednotbeleak-testedunless
a safety hazard or contamination could result from a storage
4.5 Collectors shall be installed so as not to contribute to
device failure or if leakage could result in deterioration of the
moisture buildup, rotting, or other accelerated deterioration of
storage capacity.
roofing materials.
5.4 Above ground storage devices shall be selected and
4.6 Collectors and supports shall be installed in a manner
installed to withstand all anticipated loads resulting from wind,
such that water flowing off the collector surface will not
hail, snow, and seismic conditions (where applicable). Protec-
accumulate on the roof surfaces, so as to form ice dams or
tive coatings, casing materials, or enclosures shall be provided
cause water damage to the building, or both. Provisions shall
topreventdamagefromcontinuousexposuretoweather.Wood
be taken to minimize buildup of snow upon collectors, which
structural members shall be protected against deterioration
may reduce their effectiveness.
from weathering, dry rot, ants, termites, and other adverse
4.7 Structural supports shall be selected and installed in a
conditions. Footings and foundations shall support the storage
manner, such that thermal expansion of collector will not cause
device under all anticipated extremes of soil conditions.
damage to the collector, structural frame, or building.
5.5 Underground storage devices shall be selected and
4.8 Pipe hangers, supports, expansion devices, and insula-
installed to withstand all anticipated loads resulting from soil,
tion shall be provided to compensate for thermal expansion
hydrostatic, and foundation. Such devices shall be anchored to
effects and to minimize thermal losses. Care shall be exercised
prevent flotation resulting from flooding or high ground water
during their installation to prevent damage to connections on
levels (where applicable). Protective coatings, casing material,
the collector or collector casing.
enclosures, or cathodic protection shall be provided to prevent
4.9 Interconnecting piping or ducting shall be installed to damage from exposure to soil conditions and electrolytic
minimizeflowrestrictionsandtoprovidebalancedflow.Piping action.
shall be installed to allow for filling and draining.
5.6 Underground storage devices subject to overhead ve-
4.10 Safe access to components subject to deterioration or hicular traffic shall be designed and installed to withstand the
failure, such as rubber hoses, joint sealants, and cover plates additional load applied by this traffic.
shall be provided to allow for maintenance or repair. For
5.7 Insulation shall be provided to minimize thermal losses
roof-mounted collectors, the work space adjacent to collectors
from storage devices, related piping, and duct work. Insulation
and provisions for safe placement of ladders shall be consid-
shall be suitable for the application, site, and occupancy
ered.
conditions. Underground storage devices shall be given special
4.11 Safety protection shall be provided to prevent injury to consideration to prevent deterioration of insulating properties
personnel from contact with readily accessible hot surfaces. by compression, water penetration, or bacterial action.
E683 − 91 (2007)
5.8 Care shall be exercised during the installation of the 6.7 Space and control thermostats shall be installed in
storage device to prevent damage to such device and insulation accordance with the manufacturer’s instructions and in com-
material during handling, mounting, backfilling, packing, or pliance with local codes and ordinances. Space thermostats
other installation procedures. shall be located away from drafts, heat sources, and outdoor
walls. Mercury bulb thermostats require leveling to assure
5.9 Liquid storage devices shall be provided with means for
satisfactory operation. Thermostats shall be mounted so that
draining its contents. All above-ground liquid storage devices
they are protected from accidental bumping or jarring. Ther-
shall have a valved pipe or bibb at the lowest point for
mostats mounted outdoors shall be suitable for outdoor envi-
drainage. Underground liquid storage devices shall have pro-
ronment and shall be protected from the elements.
visions for utilizing a pump, siphon, or other device for
draining. 6.8 Complete operating instructions, including sequence of
operation, wiring diagrams, and flow diagrams, shall be pro-
5.10 When required by design, liquid storage devices shall
vided with the solar heating system. Installers shall instruct the
have a level gage or other device to indicate when the tank is
building owner and occupant of the proper operation, safety,
full of liquid. If liquid storage devices are provided with
and emergency shutdown procedures of the devices. Perma-
overflows, the outlets shall be located so that spillage will not
nent labels, with shutdown and startup procedures, shall be
run into the building structure or damage the premises. Fill
provided in a conspicuous location.
devices shall be installed with approved backflow prevention
devices as required by local codes or ordinances, to prevent
7. Piping, Ducting and Ancillary Equipment
contamination of potable water supplies.
7.1 Piping, ducting and equipment shall be located so as to
5.11 Manholes or access openings shall be provided to
not interfere with the normal operation of windows, doors, or
permit access to components inside of the storage device.
other exit openings. Piping, ducting, and equipment shall be
5.12 Storage devices installed on a roof or in an attic shall
installed in a manner so as to prevent damage to such piping,
be provided with a drip pan whose outlet is piped to an
ducting, and equipment; prevent injury to persons; and in
adequate drain.
accordance with the manufacturer’s instructions and in com-
pliance with local codes and ordinances.
6. Controls and Safety Devices
6.1 Controls and safety devices shall be selected so that, in 7.2 Underground piping subject to overhead vehicular traf-
the event of a power failure or a failure of any component, fic shall be installed to withstand the additional load applied by
this traffic.
temperatures or pressures in the system, or both, will not
damage other components or the building, nor present a danger
7.3 Piping shall be installed to facilitate drainage of liquid
to people. Such devices shall be installed in accordance with
systems. Isolation valves shall be provided so that major
the manufacturer’s instructions and in compliance with local
components of solar heating systems can be maintained or
codes and ordinances. Solar systems shall be selected and
serviced.
installed to fail safe.
7.4 Insulation shall be provided to minimize thermal losses
6.2 Controls shall be selected and installed so that the solar
from piping and ducting. Insulation shall be suitable for the
components and auxiliary components will operate in concert
application and location. Underground installations shall be
and independently. Controls shall be designed to revert to the
given special consideration to prevent deterioration of insulat-
most economical mode.
ing properties by compression, water penetration, or bacterial
6.3 Adequately sized pressure or temperature relief devices,
action.
or both, shall be provided in those isolated parts of the solar
7.5 Air-bleed provisions shall be required at the high points
system containing pressurized fluids. Relief valves shall drain
of liquid systems so that air can be purged f
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