SIST EN 60519-1:2004

Safety in electroheat installations -- Part 1: General requirements

Lays down general safety requirements applicable to industrial electroheat installations, which may comprise electroheat equipment in the voltage range up to 3 600 V a.c. or 5 000 V d.c..

Sicherheit in Elektrowärmeanlagen -- Teil 1: Allgemeine Anforderungen

Sécurité dans les installations électrothermiques -- Partie 1: Exigences générales

Cette norme existe en langue anglaise uniquement.

Varnost pri električnih grelnih inštalacijah - 1. del: Splošne zahteve (IEC 60519-1:2003)

General Information

• Status: Withdrawn
• Publication Date: 31-Jan-2004
• Withdrawal Date: 06-Jan-2014
• ICS: 25.180.10 - Electric furnaces
• Technical Committee: I09 - Imaginarni 09
• Current Stage: 9900 - Withdrawal (Adopted Project)
• Start Date: 06-Jan-2014
• Due Date: 29-Jan-2014
• Completion Date: 07-Jan-2014
• Directive: 2006/95/EC - Directive 2006/95/EC of the European Parliament and of the Council of 12 December 2006 on the harmonisation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits (codified version)
• Directive: 73/23/EEC - Electrical equipment designed for use within certain voltage limits
• Ref Project: EN 60519-1:2003 - Safety in electroheat installations - Part 1: General requirements

Relations

• Replaced By: SIST EN 60519-1:2011 - Safety in electroheating installations - Part 1: General requirements (IEC 60519-1:2010)
• Effective Date: 29-Jan-2023
• Revised: SIST EN 60519-1:2011 - Safety in electroheating installations - Part 1: General requirements (IEC 60519-1:2010)
• Effective Date: 07-Jan-2014
• Replaced By: SIST EN 60519-1:2011 - Safety in electroheating installations - Part 1: General requirements (IEC 60519-1:2010)
• Effective Date: 07-Jun-2022
• Replaced By: SIST EN 60519-1:2011 - Safety in electroheating installations - Part 1: General requirements (IEC 60519-1:2010)
• Effective Date: 01-Jan-2014
• Replaces: SIST EN 60519-1:1999 - Safety in electroheat installations -- Part 1: General requirements
• Effective Date: 06-May-2014
• Replaces: SIST EN 60519-1:1999 - Safety in electroheat installations -- Part 1: General requirements
• Effective Date: 29-Jan-2023
• Replaces: SIST EN 60519-1:1999 - Safety in electroheat installations -- Part 1: General requirements
• Effective Date: 07-Jun-2022

Standards Content (Sample)

SLOVENSKI STANDARD
SIST EN 60519-1:2004
01-februar-2004
1DGRPHãþD
SIST EN 60519-1:1999
9DUQRVWSULHOHNWULþQLKJUHOQLKLQãWDODFLMDKGHO6SORãQH]DKWHYH,(&

Safety in electroheat installations -- Part 1: General requirements
Sicherheit in Elektrowärmeanlagen -- Teil 1: Allgemeine Anforderungen
Sécurité dans les installations électrothermiques -- Partie 1: Exigences générales
Ta slovenski standard je istoveten z: EN 60519-1:2003
ICS:
25.180.10 (OHNWULþQHSHþL Electric furnaces
SIST EN 60519-1:2004 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN 60519-1:2004

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SIST EN 60519-1:2004
EUROPEAN STANDARD EN 60519-1
NORME EUROPÉENNE
EUROPÄISCHE NORM November 2003

ICS 25.180.10 Supersedes EN 60519-1:1993


English version


Safety in electroheat installations
Part 1: General requirements
(IEC 60519-1:2003)


Sécurité dans les installations Sicherheit in Elektrowärmeanlagen
électrothermiques Teil 1: Allgemeine Anforderungen
Partie 1: Exigences générales (IEC 60519-1:2003)
(CEI 60519-1:2003)



This European Standard was approved by CENELEC on 2003-10-01. CENELEC members are bound to
comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and
notified to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Czech Republic,
Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Central Secretariat: rue de Stassart 35, B - 1050 Brussels


© 2003 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.

