ISO/DIS 15869-1

Gaseous hydrogen and hydrogen blends -- Land vehicule fuel tanks

Hydrogène gazeux et mélanges d'hydrogène gazeux -- Réservoirs de carburant pour véhicules terrestres

Standards Content (sample)

DRAFT INTERNATIONAL STANDARD ISO/DIS 15869-1
ISO/TC 197 Secretariat: SCC
Voting begins on Voting terminates on
2004-01-15 2004-06-15

INTERNATIONAL ORGANIZATION FOR STANDARDIZATION • МЕЖДУНАРОДНАЯ ОРГАНИЗАЦИЯ ПО СТАНДАРТИЗАЦИИ • ORGANISATION INTERNATIONALE DE NORMALISATION

Gaseous hydrogen and hydrogen blends — Land vehicule
fuel tanks —
Part 1:
General requirements

Hydrogène gazeux et mélanges d'hydrogène gazeux — Réservoirs de carburant pour véhicules terrestres —

Partie 1: Exigences générales
ICS 43.060.40; 71.100.20

Member bodies are reminded to consult relevant national interests in each of the technical

fields concerned [Hidrogen technologies (ISO/TC 197), Gas cylinder (ISO/TC 58/SC 3) and Road

vehicles (ISO/TC 22) and before returning their ballot to the Central Secretariat.

To expedite distribution, this document is circulated as received from the committee secretariat. ISO

Central Secretariat work of editing and text composition will be undertaken at publication stage.

In accordance with the provisions of Council Resolution 15/1993 this document is circulated

in the English language only.

Conformément aux dispositions de la Résolution du Conseil 15/1993, ce document est

distribué en version anglaise seulement.

SHI TDO CUMENTSI A EH AND APPROSREREFMNTOE SUBJECTR CO CHANGRCULO CIMOED FDRAFT.TATE AND MVAL BE RAY NOTEE FRRED TO

AS AN INTEANDARD UNTRNATIONAL ST PUBLISHED AS SUCH. IL

IN ADDITION OTHTEIR EVALION AS BEING ACCEPTUAT ABLE FOR INDUSTR, TEIAL CHNOLOGICAL, COMMERCIAL AND USER PURPOSES, DRAFT

ENITRNATION AL ANDARDS STMAY O BECOANDARDS TE STONCCASIONHTEIALMOEIR PONT WHI HAVE TOF BE CONSIDERED INHIGHTE LCH

EFYE L.TT
ara
© International Oganiztion for Standardiztion, 2004
IN NAGULADE REIONSIONA MA B MA NCE RE RE
T O T T O
T I T I
---------------------- Page: 1 ----------------------
ISO/DIS 15869-1
PDF disclaimer

This PDF file may contain embedded typefaces. In accordance with Adobe's licensing policy, this file may be printed or viewed but shall not

be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In downloading

this file, parties accept therein the responsibility of not infringing Adobe's licensing policy. The ISO Central Secretariat accepts no liability in

this area.
Adobe is a trademark of Adobe Systems Incorporated.

Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation

parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In the

unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below.

Copyright notice

This ISO document is a Draft International Standard and is copyright-protected by ISO. Except as permitted

under the applicable laws of the user’s country, neither this ISO draft nor any extract from it may be reproduced,

stored in a retrieval system or transmitted in any form or by any means, electronic, photocopying, recording or

otherwise, without prior written permission being secured.

Requests for permission to reproduce should be addressed to either ISO at the address below or ISO’s member

body in the country of the requester.
ISO copyright office
Case postale 56 • CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail [e-mail]
Web www.iso.org
Reproduction may be subject to royalty payments or a licensing agreement.
Violators may be prosecuted.
ii © ISO 2004 – All rights reserved
---------------------- Page: 2 ----------------------
ISS 1
s e

wForedor........................................................................................................i........v............................................

...................Intr........oduc........tion......................................................................................................................v

1 opeSc ......................................................................................................................................................1

2 treaNonfivermec.s.....e......................................................................................................................1

3 es aeTrmnd dfinitonsi.......................................................................................................... .................2

4 .....................................r...Se.....ice...vonditions c.................................................................................5

1lnerGea.................................................................................................5..................................................

