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ASTM A469-94a(1999)

(Specification)

Standard Specification for Vacuum-Treated Steel Forgings for Generator Rotors

Standard Specification for Vacuum-Treated Steel Forgings for Generator Rotors

SCOPE
1.1 This specification covers vacuum-treated basic electric steel forgings for generator rotors.  
1.2 The values stated in inch-pound units are to be regarded as the standard.

General Information

Status
Historical
Publication Date
09-Sep-1999
ICS
77.140.85 - Iron and steel forgings
Technical Committee
A01 - Steel, Stainless Steel and Related Alloys
Drafting Committee
A01.06 - Steel Forgings and Billets
Current Stage
Ref Project

Relations

Replaced By
ASTM A469/A469M-04 - Standard Specification for Vacuum-Treated Steel Forgings for Generator Rotors
Effective Date
01-May-2004

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ASTM A469-94a(1999) - Standard Specification for Vacuum-Treated Steel Forgings for Generator RotorsASTM A469-94a(1999) - Standard Specification for Vacuum-Treated Steel Forgings for Generator Rotors
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ASTM A469-94a(1999) - Standard Specification for Vacuum-Treated Steel Forgings for Generator Rotors
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: A 469 – 94a (Reapproved 1999)
Standard Specification for
Vacuum-Treated Steel Forgings for Generator Rotors
This standard is issued under the fixed designation A 469; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope tion, production analysis variations, and additional
supplementary requirements.
1.1 This specification covers vacuum-treated basic electric
3.3 If the requirements of this specification are in conflict
steel forgings for generator rotors.
with the requirements of Specification A 788, the requirements
1.2 The values stated in inch-pound units are to be regarded
of this specification shall prevail.
as the standard.
4. Materials and Manufacture
2. Referenced Documents
4.1 The vacuum degassing requirements of Specification
2.1 ASTM Standards:
A 788 are mandatory. In addition to these requirements,
A 275/A 275M Test Method for Magnetic Particle Exami-
hydrogen testing per Supplementary Requirement S4 is man-
nation of Steel Forgings
datory.
A 341 Test Method for Direct-Current Magnetic Properties
4.1.1 When the ladle degassing process is used, the evacu-
of Materials Using D-C Permeameters and the Ballistic
ation system shall be capable of reducing the system vacuum
Test Methods
pressure to a low level (usually less then 1000 μm). The molten
A 370 Test Methods and Definitions for Mechanical Testing
metal shall be adequately stirred for a sufficient length of time
of Steel Products
to maximize exposure to the evacuated atmosphere. When this
A 418 Test Method for Ultrasonic Examination of Turbine
process is used, hydrogen testing per Supplementary Require-
and Generator Steel Rotor Forgings
ment S4 is mandatory.
A 773 Test Method for D-C Magnetic Properties of Mate-
4.1.2 Other methods of degassing may be used if the
rials Using Ring and Permeameter Procedures with D-C
supplier can demonstrate their adequacy to the satisfaction of
Electronic Hysteresigraphs
the purchaser. When other processes are used, hydrogen testing
A 788 Specification for Steel Forgings, General Require-
2 per Supplementary Requirement S4 is mandatory.
ments
4.2 Heat Treatment:
3. Ordering Information and General Requirements 4.2.1 If possible, forgings should be heat treated in the
vertical position. Supplementary Requirement S3 makes this
3.1 In addition to the ordering information required by
mandatory, if activated in the ordering information.
Specification A 788, the purchaser shall include with the
4.2.2 The heat treatment for mechanical properties shall