Ref. No. EN 60519-1:2003 E

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SIST EN 60519-1:2004
EN 60519-1:2003 - 2 -
Foreword
The text of document 27/358/FDIS, future edition 3 of IEC 60519-1, prepared by IEC TC 27, Industrial
electroheating equipment, was submitted to the IEC-CENELEC parallel vote and was approved by
CENELEC as EN 60519-1 on 2003-10-01.
This European Standard supersedes EN 60519-1:1993.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement (dop) 2004-07-01
– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2006-10-01
Significant technical changes with respect to EN 60519-1:1993 are as follows:
- the scope is now extended to cover also voltage band 3 equipment with rated voltage not exceeding
3 600 V a.c. or 5 000 V d.c.; the relevant provisions for such equipment have been added in clauses
on, for example protection against electric shock, equipotential bonding or maintenance work;
- requirements concerning equipotential bonding have been essentially modified and introduced in a
separate clause, based on the actual relevant provisions of EN 60204-1;
- general provisions on the impact of electromagnetic effects have been given;
- information concerning technical documentation has been modified;
- a bibliography has been added.
General test methods for industrial electroheating installations are specified in EN 60398:1999.
Additional information on non-electrical hazards possibly arising from the utilization of industrial electroheat
equipment may be taken from EN 746-1 (see Bibliography), which specifies common safety requirements
for industrial thermoprocessing equipment, as well as of an electrical and of a non-electrical kind.
Annexes designated "normative" are part of the body of the standard.
In this standard, annex ZA is normative.
Annex ZA has been added by CENELEC.
_________
Endorsement notice
The text of the International Standard IEC 60519-1:2003 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following notes have to be added for the standards indicated:
IEC 60398 NOTE Harmonized as EN 60398:1999 (not modified).
IEC 61000-3-2 NOTE Harmonized as EN 61000-3-2:2000 (modified).
IEC 61000-3-3 NOTE Harmonized as EN 61000-3-3:1995 (not modified).
IEC 61000-3-11 NOTE Harmonized as EN 61000-3-11:2000 (not modified).
IEC 61000-6-2 NOTE Harmonized as EN 61000-6-2:2001 (modified).
__________

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SIST EN 60519-1:2004
- 3 - EN 60519-1:2003
Annex ZA
(normative)

Normative references to international publications
with their corresponding European publications
This European Standard incorporates by dated or undated reference, provisions from other publications.
These normative references are cited at the appropriate places in the text and the publications are listed
hereafter. For dated references, subsequent amendments to or revisions of any of these publications
apply to this European Standard only when incorporated in it by amendment or revision. For undated
references the latest edition of the publication referred to applies (including amendments).
NOTE When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.
Publication Year Title EN/HD Year
IEC 60050-195 1998 International Electrotechnical - -
Vocabulary (IEV)
Chapter 195: Earthing and protection
against electric shock
A1 2001 - -

IEC 60050-521 2002 Part 521: Semiconductor devices and - -
integrated circuits

IEC 60050-826 1982 Chapter 826: Electrical installations of
buildings
+ A1 1990
+ A2 1995
+ A3 1999 HD 384.2 S2 2001

IEC 60050-841 1983 Chapter 841: Industrial electroheating- -

1) 2)
IEC 60071-1 - Insulation co-ordination EN 60071-1 1995
Part 1: Definitions, principles and
rules

IEC 60110-1 1998 Power capacitors for induction heating EN 60110-1 1998
installations
Part 1: General

IEC 60204-1 1997 Safety of machinery - Electrical EN 60204-1 1997
+ corr. September 1998
equipment of machines
Part 1: General requirements

1) 2)
IEC 60364-1 - Electrical installations of buildings HD 384.1 S2 2001
Part 1: Fundamental principles,
assessment of general characteristics,
definitions

1) 2)
IEC 60364-4-41 - Part 4-41: Protection for safety - HD 384.4.41 S2 1996
(mod) Protection against electric shock + A1 2002


1)
Undated reference.
2)
Valid edition at date of issue.