2 .........................................................r...Se........icef li.............e...v.............5.............................................

3 korWing prsurees............................................................................................................... ...................5

4 ixMaumm filsg presuliner.........................................................................................5............................

5 lingFiles cycl................................................................................................................. .........................6

1 lnerGea.................................................................................................6..................................................

2 tendeExb mernllilicgs ecy.......................................................................................................6

3 dducRee nubm of filer linl cycesg............................................................................................... .........6

6 pGaeeetmurar....................................................................................................................................6

7 naTkpatureerm..................................................................................................................................6

8 poss comGaition................................................................................................................ ...................6

9 .......................................teruExn........ s.....l.....f...are........cs.....a..................................... .....................7

5 iand testingesgn De qui r ntsmere ........................................................................................................7

1 ............................................................i........sgnDe...............................7..................................................

1 iSpecfic deequisign rerntsme ...........................................................................................7...................

2 Informtaion todo rebecre d theby tank manufacturer......................................................................7

3 ototPrpeeytss................................................................................................................ ......................9

2 tInspecion and testngi.................................................................................................9.........................

1 h tetcBasts .......................... .................................................................9..................................................

2Testse on rvey tank .................................................................................................9..............................

3 ilureo tFaemet s........erequire.............ntsme.................................................................................01

6 nrki...Mag..............................................................................................0......1..........................................

7 pePraration for dispatch.......................................................................................1........1......................

ne nA nfx(iAorma) Verittiveficaion of stsresatio r susing strain gasuge ..................................................21

nenAnfx (i B ormaN) tiveeDE dfect sizefw... by a.............l.....................lingd cynktac........ ..e...................

nenAx (norma C) Test metivethods tcriand riae..........................................................................................41

nenAnfx (i D orma) Mtiveanuf'teruracinst usrctions fo dhanrling, usend in acpesntio of tanks .............22

nenAx E (informae)pti Savquiil receeremnts to be appltd to iehe safet astpecys of theag use

tmonioring acontrolnd .. sy(.....................stem UM.......................CS)............................................. .24

© IOS 2004 — All rights reserved iii
t t 5.
5.2.
5.2.
t 5.1.
5.1.
5.1.
te 4.
s t 4.
4.5.
of f d nu 4.5.
4.5.
e r
Pag Content
O/DI5869 -1
---------------------- Page: 3 ----------------------
ISS
wro

OIS (the Itenra lOrgaaitn zrfo Sdtii) is a wdrlwoide fdraee of notanial strd deis

(IOS membre bo)dies. hTe work of preparing Intrenational Stnaadrds is n rmlolayed oucarrit troghuh I OS

a teclmee.s Each memb bo dyrtee in a ejct fr owihch a ta ecl hsabene

estabhelis dah sthe right to be rrenpeetesd on that commiee.tt Interntaiol orna ganizations, gornmentveal an d

revanl, in n with ISO, also tkae part the work. ISO colleats clos yw it

Inrnatetional trtElecoechncial CommnsioCisI) (E on allatter ms of elrecotecthnical taandrdiosat n.iz

aInrntetionalnar Star dadse drafted inocrdance wi thhuet elsven inthISO/ivErect aies,rtP 2.

e ta of tehnci cotees i sto prantl Sta. Drtaf Inral Sant ds
t byeth theaccmoemtiects arucl t o bo for vot.i Puinot a s

aInrntetional narStad redurqps arepiv olaatea lst 75 by %of the membreodiescat b ingvoste . a

eintis drn to thpisiosby t so of teh ms th isduometc n y thbut esjc
gItriO.sh Storlr foeldinfnag anu yrs yti. s
aInrntetional Stanadrd ISO 51869-1 w sarp b ycTel Cmomee IO/S 7,Hydrogen

technologiesd , aneTchnicalomm Cittee ISO/TC 58Su bcomt eemit, SC 3 Gas cylinder design.

hts fi
OIS on scs the fnoig p,a rtsdr e gnraeelGaseous hydrogen and hydrogen blends —
Land vehicle fuel tanks:
 Part 1: General requirements
 Part 2: Particular requirements for metal tanks (type 1)