inquiry and order, a dimensioned drawing showing the me-
consist of quenching and tempering, but normalizing and
chanical test specimen locations, and details of magnetic
tempering is permissible with prior purchaser approval. Also,
permeability tests, if required.
with prior purchaser approval, the post rough machining stress
3.2 Material supplied to this specification shall conform to
relief in 4.2.3 may be omitted when double tempering is used,
the requirements of Specification A 788, which outlines addi-
instead of a single temper, to complete this heat treatment
tional ordering information, manufacturing requirements, test-
cycle.
ing and retesting methods and procedures, marking, certifica-
4.2.3 After heat treatment and the subsequent rough ma-
chining, the forging shall be stress relieved at a minimum
This specification is under the jurisdiction of ASTM Committee A-1 on Steel,
temperature of 1050°F (566°C), unless otherwise specified by
Stainless Steel, and Related Alloys, and is the direct responsibility of Subcommittee
the purchaser.
A01.06 on Steel Forgings and Billets.
4.3 Machining:
Current edition approved Aug. 15, 1994. Published October 1994. Originally
published as A 469 – 62 T. Last previous edition A 469 – 94. 4.3.1 Boring—The manufacturer may bore the forging at
Annual Book of ASTM Standards, Vol 01.05.
any time prior to stress-relief anneal. (See Supplementary
Annual Book of ASTM Standards, Vol 03.04.
Requirement S1).
Annual Book of ASTM Standards, Vol 01.03.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
A 469 – 94a (1999)
5. Chemical Composition specimens shall conform to the Charpy V-notch specimen
configuration, as shown in the latest issue of Test Methods and
5.1 Heat Analysis—The heat analysis obtained from sam-
Definitions A 370.
pling in accordance with Specification A 788 shall comply with
Table 1.
8. Nondestructive Test Requirements
5.2 Product Analysis—The manufacturer shall use the prod-
uct analysis provision of Specification A 788 to obtain a
8.1 General Requirements:
product analysis from a forging representing each heat or
8.1.1 The forgings shall be free of cracks, seams, laps,
multiple heat.
shrinkage, and other injurious imperfections.
8.1.2 The purchaser may request such tests and inspection
6. Magnetic Properties
methods including ultrasonic, magnetic particle, or etch tests,
6.1 When specified in the ordering information, a perme-
as are necessary to ensure compliance with this requirement.
ability test shall be performed in accordance with the latest
8.2 Ultrasonic Inspection:
issue of Test Method A 341 or Test Method A 773.
8.2.1 An ultrasonic inspection shall be made at the forging
manufacturer’s plant on the machined forgings. In making the
7. Mechanical Properties
ultrasonic inspection, reference shall be made to the latest issue
7.1 Tension Test:
of Test Method A 418.
7.1.1 The steel shall conform to the requirements of Table 2.
8.2.2 Forgings having recordable ultrasonic indications
7.1.2 The number of locations of tension test specimens
shall be referred to the purchaser and evaluated on the basis of
shall be as specified on the forging drawings furnished by the
nature, frequency, and locations of indications both traveling
purchaser.
and stationary. If the ultrasonic indications are considered
7.1.3 Tests for acceptance shall be made after heat treatment
objectionable, it shall be determined by conventional or mutu-
of the forging for mechanical properties. The purchaser may
ally acceptable inspection procedures whether the forging will
require check tests after completion of all heating cycles
be rejected.
including stress relieving in accordance with 4.2.3.
8.2.3 Forgings shall be ultrasonically tested prior to removal
7.1.4 Testing shal
...

