ISO/DIS 15869-3

Gaseous hydrogen and hydrogen blends -- Land vehicule fuel tanks

Hydrogène gazeux et mélanges d'hydrogène gazeux -- Réservoirs de carburant pour véhicules terrestres

Standards Content (sample)

DRAFT INTERNATIONAL STANDARD ISO/DIS 15869-3
ISO/TC 197 Secretariat: SCC
Voting begins on Voting terminates on
2004-01-15 2004-06-15

INTERNATIONAL ORGANIZATION FOR STANDARDIZATION • МЕЖДУНАРОДНАЯ ОРГАНИЗАЦИЯ ПО СТАНДАРТИЗАЦИИ • ORGANISATION INTERNATIONALE DE NORMALISATION

Gaseous hydrogen and hydrogen blends — Land vehicule
fuel tanks —
Part 3:
Particular requirements for hoop-wrapped composite tanks
with metal liner (Type 2)

Hydrogène gazeux et mélanges d'hydrogène gazeux — Réservoirs de carburant pour véhicules terrestres —

Partie 3: Exigences particulières pour les réservoirs composites frettés avec liner métallique (Type 2)

ICS 43.060.40; 71.100.20

Member bodies are reminded to consult relevant national interests in each of the technical

fields concerned [Hidrogen technologies (ISO/TC 197), Gas cylinder (ISO/TC 58/SC 3) and Road

vehicles (ISO/TC 22) and before returning their ballot to the Central Secretariat.

To expedite distribution, this document is circulated as received from the committee secretariat. ISO

Central Secretariat work of editing and text composition will be undertaken at publication stage.

In accordance with the provisions of Council Resolution 15/1993 this document is circulated

in the English language only.

Conformément aux dispositions de la Résolution du Conseil 15/1993, ce document est

distribué en version anglaise seulement.

HSI TDO CUMENTSI A EHM AND APPROSOREREFE SUBJECTNT CHANGOR COORCULMT CIED FDRAFT.EATE AND MVAL BE REFAY NOTRRED T

AS AN INTEANDARD UNTRNATIONAL ST PUBLISHED AS SUCH. IL

IN ADDITION OTHTEIR EVALION AS BEING ACCEPTUAT ABLE FOR INDUSTR, TEIAL CHNOLOGICAL, COMMERCIAL AND USER PURPOSES, DRAFT

ENITRNATION AL ANDARDS STMAY O BECOANDARDSE STONCCASIONHTEIALMEIR PONT HAVE TOF BE CONSIDERED INHIGHTE L O WHICH T

EFYE L.TT
© International Organization for Standardization, 2004
IN NAGULADE REIONSIONA MA B MA NCE RE RE
T O T T O
O I T T I
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ISO/DIS 15869-3
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SII
tnts enCo

1 ..............................................................1.........................................................................Scope...............

2 orNatine refermcesve...........................................................................................................................1

3 es aTrmnd f.de...initions..................................................................................................................... ..1

4 lneraquiGeerntsme ...........................................................................................................................1

5 ............................................t...i...Ma...r......el...as...................................................................................2

15. ..........l...nera..Ge............................................2........................................................................................

25. ...........................................................2.........e.........Stel...........................................................................

35. ...................................................l.....u...2............n...A...m...iu...i..............m.............................................

45. ..............................................................2.........................................................................e...i......Rsns.....

55. ........................................................2..................................................................................s...Fibre.........

6 eiDsgn requirements ............................................................................................................................2

16. ..........l...nera..Ge............................................2........................................................................................

26. ................................................Test pr...............surees................................................. .........................2

36. ut pruBrsessrend fib a ertrsess ratio..................................................................................................3

46. nStresss alasyi.............................................................................................................. ........................3

56. ximuMa ct m defezsie............................................................................................................................4

66. proteFirection.......................................................................................................................................4

7 ontCsruction and whiponsmark ..........................................................................................................4

17. ..........l...nera..Ge............................................4........................................................................................

27. ..............................................................4.........Neck threads...................................................................

37. Fibre................nd......in...g.....i...........................................................................................................4

47. ung of thermoCri ttseniresinsg ...........................................................................................................5

57. ........................u...t..............o...A...-f......tt...e......rg...ae.........................................................................5

67. Exterior enoinrvmental protection ......................................................................................................5

8 Prototpe testys......................................................................................................................................5

18. Quatolificanitt esing of new gnsside ......................................................5............................................

11.8. tiMatrle aetss fort slinl eesre...............................................................................................................5

21.8. tiMatrle aetss for aluini muallom linersy............................................................................................6

31.8. dytHos....ratic t.....................burs............ure t presst.....s.........e...................................................... ..6

41.8. bmiAnet tretpema peursureesring te... cycl.........st...........................................................................6

51.8. -fore-akLeeBeaLr )BBBstte..............................................................................................................6

61.8. onBfire test..............................................................6..............................................................................

