Standard Specification for Phosphor Bronze Wire

ABSTRACT
This specification establishes the requirements for round, square, and flat phosphor bronze wires of UNS Alloy Nos. C51000, C52100, and C52400 for general and spring applications. The material for manufacture shall be a casting billet of such purity and soundness as to be suitable for processing by hot working, cold working, and annealing to produce a uniform wrought structure in the finished product. Tempers available under this specification are O61 (annealed), H01 (¼ hard), H02 (½ hard), H03 (¾ hard), H04 (hard), H06 (extra hard), H08 (spring), and H10 (extra spring). Products shall be tested and shall adhere to dimensional (mass, diameter, thickness, length, width, straightness, and edge contours), mechanical (tensile and bending strength, and elongation), and chemical composition requirements.
SCOPE
1.1 This specification establishes the requirements for round, square and flat phosphor bronze wire of UNS Alloy Nos. C51000, C52100, and C52400 for general and spring applications.
1.1.1 Rectangular and square wire of the three alloys are generally available in sizes up to a maximum of 0.188 in. [5 mm] thick and 1.250 in. [32 mm] wide.
1.1.2 Round wire from Copper Alloy UNS No. C51000 is generally available in sizes up to 0.500 in. [13 mm] in diameter.
1.2 The values stated in either inch-pound units or in SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the specification.
1.3 Additional requirements for these products are established in Specification B 250/B 250M, see Section .
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.Note 1
It is to be understood that this specification is general. Since the product is used for many applications where the requirements of the operations used are too particular to be specified by any of the ordinary mechanical tests, it is frequently advisable to submit samples or drawings to the manufacturer and secure an adjustment of temper to suit the actual application for which the product is intended.Note 2
Product in rod, bar and shape form is produced to Specification B 139/B 139M.

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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation:B159/B159M −11
Standard Specification for
1
Phosphor Bronze Wire
This standard is issued under the fixed designation B159/B159M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
1. Scope* 2. Referenced Documents
2
2.1 ASTM Standards:
1.1 This specification establishes the requirements for
B139/B139M Specification for Phosphor Bronze Rod, Bar,
round, square and flat phosphor bronze wire of UNS Alloy
and Shapes
Nos. C51000, C52100, and C52400 for general and spring
B250/B250M Specification for General Requirements for
applications.
Wrought Copper Alloy Wire
1.1.1 Rectangular and square wire of the three alloys are
B601 Classification forTemper Designations for Copper and
generally available in sizes up to a maximum of 0.188 in. [5
Copper Alloys—Wrought and Cast
mm] thick and 1.250 in. [32 mm] wide.
B846 Terminology for Copper and Copper Alloys
1.1.2 Round wire from Copper Alloy UNS No. C51000 is
E8/E8M Test Methods for Tension Testing of Metallic Ma-
generally available in sizes up to 0.500 in. [13 mm] in
terials
diameter.
E62 Test Methods for Chemical Analysis of Copper and
3
CopperAlloys (Photometric Methods) (Withdrawn 2010)
1.2 Units—Values stated in either inch-pound units or in SI
E290 Test Methods for Bend Testing of Material for Ductil-
units are to be regarded separately as standard. Within the text,
ity
the SI units are shown in brackets. The values stated in each
E478 Test Methods for ChemicalAnalysis of CopperAlloys
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values
3. General Requirements
from the two systems may result in non-conformance with the
3.1 The following sections of Specification B250/B250M
specification.
are a part of this specification:
1.3 Additional requirements for these products are estab- 3.1.1 Terminology,
3.1.2 Materials and Manufacture,
lished in Specification B250/B250M, see Section 3.
3.1.3 Workmanship, Finish, and Appearance,
1.4 This standard does not purport to address all of the
3.1.4 Sampling,
safety concerns, if any, associated with its use. It is the
3.1.5 Number of Tests and Retests,
responsibility of the user of this standard to establish appro-
3.1.6 Specimen Preparation,
priate safety and health practices and determine the applica-
3.1.7 Test Methods,
bility of regulatory limitations prior to use.
3.1.8 Significance of Numerical Limits,
3.1.9 Inspection,
NOTE 1—It is to be understood that this specification is general. Since
3.1.10 Rejection and Rehearing,
the product is used for many applications where the requirements of the
operations used are too particular to be specified by any of the ordinary
3.1.11 Certification,
mechanical tests, it is frequently advisable to submit samples or drawings
3.1.12 Mill Test Reports,
to the manufacturer and secure an adjustment of temper to suit the actual
3.1.13 Packaging and Package Markings, and
application for which the product is intended.
3.1.14 Supplementary Requirements.
NOTE 2—Product in rod, bar and shape form is produced to Specifica-
tion B139/B139M.
3.2 In addition, when a section with a title identical to one
of those referenced in 3.1 appears in this specification, it
1 2
ThisspecificationisunderthejurisdictionofASTMCommitteeB05onCopper For referenced ASTM standards, visit the ASTM website, www.astm.org, or
and CopperAlloys and is the direct responsibility of Subcommittee B05.02 on Rod, contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Bar, Wire, Shapes and Forgings. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved Oct. 1, 2011. Published November 2011. Originally the ASTM website.
3
approved in 1941. Last previous edition approved in 2005 as B159 – 05. DOI: The last approved version of this historical standard is referenced on
10.1520/B0159_B0159M-11. www.astm.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
B159/B159M−11
TABLE 1 Chemical Requirements
contains additional requirements which supplement those ap-
pearing in Specification B250/B250M. C51000 C52100 C52400
Copper Alloy UNS No.
Composition, %
4. Terminology
Copper, incl silver remainder remainder remainder
Lead, max 0.05 0.05 0.05
4.1 Definitions of Terms Specific to This Standard:
Iron, max 0.10 0.10 0.10
4.1.1 Cast, n—The maximum
...