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1.1 This is an acceptance specification for the magnetic particle inspection of forged steel crankshafts having main bearing journals or crankpins 4 in. [200 mm] or larger in diameter.  
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Note 1: Specification A668/A668M is a product specification which may be used for slab-forged crankshaft forgings that are usually twisted in order to set the crankpin angles, or for barrel forged crankshafts where the crankpins are machined in the appropriate configuration from a cylindrical forging.  
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
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ASTM A418/A418M-24(Practice)
Standard Practice for Ultrasonic Examination of Turbine and Generator Steel Rotor Forgings

SIGNIFICANCE AND USE
4.1 This practice shall be used when ultrasonic inspection is required by the order or specification for inspection purposes where the acceptance of the forging is based on limitations of the number, amplitude, or location of discontinuities, or a combination thereof, which give rise to ultrasonic indications.  
4.2 The acceptance criteria shall be clearly stated as order requirements.
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1.1 This practice for ultrasonic examination covers turbine and generator steel rotor forgings covered by Specifications A469/A469M, A470/A470M, A768/A768M, and A940/A940M. This practice shall be used for contact testing only.  
1.2 This practice describes a basic procedure of ultrasonically inspecting turbine and generator rotor forgings. It does not restrict the use of other ultrasonic methods such as reference block calibrations when required by the applicable procurement documents nor is it intended to restrict the use of new and improved ultrasonic test equipment and methods as they are developed.  
1.3 This practice is intended to provide a means of inspecting cylindrical forgings so that the inspection sensitivity at the forging center line or bore surface is constant, independent of the forging or bore diameter. To this end, inspection sensitivity multiplication factors have been computed from theoretical analysis, with experimental verification. These are plotted in Fig. 1 (bored rotors) and Fig. 2 (solid rotors), for a true inspection frequency of 2.25 MHz, and an acoustic velocity of 2.30 in./s × 105 in./s [5.85 cm/s × 105 cm/s]. Means of converting to other sensitivity levels are provided in Fig. 3. (Sensitivity multiplication factors for other frequencies may be derived in accordance with X1.1 and X1.2 of Appendix X1.)  
FIG. 1 Bored Forgings
Note 1: Sensitivity multiplication factor such that a 10 % indication at the forging bore surface will be equivalent to a 1/8 in. [3 mm] diameter flat bottom hole. Inspection frequency: 2.0 MHz or 2.25 MHz. Material velocity: 2.30 in./s × 105 in./s [5.85 cm/s × 105 cm/s].
FIG. 2 Solid Forgings
Note 1: Sensitivity multiplication factor such that a 10 % indication at the forging centerline surface will be equivalent to a 1/8 in. [3 mm] diameter flat bottom hole. Inspection frequency: 2.0 MHz or 2.25 MHz. Material velocity: 2.30 in./s × 105 in./s [5.85 cm/s × 105 cm/s].
FIG. 3 Conversion Factors to Be Used in Conjunction with Fig. 1 and Fig. 2 if a Change in the Reference Reflector Diameter is Required
1.4 Considerable verification data for this method have been generated which indicate that even under controlled conditions very significant uncertainties may exist in estimating natural discontinuities in terms of minimum equivalent size flat-bottom holes. The possibility exists that the estimated minimum areas of natural discontinuities in terms of minimum areas of the comparison flat-bottom holes may differ by 20 dB (factor of 10) in terms of actual areas of natural discontinuities. This magnitude of inaccuracy does not apply to all results but should be recognized as a possibility. Rigid control of the actual frequency used, the coil bandpass width if tuned instruments are used, and so forth, tend to reduce the overall inaccuracy which is apt to develop.  
1.5 This practice for inspection applies to solid cylindrical forgings having outer diameters of not less than 2.5 in. [64 mm] nor greater than 100 in. [2540 mm]. It also applies to cylindrical forgings with concentric cylindrical bores having wall thicknesses of 2.5 [64 mm] in. or greater, within the same outer diameter limits as for solid cylinders. For solid sections less than 15 in. [380 mm] in diameter and for bored cylinders of less than 7.5 in. [190 mm] wall thickness the transducer used for the inspection will be different than the transducer used for larger sections.  
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ABSTRACT
This specification covers standards for forged carbon steel piping components, that is, flanges, fittings, valves, and similar parts, for use in pressure systems at ambient and higher-temperature service conditions. Materials shall be subjected to heat treatment (annealing, normalizing, tempering, or quenching). Material shall conform to carbon, manganese, phosphorus, sulfur, silicon, copper, nickel, chromium, molybdenum and vanadium contents. The forgings shall be subjected to tension, hardness and hydrostatic tests, with the latter applicable when required. Material shall adhere to tensile strength, yield strength, elongation, reduction of area, and hardness requirements. Guidelines for retreatment, repair by welding, and product marking are given.
SCOPE