71.8. tneePration test........................................................6.............................................................................

81.8. he.......a...Cic..mx...... e......po...l... t......e...u...r...set........s...6................................................................

91.8. oCmpositfw leance te tolerast........................................................................................................... ..6

11.8.0 ccelAeratetd ssus rrepturet tes......................................................................................................... ..6

11.8.1Extremte epmerature presse cycurngli..............................................................................................6

11.8.2 eiRsrta sengtreh............................................................................................................................7

28. Minoringessgn cha ..........................................................................................................................7

9 aBh teststc .............................................................................................................................................7

19. lneraquiGeerntsme ...........................................................................................................................7

29. ed testsRrequi..............................................................7.........................................................................

39. ddtAiional periodic ambientpatureeer tem prung tssre cycliets.....................................................7

10 .....................................................Tests...... on e.................ery ta...nk.....................v......s...................8

n (Anex Anormaetiv) Tests for ifqualng inoyimr desihgn canges...............................................................9

© ISO 4 — All rights reserv iii
ed 200
re
de
n sh
k (
re
O/D S 15869-3
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SSOD/II
wreoF
IOS (tnrIinaotnal Ograinzr Stdraaidztn a) is wolrei ntaoainl std se s

(OSI mebmer bods). ie The work of prepriang Inrtenational St andarsdis norm allyaerrcid out through IS O

tecach nilocmemttis e.aEch membre body interetsed in ausjtcbe for wcihh a enhctal iccommittee has been

tebisalshas the rgti hto be repersted o nt coetet. tInnrel orgai gontal an
ngvorea,n ln wthi IOS, also tkae tr in the wokr. IOS coes closely wi th

InrtenatioanElect trolcenchial Common )issi(IEC onal l maoertt s felecttroechnicalt sarandadiztion.

Inrtenatioanlndard r Staasfted e drainaccoadrechn tithuelsen nviihISO/ rEiiv CDectes,rt aP2.

hTe main task of technical committees is to prepare eannItrtional Stand ards.rDt Inaf ternational Standards

padoted b ythe technical oimmctte es are irulccated to the mebrme boisde for voting. buPc itlaionsa an

Inrtenatioan Starlndard eurqries app val boteast a l 5y7% of them meber odit b escainsg a vote.

teion is drn to tipsosbiy th smoe of the eelmt sof this duomc may b eteh subejtc ptae

rOSi sah rs erfeo etinnfyig aupyseta nrt t.i s

rteInnatioan lntaraSdd ISO 51869-3 was prepared by hnicaTecl ommCittee ISO/TC 9, 17Hydrogen

technologies and Techaitncl CoitImmee SO/ 8TC5mubcoSimee SCtt 3, Gas cylinder design.

tht ssrii

ISO 15869 conistss of the flloowing patr,s under the gerane ltl etiGaseous hydrogen and hydrogen blends —

Land vehicle fuel tanks :
 Part 1: General requirements
 Part 2: Particular requirements for metal tanks (type 1)

 Part 3: Particular requirements for hoop wrapped composite tanks with a metal liner (type 2)

 Part 4: Particular requirements for fully wrapped composite tanks with a metal liner (type 3)

 Part 5: Particular requirements for fully wrapped composite tanks with a non-metallic liner (type 4)

© IOS 4 — All rights reserv
ed 200 iv
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15869-3
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RDN LDS TOATAIERNF ITNTAASSO D/II
Gaseous hydrogen and hydrogen blends — Land
fuel tanks —
Part 3:
Particular requirements for hoop-wrapped composite
tanks with metal liner (Type 2)
1 Sc
is part of ISO ines teh spic ass of hoop wr cose fw ietaml li r

eus dfor the on-braod stog areof high erpsures corspmdee sgaoseus hydroneg or hdrogeyn blends. It

modi firesosu pplnemets the mmncoo aspetthcat ares defeO ind in IS 15869-1.
2 Normn e
e fonmroiaevt stain provi w ,hrthh rfeeeernc in th tet, xtti tesu
pr th prat of ISO 6. 9For dated refeneer,s cu amdetm sn,t oor revins of, a ny

thee spublications do not .apply How,r eveparties to gareements based on th parist of ISO 15869 rae

ecna to evthe poy of iglny teh mtos rent edtiis of the nori dosnt
did below. Fro un rrfeneeecs, the lat eedion of the nomrei vdo refeerrd to appes

e MrImbefs oSO anId EaineCmtain rierfg otss cu rrentvadIlyi lnterantaion Stalndards.