This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation:B159/B159M–05 Designation: B159/B159M – 11
Standard Specification for
1
Phosphor Bronze Wire
This standard is issued under the fixed designation B159/B159M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
1. Scope*
1.1 This specification establishes the requirements for round, square and flat phosphor bronze wire of UNSAlloy Nos. C51000,
C52100, and C52400 for general and spring applications.
1.1.1 Rectangular and square wire of the three alloys are generally available in sizes up to a maximum of 0.188 in. [5 mm] thick
and 1.250 in. [32 mm] wide.
1.1.2 Round wire from Copper Alloy UNS No. C51000 is generally available in sizes up to 0.500 in. [13 mm] in diameter.
1.2Thevalues1.2 Units—Valuesstatedineitherinch-poundunitsorinSIunitsaretoberegardedseparatelyasstandard.Within
the text, the SI units are shown in brackets. The values stated in each system aremay not be exact equivalents; therefore, each
system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the
specification.
1.3 Additional requirements for these products are established in Specification B250/B250M, see Section 3.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use.
NOTE 1—It is to be understood that this specification is general. Since the product is used for many applications where the requirements of the
operations used are too particular to be specified by any of the ordinary mechanical tests, it is frequently advisable to submit samples or drawings to the
manufacturer and secure an adjustment of temper to suit the actual application for which the product is intended.
NOTE 2—Product in rod, bar and shape form is produced to Specification B139/B139M.
2. Referenced Documents
2
2.1 ASTM Standards:
B139/B139M Specification for Phosphor Bronze Rod, Bar, and Shapes
B250/B250M Specification for General Requirements for Wrought Copper Alloy Wire
B601 Classification for Temper Designations for Copper and Copper AlloysWrought and Cast
B846 Terminology for Copper and Copper Alloys
E88/E8M Test Methods for Tension Testing of Metallic Materials E8MTest Methods for Tension Testing of Metallic Materials
[Metric]
E62 Test Methods for Chemical Analysis of Copper and Copper Alloys (Photometric Methods)
E290 Test Methods for Bend Testing of Material for Ductility
E478 Test Methods for Chemical Analysis of Copper Alloys
3. General Requirements
3.1 The following sections of Specification B250/B250M are a part of this specification:
3.1.1 Terminology,
3.1.2 Materials and Manufacture,
3.1.3 Workmanship, Finish, and Appearance,
3.1.4 Sampling,
3.1.5 Number of Tests and Retests,
1
This specification is under the jurisdiction ofASTM Committee B05 on Copper and CopperAlloys and is the direct responsibility of Subcommittee B05.02 on Rod, Bar,
Wire, Shapes and Forgings.
Current edition approved Mar.Oct. 1, 2005.2011. Published March 2005.November 2011. Originally approved in 1941. Last previous edition approved in 20012005 as
B159 – 015. DOI: 10.1520/B0159_B0159M-0511.
2
For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at service@astm.org. ForAnnualBookofASTMStandards
volume information, refer to the standard’s Document Summary page on the ASTM website.
*ASummary of Changes section appears at the end of this standard.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1

---------------------- Page: 1 ----------------------
B159/B159M – 11
3.1.6 Specimen Preparation,
3.1.7 Test Methods,
3.1.8 Significance of Numerical Limits,
3.1.9 Inspection,
3.1.10 Rejection and Rehearing,
3.1.11 Certification,
3.1.12 Mill Test Reports,
3.1.13 Packaging and Package Markings, and
3.1.14 Supplementary Requirements.
3.2 In addition, when a section with a title identical to one of those referenced in 3.1 appears in this specification, it contains
additional requirements which supplement those appearing in Specification B2
...

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