 Part 3: Particular requirements for hoop wrapped composite tanks with a metal liner (type 2)

 Part 4: Particular requirements for fully wrapped composite tanks with a metal liner (type 3)

 Part 5: Particular requirements for fully wrapped composite tanks with a non-metallic liner (type 4)

© IOS 2004 — All rights reserved
e tit l the un owll of ist 869 15
n. itioedrs e i tisTh
19TC itt hnica edepar
gh ent patchll or ti e idesibonsp he bell n sha
nt tepa of e be ma of eleent me hat lit e aw on Att
an icabl ng esdi bermem e th edcirat e nil ed opad
dar ionnatte dsndar naioterIn e arep mmit cal sk inma Th
C D e I gi r ac
he th el abor in soaili ntmen-nogo
ee ittcomm nich sub edstin er ittcom nich
bos daan onti onzatdaran ion ionnat
Fore d
O/DI 15869 -1
---------------------- Page: 4 ----------------------
ISS 1
iItnr

Tanks for the on-boar dtg raseo foocremped gassesuo shrdyogen and drhyenog blends as fuels fro lad n

e iivce rqeued t o-we gti,h t tei mamiiagnn or impirng o tnlve ef atesy
ri eltsyxi frorueess lsesemtsheiec: bdvy
icncyg vpre seicalsn m odrypcne ivs a fralisym fr iossth
an ae metho dto a cyc pree fae lifan d tobialsawe fe iss
ttaae l;is s
)c rirequing design qualifictoian test ;s
reni ndgcrueettistoin a plrltna ; s
reni dgtruetcsitnsarieakfnreht ca s
f) renig maartcurse to spy reeoprideic rn-ipsecent a if s,s ytteres
eree;nmts
renigtu tecrsoc ayts i tehssrv leef o ie tfh ta
ngDesi smeetinrghe r tequientsfem IoSO 15869:
wfvateia lw iihc trseivscc
)b whenrsurtes p cle cy edo faile,ur wieak but ll lnot rupture; and

when subetjc to hottsiaybrust tt,ess wli lve ftacs of “sess at rts p”rre ov “se at

wkoun” rresitec hx pesscrtop e aynre .is d
Ows or uss of nks dsei to IOS ulno th the t se dsei to otprae efea lsy if
din arocacdnce wi spv coo ns a epcsed fie sericve life on. lye e xydtea is

ked on ehac nad it is the responsibily of it owners and users to nreeus tanks rae not used after that

,eadt and rae inspected in acanccorde with the manufacterur’s inruttscions throgouth uthe specifie dresvice

© IOS 2004 — All rights reserved v
e. lif
nkta mar
pir Th nit ifi for itind iceser ied ecif th use
edgn ar ank at te d sho 86915 edgn ta er ner
useal e matth nd sig de ofhe td f ifie luee vaeed t hat g pres
ss tr er essu bu tr or ha c dr c)
ied;e speife lif he xceedh e fe gue a ill h a)
s. nkeir ice safgn, heir de of t if par spe ur fa quir man g)
d anquir
ing arcene nd, io d ndemmco ecif nuf quir
oduced; pr nk of batom each al t mat nk nd t s a nk ta s o te ve quir e)
nk tiooduc ec of spinand ng ive t st on- quir d)
ner or l nk in m
ze ct de ablllo h est e guti ssur cli ssess iatoprppr ing us b)
e; us nd design ank tabo ba ehe iononditiceif ser spe a)
e a ar enirqu Thee r s. es ve pr her ot ng entcur
l of he ov int mesa he at ghtli be ir ar e sercl veh
od on uct
O/DI5869 -1
---------------------- Page: 5 ----------------------
DR LDS ANIATNORE INTRTD-9I6IO/DS 158S1
Gaseous hydrogen and hydrogen blends — Land
elucfuel tanks —
1 Scope

hsiT Internatioa nlStandard speeciifs miinmum requirntmees for rlesaliy produced -gtilhweight refillable g sa