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SIST EN 60519-1:2004
EN 60519-1:2003 - 4 -
Publication Year Title EN/HD Year
1) 2)
IEC 60364-4-42 - Part 4-42: Protection for safety -- HD 384.4.42 S1 1985
(mod) Protection against thermal effects + A1 1992
+ A2 1994

1) 2)
IEC 60364-4-43 - Part 4-43: Protection for safety - HD 384.4.43 S2 2001
(mod) Protection against overcurrent

1)
IEC 60364-5-53 - Part 5-53: Selection and erection of - -
electrical equipment - Isolation,
switching and control

1) 2)
IEC 60364-5-54 - Part 5-54: Selection and erection of HD 384.5.54 S1 1988
(mod) electrical equipment - Earthing
arrangements, protective conductors
and protective bonding conductors

database
IEC 60417 Graphical symbols for use on - -
equipment

1) 2)
IEC 60446 - Basic and safety principles for man- EN 60446 1999
machine interface, marking and
identification - Identification of
conductors by colours or numerals

1) 2)
IEC 60529 - Degrees of protection provided by EN 60529 1991
enclosures (IP Code)

1) 2)
IEC 60664-1 - Insulation coordination for equipment EN 60664-1 2003
within low-voltage systems
Part 1: Principles, requirements and
tests

1) 2)
CISPR 11 - Industrial scientific and medical (ISM) EN 55011 1998
(mod) radio-frequency equipment - Radio + A1 1999
disturbance characteristics - Limits + A2 2002
and methods of measurement

1)
ISO 7000 - Graphical symbols for use on - -
equipment - Index and synopsis

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SIST EN 60519-1:2004
INTERNATIONAL IEC
STANDARD
60519-1
Third edition
2003-07
Safety in electroheat installations–
Part 1:
General requirements
Sécurité dans les installations électrothermiques –
Partie 1:
Exigences générales
 IEC 2003  Copyright - all rights reserved
No part of this publication may be reproduced or utilized in any form or by any means, electronic or
mechanical, including photocopying and microfilm, without permission in writing from the publisher.
International Electrotechnical Commission, 3, rue de Varembé, PO Box 131, CH-1211 Geneva 20, Switzerland
Telephone: [phone] Telefax: [phone] E-mail: [e-mail]  Web: www.iec.ch
PRICE CODE
Commission Electrotechnique Internationale
U
International Electrotechnical Commission
Международная Электротехническая Комиссия
For price, see current catalogue

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SIST EN 60519-1:2004
– 2 – 60519-1  IEC:2003(E)
CONTENTS
FOREWORD . 4
1 General. 6
1.1 Scope . 6
1.2 Object. 7
2 Normative references. 7
3 Terms and definitions. 8
3.1 General terms. 8
3.2 Electrical quantities and terms .10
4 Classification of electroheat equipment according to voltage bands .13
4.1 Voltage classification .13
4.2 Voltage bands.13
5 Classification of electroheat equipment according to frequency bands .13
5.1 Direct current equipment.13
5.2 Low-frequency equipment .13
5.3 Mains-frequency equipment .13
5.4 Medium-frequency equipment .13
5.5 High-frequency equipment .14
5.6 Microwave equipment .14
6 General requirements.14
6.1 Electroheat equipment .14
6.2 Electrical equipment of electroheat installations.15
6.3 Static charges – Stray fields – Electric and/or magnetic fields.16
6.4 Impact of electromagnetic effects.16
6.5 Ionizing radiation.16
6.6 Liquid cooling.17
7 Isolation and switching .17
7.1 Switching-off of special circuits .17
7.2 Switching at high voltage levels.18
8 Connection to the supply network and internal connections.18
8.1 General requirements .18
8.2 Fixed connection.18
8.3 Removable connection and flexible conductors.18
9 Protection against electric shock .19
9.1 General .19
9.2 Direct contact – special measures.19
9.3 Indirect contact – special measures .20
9.4 Recommendations for the operating instructions .20
10 Protection against overcurrent.20
11 Equipotential bonding.20
11.1 General .20
11.2 Protective bonding circuits .20
11.3 Bonding for operational purposes .21
11.4 Prohibition of the use of earth as part of an active circuit .21

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SIST EN 60519-1:2004
60519-1  IEC:2003(E) – 3 –
12 Control circuits and control functions .21
12.1 Control circuits.21
12.2 Earthing of control circuits.22
13 Protection against thermal influences .23
14 Risk of fire and danger of explosion .23
15 Marking, labelling and technical documentation .23
15.1 Marking .23
15.2 Labelling.24
15.3 Technical documentation .24
16 Information on inspection and commissioning, and instructions for utilization and
maintenance of electroheat installations .24
16.1 General requirements .24
16.2 Information on inspection and commissioning.25
16.3 Instructions for utilization to be given in the technical documentation .25
16.4 Instructions for maintenance work to be given in the technical documentation.25
Bibliography .27