ISO 7:866999, 1Gas cylinders — Refillable seamless aluminium alloy gas cylinders — Design, construction

and testing

IOS01-9:1 Gas cylinders —Refillable seamless steel gas cylinders — Design, construction and testing

— Part 1: Quenched and tempered steel cylinders with tensile strength less than 1 100 Mpa

ISO 9-:8092000, Gas cylinders —Refillable seamless steel gas cylinders — Design, construction and testing

— Part 1: Quenched and tempered steel cylinders with tensile strength greater than or equal to 1 100 Mpa (if

applicable)

IOS8 Gaseous hydrogen and hydrogen blends — Land vehicle fuel tanks — Part 1: General

requirements
3 Ternnmia
For thfrio IsOtf S hmrefieeiIOvS n6-9 ap1. ply
4 Gener rtesa
s co to this part of IOS 69 shall also meet thal rees speicfd in
IOS 8 Sh the be a fliweith str of I1O56S 89 and IOS61 -9the rqeuem
icth pri sa ISOt 15 9 shall pre.a ivl
© ISO 4 — All rights reserv 1
ed 200
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869-315 DR NA
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SSOD/II
5 Mal s
1 G lae

erltaaMis used shall beut silbforae the serv ice conotiids spcneified in ISO 1-5869,au.se1 cl 4 he den T sig shall

tno hanovec itmpablei materi als incontact.
2 St

eteSls shall rocfon mto the maerlta siruqeniremets of clause s6.1 to 64 . ISofO 9809-119:99, or cls ause6.1 t o

o 6.3f ISO 98;09-22000 aspro appriate
3 Alumin

ulniAm iumalsloy shl cal onfor mto the amter reials quirements of ISO 7866:199,9 clauses 6.1 and .. 26 Othe r

imlsnloy uysoivtd hry ismnyoss pr1e.
4 Re

hTe mataire lrfo rimpegnation may be thomresetting or theroaplmstic reisns. xEmplesa of subteail matrxi

erltaam sira eepox ,ymodified epoxy, polrteesy an dirvlesteny trehmoginsett plas,tics as well as epolythleny e

alimdthmypolma ir
5 Fibr
turtSa clerroice matreail tys shl be glfi aram fei or carbon fie. If cbrao nfi

nforieerncemt is used, the ndegsi halls inocrporate means to preentv ga corrlvanic osion of metalc il

mopconents fo the tank.

hTe mafuacnturer shlal keep on file the published efpiatiscic onsro fompitcose mataire,ls the aterm ila

fae rerminos fro sta cniodts and sh life and the marteail mantfauc’ s

rcetification that ehca hspietmn confor toms sadi specifatiicon ruqeirements. The fie brmanufartucer shall

reifct thyat tihe fbreri mateapro perltiesofr conto tm uenhaamrtfurecs s’pecifticaions forhe pr todu. ct

6 Derequs
1 G lae

e dseg inhalsl uers a «ekla fo erea fialru emo unr faeeibsl deargdtia pruers part s

nig namr loreiscv If le e metal lnier os, ahsll b eoln y bye gr a ftiae crakc.
rhTe lineh slal be ofaseamle consti ssrnucto.

ONisTh pa fo IS9 do nt o rdepsign fsr oma permil ibesssstse or stsn, but irres t eh

cadauy of the dseign to be estliasbhed by rritpep aac lliacouand demsotneby ts being clbe of

lstey psgasin t hetmaes ,rpe and bat chsetts sa well as the tstse on y tkan scipefied in ti hs f o

5IS1 Driung prt,essurii tihs etyp of t sdiegn has a behi in which teh mslcspae of the cmeit po

voand the mtlae li are l ilyrsi.mpseod Due t oiffrde tsee of mfaa tis h ap
sigfin. m a56dot gi eiorfothISO 189 oded dens ntevee
2 Tre
nti iseserusums anfauriokreserus
© IOS 4 — All rights reserv
ed 200 2
. pr g in 5 ts wmebe 1,l alsh ctue ined pr m temu e mTh
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os entdi avour ank onza 9.O 86
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ateri
15869-3
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lnt raieeva atmeiauub slruu 1er,s 2 tm5ise wroeke
e mnmiiutau lbur pre of the ta shalt be less t thavs geinv in Tabel The
pose ow-vpar shall b eiesd fro high reaby u rutssing an dcc ilycaid Tih s
rbtey shab eahiecedv by meing or ethe co reecremont str sesrtaio valeus gin in
hT streert ssa aoilctculano sishallnl icude:
a )an aaisnl sy w thicbltiiy f rolair materis (pasceil pruopscoter prorga f ie
mtsiors;gya
b) oerrtecl modcling of theleas-pticticlas -tsersstrasn rucierno rvatermial;
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