ts inty for the on-atgse of hirpu resopcrems ss hdroe gny hoey gn
blends las fuesroand vehi clto weshich the taknse oet be fix .d
is Irn altadnSa covers t sof a ny alumin nno-mtaellic matreioctr n,uins
yh mfausr tohepsriceiscv.
is prta of IOS 869 defs the on ass oftas coed in ISO ec
wh yfiy or s teh cmom asct tre ca ts are gi th
lfoldiivar:
 T-eyOS8
 THo wyr e odtesa c wtehism 6-39
 TFu y wrypomswan ieIr iSO 8
 TFu y wrypomsw i liaicOS 1
2 Norrefremse
e fonig normnts coni prons w ihcurothgh reein this te otncs tie
s of rt of IS1O 9 .r Fotrerefeen,cs sbues ntemnts t,o or rievs of, y
ethse pubilc not . lyHweor,ev paretis t oagrts ba on tihs prt aof I1OS5 ar e

necouraged to intevsigate theopssibitliy of alpping ythe mots ree ctndteionsi of the normati veotdcumen s

citead bew. Fro ued rreneecs, the lttaes ed the nvorie doc rrrfeeed to as .
MemberfsoS ndIEC maintain reigerftsr usrcently valinrtenational Standars. d

OIS Plastics — Thermoplastic materials — Determination of Vicat Softening Temperature (VST)

OIS1993, Plastics — Determination of tensile properties —Part 2: Test conditions for moulding and

extrusion plastics (incorporating Technical Corrigendum 1: 1994)
OIS 7,Paints and varnishes — Determination of film thickness
OIS 8,Paints and varnishes — Pull-off test for adhesion
OIS1:9, 9Metallic materials — Brinell hardness test — Part 1: Test method
OIS Precautionary labels for gas cylinders

OIS 9,Gas cylinders — Refillable seamless aluminium alloy gas cylinders — Design, construction

and testing
© IOS 2004 — All rights reserved 1
19966: 78
25, 72
1905- 65
19724: 46
19908: 28
7-2: 52
994,6:1 30
d I o O a I
pplie entum mat of ion it fe ndat lo ind
869 sed eneem app do nsioat
of an onsi endam que ed da 586 pa is th ovisionpr
tu xt, nce fer h, isiov nta cumedo ative llow Th
nceve ati
9-5. 586 in I nern-llmetths nonk e ta itd copeapll 4 - pe
4;69- 15 l linmetths a nk e ta itd copeapll 3 - pe
; 158 lin ISOer in l ta a nk mpoit app op2 - pe
2; 69- 15s innk Il tata 1 Mpe
tsl pduag ininow
e in ven one,al and otnn efoher and s pe on ntmeupple mod ma ich
cts, peas icSpif 9.8615 ver nk all ctpe mmco ine 15 Th
nsitionde co ed if e le f itab ure anuct of odor metgn side an
g tioucns al or m iu l,eest ank rd ionnatte Th
ar l f
dr or ousega ed es gh or d arbo onl ed end ank
General requirements
Part 1:
vehi
AF ATAN
---------------------- Page: 6 ----------------------
ISS

OIS1:9, 9Gas cylinders —Refillable seamless steel gas cylinders — Design, construction and testing

— Part 1: Quenched and tempered steel cylinders with tensile strength less than 1 100 MPa

OIS 98-092:2000, Gas cylinders – De sign, construction and testing — Part 2: Quenched and tempered steel

cylinders with tensile strength greater than or equal to 1 100 MPa
OIS 111-4-14: , Trapnsrtos clidneyrs — Co yo fli slaevv maris wtih g as
t rs a tTtets fosrgl ialrceiean thoob eyrml

OIS0:200High pressure cylinders for the on-board storage of natural gas as a fuel for automotive

vehicles
, r OoICS9:19/9Hydrogen fuel - Product specification

OISGaseous hydrogen and hydrogen blends — Land vehicle fuel tanks — Part 2: Particular

requirements for metal tanks

OISGaseous hydrogen and hydrogen blends — Land vehicle fuel tanks — Part 3: Particular

requirements for hoop wrapped composite tanks with a metal liner

OISGaseous hydrogen and hydrogen blends — Land vehicle fuel tanks — Part 4: Particular

requirements for fully wrapped composite tanks with a metal liner

OISGaseous hydrogen and hydrogen blends — Land vehicle fuel tanks — Part 5: Particular

requirements for fully wrapped composite tanks with a non-metallic liner
M B9, 0Test Method of Salt Spray (Fog) Testing
ASTM D522Mandrel Bend Test of Attached Organic Coatings