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SIST EN 60519-1:2004
– 4 – 60519-1  IEC:2003(E)
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
SAFETY IN ELECTROHEAT INSTALLATIONS –
Part 1: General requirements
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, and Guides (hereafter referred to as “IEC Publication(s)”). Their preparation is entrusted to
technical committees; any IEC National Committee interested in the subject dealt with may participate in this
preparatory work. International, governmental and non-governmental organizations liaising with the IEC also
participate in this preparation. IEC collaborates closely with the International Organization for Standardization
(ISO) in accordance with conditions determined by agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any
equipment declared to be in conformity with an IEC Publication.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60519-1 has been prepared by IEC technical committee 27:
Industrial electroheating equipment.
This third edition cancels and replaces the second edition published in 1984. It constitutes
a technical revision.
In this third edition of IEC 60519-1 significant technical changes with respect to the previous
edition are as follows:
– the scope is now extended to cover also voltage band 3 equipment with rated voltage not
exceeding 3 600 V a.c. or 5 000 V d.c.; the relevant provisions for such equipment have
been added in clauses on, for example protection against electric shock, equipotential
bonding or maintenance work;
– requirements concerning equipotential bonding have been essentially modified and
introduced in a separate clause, based on the actual relevant provisions of IEC 60204-1;
– general provisions on the impact of electromagnetic effects have been given;
– information concerning technical documentation has been modified;
– a bibliography has been added.

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SIST EN 60519-1:2004
60519-1  IEC:2003(E) – 5 –
The text of this standard is based on the following documents:
FDIS Report on voting
27/358/FDIS 27/377/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
The committee has decided that the contents of this publication will remain unchanged until
2008. At this date, the publication will be
• reconfirmed;
• withdrawn;
• replaced by a revised edition, or
• amended.
IEC 60519 consists of the following parts, under the general title Safety in electroheat
installations:
Part 1: General requirements
Part 2: Particular requirements for resistance heating equipment
Part 3: Particular requirements for induction and conduction heating and induction melting
installations
Part 4: Particular requirements for arc furnace installations
Part 5: Specifications for safety in plasma installations
Part 6: Specifications for safety in industrial microwave heating equipment
Part 7: Particular requirements for installations with electron guns
Part 8: Particular requirements for electroslag remelting furnaces
Part 9: Particular requirements for high-frequency dielectric heating installations
Part 10: Particular requirements for electrical resistance trace heating systems for industrial
1
and commercial applications
Part 11: Particular requirements for installations for electromagnetic stirring, transport or
pouring of metal liquids
Part 21: Particular requirements for resistance heating equipment – Heating and melting
glass equipment
NOTE If necessary, additional parts covering particular industrial electroheat equipment may be considered.
General test methods for industrial electroheating installations are specified in IEC 60398.
Additional information on non-electrical hazards possibly arising from the utilization of industrial
electroheat equipment may be taken from European Standard EN 746-1 (see Bibliography),
which specifies common safety requirements for industrial thermoprocessing equipment, as
well as of an electrical and of a non-electrical kind.
A bilingual version of this standard may be issued at a later date.
———————
1
Under consideration.

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SIST EN 60519-1:2004
– 6 – 60519-1  IEC:2003(E)
SAFETY IN ELECTROHEAT INSTALLATIONS –
Part 1: General requirements
1 General
1.1 Scope
This part of IEC 60519 is applicable to industrial electroheat installations, which may comprise
electroheat equipment in the voltage range up to 3 600 V a.c. or 5 000 V d.c., and deals with
the general safety requirements.
Where requirements given in this standard differ from those given in other IEC publications, an
equivalent degree of safety shall be ensured.
The present requirements apply to industrial electroheat and associated treatment installations
such as:
– direct arc furnaces;
– submerged arc furnaces;
– equipment for arc heating (other than arc furnaces);
– electroslag remelting furnaces;
– plasma equipment;
– induction melting furnaces;
– equipment for induction heating;
– equipment for direct resistance heating;
– equipment for indirect resistance heating;
– equipment for infra-red radiation heating;
– equipment for dielectric heating;
– equipment with electron guns;
– microwave heating equipment;
– industrial laser equipment;
– electroheat surface treatment equipment.
NOTE The list is intended to present some typical examples of installations covered by this standard. It is not
exhaustive.
This standard is not applicable to electric cooking and heating equipment for household or
welding purposes, nor does it apply to space heating of any kind.
This standard refers to the normal operation of industrial electroheat installations; it is also
intended to ensure the safety of persons in the case of abnormal operation and when faults
occur in electroheat installations. Inspection, commissioning, utilization and maintenance are
dealt with in Clause 16.
This standard assumes that the installations are operated and maintained by skilled or
instructed persons according to 3.1.8 and 3.1.9.