TSAM1308 D-87, Effect of Household Chemicals on Clear and Pigmented Organic Finishes

300Test Method for Apparent Interlaminar Shear Strength of Parallel Fibre
Composites by Short Beam Method

TSAM2794 D-92, Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation

(Impact)
TSAM3170 D-87, Chipping Resistance of Coatings

TSAM3418- D 97, Test Method for Transition Temperatures of Polymers by Thermal Analysis

ASTM G154-Standard Practice for Operating Fluorescent Light Apparatus for UV Exposure of Non-

metallic Materials
3 Tes andefitid rmnions
rFto othfs pra ItOS 9 th,owrm adnsfoti.sianp lpy
utao-fre ge tta

a prusre aapiplctn proc reueds in manaucfring compostwith metal lirshwh stra s the

pta ise iluto,nftlnfsi tsoaymttirafocmnt

TN EOs luersts in the li ing cs imrsovpeest adn the figh naisleetn stsr ee zero i elnat

sur esepr.
To publishebed.
© IOS 2004 — All rights reserved
rn at ss vi es br esress hav ner Thi
io as de pl nen per e cau cie s yd p it liner
in ic , ne s ank ite tu edu io es
3.1
ni de g tein lle fo 86 15 of is sepopurhe
, 00a
, 44M- D23 44/ ASTM D2
2, -9
117- AST
5: 869- 15
4: 869- 15
3: 869- 15
2: 869- 15
687 14 1: 20 01
, 439 11
entemitt gen dr sistt s ralmat metinct sele mehod 4:— Pentcon
alte d an ndercy itilibmpat ga e abl
1909- 98
O/DI 15869 -1
---------------------- Page: 7 ----------------------
ISS 1
utaso us
the pree witihn the ov-wrd copomse ta at which the reqeud dibotuiin of stres be
ttdh -vwphbtsraia ls
tbah ofcpos comitetanks
a gropu nto more th 2ts pul ss for druee ttes if grer,a sth of ucsci
ofks, succely prd from qfaiulied lnr siehav the same size, dse,i fii
reailof contrutsicon anoe ofss ctefau c
tba ctalnkta lin/sr e s

a grp of not more th200 t/liss puls tnakrs fro dtruecive tsetg, or if gr, onhts of

cussecevis produion ct of metal tankrs/lines, sueccvelssiy produc edahving t ehsame nominal ditramee, w lal

kithc d ne,seicd matrieal of stuc,i press of mantfau ce, manaurtcfu e
tr, dtiimeipmnredett rean
tbact non-meallic liners
a gropu nto more t 2s pul ss fro druee ttes if grer,a sth of ucsci
mlel sec uisclsypruc hag tha sm, wa thn ,
,e npifscioo carfn iondec snstf auc
burstessure
highesrut pessre reached in t akn agu dnria burst test
onikats
eo rf seiedtet fli nastweuorvr
contdlrole tension winding
a prss used in martuan icghwrad comts hw timtael liners by wihch comrpss eevi
ses te h tnesien-wvrorenpre etabb wdiytgh
rercli adr sieiiscfgt intheis
gn changdesi e
yhac in ttcion of trurasl matariles or dimenosnial chant atie to nor
ignlraoeen cs
filling preessur
te woihtcan skt il i

TNEO gllin prsseure viares agn to the gas temin teh leic,n rydichwis ded on teh charig

m emiedittatnbt n
finisn tka

completed tanks ch arwhi e readyorf use, tpyical of noraml produi on,ctocmplete wi thidentiaficti onrkmas an d

earnl coatg ind ital nuiotsin specde by the manfaur, but fr fr naitln
tiaon oreo otct ni
© IOS 2004 — All rights reserved 3
pr sulin
egron- om ee erctu ifi la egrin ngclu in ext
shed
3.11
ers ahe aons.condipar
ng epennt h ure atper rdicco Fi
ing llfi meofhe t fil at ed a h essurpr
3.10
tcturfamanu
mal ablbuttr no ge ctu lese he nge an
3.9
on han gn unntmeg fininfo
e innd ine are o ssural int zer ap at e o ersses th ile str and er lin esin str
ank ite pos ppeoop- nuf oce
3.8
ne nd o a li me uouin congna n impr madanka t
e t comp
3.7
pr
3.6
ure of ma pr nstuct al o terd maie sigde
essick ll erdiaet al innom me e vin edod ve liners, ictanon- of n oductiopr
ve ess if one te or g,in ctivst nerli nerli 00 han of
h of
3.5
t tme heaing dursphmo at e aeratur , te of tons d conmentaneatat he
and for t pmenuieq ur oc oncontr speif ig ness,
if e eater in st s/line nerank an ou
me h of
3.4
urman prd s mat
ed ecsp gn ing ceodu ssive tan n ioctodupr
ve ess if one te or g,in ctivst nkta ank 00 an of
3.3
ed is e er e o liner anhe
n eetw sse str ir nk it appeer ssur
re pretta ge-fre
3.2
O/DI5869 -1
---------------------- Page: 8 ----------------------
ISS
w-fullyrappomposite nk ta
tw oi-vwhraa a fewmo udnn reiemetcntheu cfrcirmeila xeo ni of
gapeerate mur
teat gsfa t
whoop- posrappemite d co nk ta
t with an o-wvpra hang a t w rerefomtc in a naty circuremfeinatptrtaen ov

the clnriidyrtof the li so th tflia does not carry any signt nl in a dreiticon plera lal

he tankto tongitudinal axis
dogehyrn blend
txe als an hde ny
nerli
t th ue dsas a -ti, sre shell, on wch hirirfeoncg fie sare fi wod to raehc t
earncess streng yth
manufactur er
troens orer tedhe s fbaaritcte thfnta ks
weovr-p ar
rteoemtc sem oay frif anl apepielr teh li
ptrr
ro pthefcess o applaing yuto-ager frett ocontrdollewension tn iding
ir vfe
et nsry hite s m alfeynsay iard tnichareiscecv inos
ttl perre
tspare we a gietl tdeeerri s e
ttl teerur
tnsmtae tergney tmepuaartubcs fliilydssei d
o si
se sin teh fiat teh spec bturs p reridv b y stress in teh fie wrko
te psru
erererus esuerus trees
© IOS 2004 — All rights reserved
st a pring dedappli d pquir
re stes
3.24
essurpr
ing at br the dedi essu mumnimi ed ifi e br str
res ratst
3.23
atips ha ng ed e er in cha an ure af atper orm g he uif
e atmp ed se
3.22
ed ach urat mp setven henssur he g
ssued se
3.21
ondit d ndare st th ccoe w edbe u sa ankh th ic ng w ardu life ihe
ce lise
3.20
esses
3.19
ner ov ed sind ntme st en infhe r
3.18
e g o d stin anion n,ig ble fo sionion rspizatgan orhe p
3.17
he un mentla br in inn ghtga is at neraicon
3.16
drog gaur nat urofa mi
3.15
oad ifica ntme he at ner n iopo l ca
er l lliabstsu enin ound menlafi vi er ank
3.14
ank a in e o ermpurhe t
s t
3.13
nkhe t
dirct l ia d a entan th in bo for nt ila ngvip er th an ank
ed c
3.12
O/DI 15869 -1
---------------------- Page: 9 ----------------------
ISS 1
ageustoni mng iorand cotem (Untrossyl MC) S
tcri cem taht cutons teh fligl ccly of the ta and prevts rfhuetr use of thelic w
inmof file is e dd
wnrg peor
etse areat fmeiur
4 Sdnie
lare 1