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SIST EN 60519-1:2004
60519-1  IEC:2003(E) – 7 –
1.2 Object
The requirements for the safety of persons in electroheat installations are the subject, on the
one hand, of general requirements applicable to electroheat installations as a whole and, on
the other hand, of particular requirements applicable to each of them. This standard gives only
general requirements.
These safety requirements concern the protection of persons against dangers of particularly
electrical origin and also against certain dangers of non-electrical origin.
The safety requirements to be observed result from the joint application of general
requirements and particular requirements concerning the specific industrial application of the
electroheat. Where particular requirements exist they shall complete, modify or replace the
general requirements. In the absence of particular requirements, the requirements to be
complied with are those, which are specified in this standard.
In addition, for electroheat installations of voltage bands 1 and 2 and frequencies of up to
60 Hz, the following parts of IEC 60364 shall apply: IEC 60364-1, IEC 60364-4-41, IEC 60364-
4-42, IEC 60364-4-43, IEC 60364-5-53, IEC 60364-5-54.
For voltage band 3, electroheat equipment with rated voltage not exceeding 3 600 V a.c. or
5 000 V d.c., special requirements shall be complied with. Such requirements are specified in
this standard. For rated voltage exceeding 3 600 V a.c. or 5 000 V d.c., additional
specifications are under consideration.
In addition, for electrical equipment of up to 1 000 V a.c. or 1 500 V d.c. and frequencies of up
to 200 Hz, IEC 60204-1 may be taken as a guidance. IEC 60204-1 however does not cover
power circuits.
2 Normative references
The following referenced documents are indispensable for the application of this document. For
dated references, only the edition cited applies. For undated references, the latest edition of
the referenced document (including any amendments) applies.
IEC 60050-195:1998, International Electrotechnical Vocabulary (IEV) – Part 195: Earthing and
protection against electric shock
Amendment 1(2001)
IEC 60050-521:2002, International Electrotechnical Vocabulary (IEV) – Part 521: Semiconductor
devices and integrated circuits
IEC 60050-826:1982, International Electrotechnical Vocabulary (IEV) – Part 826: Electrical
installations of buildings
Amendment 1(1990), Amendment 2(1995) and Amendment 3(1999)
IEC 60050-841:1983, International Electrotechnical Vocabulary (IEV) – Part 841: Industrial
electroheating
IEC 60071-1, Insulation co-ordination – Part 1: Definitions, principles and rules
IEC 60110-1:1998, Power capacitors for induction heating installations – Part 1: General
IEC 60204-1:1997, Safety of machinery – Electrical equipment of machines – Part 1: General
2
requirements
———————
2
 There is a consolidated edition 4.1 (2000) that includes IEC 60204-1 (1997) and its amendment 1 (1999).

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SIST EN 60519-1:2004
– 8 – 60519-1  IEC:2003(E)
IEC 60364-1, Electrical installations of buildings – Part 1: Fundamental principles, assessment
of general characteristics, definitions
IEC 60364-4-41, Electrical installations of buildings – Part 4-41: Protection for safety –
Protection against electric shock
IEC 60364-4-42, Electrical installations of buildings – Part 4-42: Protection for safety –
Protection against thermal effects
IEC 60364-4-43, Electrical installations of buildings – Part 4-43: Protection for safety –
Protection against overcurrent
IEC 60364-5-53, Electrical installations of buildings – Part 5-53: Selection and erection of
electrical equipment – Isolation, switching and control
IEC 60364-5-54, Electrical installations of buildings – Part 5-54: Selection and erection of
electrical equipment – Earthing arrangements, protective conductors and protective bonding
conductors
3
IEC 60417-DB , Graphical symbols for use on equipment
IEC 60446, Basic and safety principles for man-machine interface, marking and identification –
Identification of conductors by colours or numerals
IEC 60529, Degrees of protection provided by enclosures (IP Code)
IEC 60664-1, Insulation coordination for equipment within low-voltage systems – Part 1:
4
Principles, requirements and tests
CISPR 11, Industrial, scientific and medical (ISM) radio-frequency equipment – Electro-
...