The serevic condiontis spficeied in this part of I1586SO 9 are preovidd as the basis for the giedsn,

n, and tetsing o ftnaks th are moed prmaenly on velces and ues d

to ste compred ga eossuhoeygn or hdroy blen abetmin tmeepres for use as a eful o n

theseehic vl. es
e servno cndseepsicd ar ositend t oprmn on how t s IO S
OIS O8S4 aOS 19 -a lyybe ued tso,
ts; s
ts; s
enrc rareopfels nr teoth inso of tin; s
)d edsignerrs o owner sof equipmnte usedt oefuel r alndvehiclnke ta; s
lpio edsshuroyghey bndl;s
f) reittty hesvai dci tu s

The rvseice citondonsoi d not cover eextrnal loadings that mayare isfrmo vlehiceol clisi, etc.ons

ivre2
e ivce for whtas are shbe speicf b ythe t manufar on the baof ue su nedr
voiccots sinepc Thmex amiuvi sh l be 20ea r y
ei rnkgpor3
e wkorg prurse fro whics ar eall be cby thk afm ae baiss of ue s
erisecv cinos spfiied hrei.en The wroking pree shalpsrfo gsas hoeygn a nd
ohy edtsetsld a tmaet
eusrirniaM.4

Tanks hslal be designed to be fiedll up to a mamuxim prreusse which doe ston exceed 1,25 tim esthe workg ni

errdss of flig cos or teur and whl teta ps rereusnto greeart than th
wkounrrets iettslof
© IOS 2004 — All rights reserved 5
°C.e 15 ur ermpat te edhe at g pres
e to se ich e,atermp ionitnd lin leega essur, pr
4 ximug pllm f es
. °C e of 15 urper at engen bl dr
dr eou d ifieec be l ssur ec ondit derun
th on ercturnu tan e d speieif sh saf e nkta h es in Th
4. W essur
s. al ice lfe m ser n.ei heried if ndi e ser
s si erctu ank ied l al safe nk h ic lif e ser Th
4. Sce life
e. anker ov onti jur hats iehor au gulator
d an en og and dr en s of ga super e)
ank latal sibs orctont s orsigde c)
ankner of ow b)
ank of cturfaermanu a)
: fesa 5 m 586 nd I 69- 153, I 869-15
2, 869-15 to made ank atioforin ide ov nde al e if itio ice Th
atur at ds gen dr sse or
hi ndla ent unt be to at tioecspin cturfae,manu
4. Gen
ce rvitiocons
°C e of 15 atper m t or un ssud prle tthe
essurki
3.26
xceecy esg lincl mbernu ed eredetpr
a hen veh e en nk es in syst onele
3.25
O/DI5869 -1
---------------------- Page: 10 ----------------------
ISS
gn5
1 Gn ee

Tanks shall be deeisgnd to be ie ldlfup to a number of fiin llglcscye of 50 00 cles, cyexcept as permteitd in

TN EOThe number of 5000 filling cysa wleiestsabhd bae dson teh assumitp tt heatnk would be filled up

idi mmlcpu aiaersfrxeoeeaer ye y
..452 xEndeted nuberm of fillinl cescyg

The vehi manucleaurrtecf amypscefiy an extdende numbre of fillg in clecys for a tank design based on teh

edsign lifetime mileage of the vele anhic d raegn with mmuaxim fuel caatpci. yhTe extended nuermb of f inillsg

llalcce f adosowt a hist 500 c0 y
F =
wh F r o flfcgi cl y
L sihe tdesifign lmetie mieagof ti le he h;vecle
R he nws t irage h itmamumxi fupa.ela ctic y
3 eucudfenlrliig cy
ed th a us monrii cro ltssy (U is to ues din cticwi the ta, the
bm of flig cs yfro tay be le tahn 50csyrd nu fliilng cclyes shl be

specifdie bythe tank mtranufacu ern adhslal var ywith drefe fitnapplications based on the deign sil fetime

e telvce annrage wi mam fuel cyThe UMCS shl ptr any fhurrte ues of t he

e whenvehicl the sfpeciie dmubern of fillng i cclesy is dedcee ex,until the tanks that ha evdedceeex that va lue

paeltcihta. s
aDetsil onthe tsafe cocny ept of theMUCSre aropvided inn Aenx E.
ep6
nks shl be dneto b eb fr o in an ave gsa teuartbwet –4 8 5 in
rma dltiis inlncflgii ling and disrgc
rete.4

Tanks sh eiallbe dosgned te b itabe sul for the follwgnoimatera il temerpur atetiilms: –40C to °C °85 .

is pot8

Tanks hslal be designed t oeb fdille with compreess dageuoss hydrogen and hydrog en blends conti ianng

t e 2 ho%y vogen by. e
eCesosd hny ahs solcly with, or gr rit tahyn, Tp 1ey, Gra gade Aco i n
. r OoICS9:19/9
eCesosd nraal gas used in hoeygn bl s amyr avy tsed i neth dry gas coion l is
specifdniei ISO 11439:2000.
© IOS 2004 — All rights reserved
mit ositmp at as end dr tu mpr
687 14 1: 20 01
itionosmps puterea ofbe mp l gaoge dr mpr
lum dr hatmor
4. Gas comion
7 Tampnkureat
g.inha ud onconno
°C d an 0 °C een e mper erag use leitasu ed sig al Ta
4. Gas temeratur
nk new ed we r ar
even al apacit. ximu th d hi he of eagmil
al of mber educe e Th cle. 00 ss ma s nk cle lin ernu
nk th on onjun be MCS) em ont and ng to age at idProv
es cl f omb nRed 4.5.
es; lin benumded tenexis the ere:
es.cl hanss le be ll not s, but ll atul be sha
15 rv a moncs.of f
hat on es cl
5.3. d 4. an 4.5.
ral 4.5.
4. Fillicyes cl
O/DI 15869 -1
---------------------- Page: 11 ----------------------
ISS 1
fnrtxre9

Tank exrtenal rfsuac esshall be edsigned to withst andanicamech ldna chemal ic posurexe condition s as

retce the prpye tesepcd in IOS 896 -IOS 185 IO 1S54 or, ISO 1856-59
epil tc ttolhde n
5 im ssDee
n g1
..511 Spifecic design erquireentm s
nkl deotranmtse cmnace to the matar,iel de contsruc and whkpoir rirt ns
cOS IOS3, ,-4 aOS 19 - asc tot. n
2 frmon tro b eeetd b nhykanufur
2.1 Gn ee
e ta manftauc shall keep o nflie teh inmno spide hree. irfonmant shl be rtaed
r ftoeef eigsne
2.2 Stetomf s riecv
temtin ecvalhol vdo s ts havscln l
metn th thnk den is salube fro ues i ne erisecv cino sfi4 fro t
ve lifie thec t
emt ilx fveiwtr h ht was
emt of ix o flifcels fwor htw dea s
teh nk was desi to a reecnmu fg cys a s 35,. a satt ntwraignn e u s
t the t has to b eed in utjincwi a UMCS th wlil prevt a nyfurhrte us of ehvi
whenhepc s teefiid nuer mbof fillnlcig cyese is xded; cee
emt roke fr wohhndik wegsa

f) sfapeciicfioatn ro the mmum ini-nrisevice tstne a/rdoinspc etion rreequit;n mes

)g sfapeciicfioatn ro thh ere tmallytivaacted prsueresfeli re devic to bewes used h ti tankthe;

)h sfapeciicioatn ofhe tinsulationf irpovidd e;
a spn fro tt mes, preiv coatd any ot srreied but n ot
e; d
rscino thf nak; n
k ) hreyrmafotdn itunncs te teofya uessdpntestci a.
..512.3 Dewgn sidraings
ta dr blke o fn and sahto m as an miiu
© IOS 2004 — All rights reserved 7
m: ingowll he f ll show ile eptl gsshainaw l nkAl
nk he t of on in e a he sur en ssarce ion str n a io in ot an
sig de e t ptio a de j)
ovidpr
qu item her an gs in ectot odth orppsu he atioificec i)
d;ne s e taich t essuring pr he w of enta stat e)
cle the e en at th on con us ank hat
er th eme 4. per cle illin of ber d du edgn ta if d)
; gnedsi ank ich the cy g lin mberm numuma he entata st c)
ned; ig des ank e ich fo e icm sermamu he of enta stat b)
; ank ofser
he clause in d nede ondit th it sig ta e
...