1.1 This specification2 covers forged carbon steel piping components for ambient- and higher-temperature service in pressure systems. Included are flanges, fittings, valves, and similar parts ordered either to dimensions specified by the purchaser or to dimensional standards such as the MSS, ASME, and API specifications referenced in Section 2. Forgings made to this specification are limited to a maximum weight of 10 000 lb [4540 kg]. Larger forgings may be ordered to Specification A266/A266M. Tubesheets and hollow cylindrical forgings for pressure vessel shells are not included within the scope of this specification. Although this specification covers some piping components machined from rolled bar and seamless tubular products (see 5.2), it does not cover raw material produced in these product forms.  
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Note 1: The dimensionless designator NPS (nominal pipe size) has been substituted in this standard for such traditional terms as “nominal diameter,” “size,” and “nominal size.”  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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This specification covers vacuum-treated alloy steel forgings intended for use as turbine rotor disks and wheels. The steel shall be made by the basic electric-furnace process. The molten steel shall be vacuum treated using either the vacuum stream degassing process, vacuum-lift process or ladle degassing process prior to or during the pouring of the ingot in order to remove objectionable gases, particularly hydrogen. The forgings shall receive their hot mechanical work under a press, hammer, or mill of sufficient power to work the metal throughout its section. Before reheating for heat treatment, the forging shall be allowed to cool in a manner to prevent damage and to accomplish transformation. The forgings shall be heated to a suitable temperature for a sufficient length of time for complete austenitization and shall be tempered to develop the specified properties. The forgings shall be preliminarily machined on all surfaces prior to heat treatment and shall be stress relieved after machining. To measure some mechanical properties, the specimens shall be subjected to tension test, impact test, and hardness test. A non-destructive test like an ultrasonic inspection shall be made on all available surfaces to demonstrate freedom from detrimental internal indications.
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Note 1: See Guide G101 for methods of estimating the atmospheric corrosion resistance of low-alloy steels.  
1.3 The thickness of forgings is limited only by the capacity of the composition to meet the specified mechanical property requirements; however, current practice normally limits the thickness of forgings furnished under this specification to a range of 2 in. to 6 in. [51 mm to 152 mm].
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1.4 The text of this specification contains notes, footnotes, or both, that provide explanatory material. Such notes and footnotes, excluding those in tables and figures, do not contain any mandatory requirements.  
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This specification deals with ferritic alloy steel forgings for high-pressure and high-temperature parts, such as boilers, pressure vessels, and associated equipment. The steel grades covered here include the following: Grade F1; Grade F11, Classes 1, 2, and 3; Grade F12; Grade F5; Grade F5A; Grade F9; Grade F6; Grades F21 and F22, Classes 1 and 3; Grade F91, Grade F3V; and Grade F22V. Other steel grades may also be treated under this specification. Alloy steels shall be melted, forged, and rough machined at stipulated conditions. Except as permitted for Grade F22V, steel forgings shall be annealed or normalized and tempered, but may alternatively be liquid quenched and tempered as well. Impact and Charpy V-notch tests shall be performed wherein specimens shall conform to specified mechanical requirements such as notch toughness, tensile strength, yield strength, elongation, and reduction of area. Materials shall also undergo heat and product analyses and conform to specified chemical requirements.
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1.2 Forgings made of steel grades listed in Specification A335/A335M may also be ordered under this specification. The chemical, tensile, heat treatment, and marking requirements of Specification A335/A335M shall apply, except the forging shall conform to the chemical requirements of Tables 1 and 2 of Specification A335/A335M only with respect to heat analysis. On product analysis they may deviate from these limits to the extent permitted in Table 1 of this specification.  
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1.5 Specification A336/A336M formerly included austenitic steel forgings, which are now found in Specification A965/A965M.  
1.6 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
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Standard Practice for Ultrasonic Examination of Steel Forgings

ABSTRACT
This practice covers the examination procedures for the contact, pulse-echo ultrasonic examination of heavy steel forgings by the straight and angle-beam techniques. An ultrasonic, pulsed, reflection type of instrument shall be used and shall provide linear presentation for at least 75% of the screen height. The 5% linearity referred to is descriptive of the screen presentation of amplitude. The electronic apparatus shall contain an attenuator, search units, transducers, couplants, reference blocks, and DGS scales. The forging shall be machined to provide cylindrical surfaces for radial examination in the case of round forgings. The ends of the forgings shall be machined perpendicular to the axis of the forging for the axial examination. Faces of disk and rectangular forgings shall be machined flat and parallel to one another. The procedures to be performed are as follows: ultrasonic examination of the forgings; straight-beam examination with establishment of the instrument sensitivity and calibration either by the reflection, reference-block technique, or DGS method; and angle-beam examination used for rings and hollow forgings.
SIGNIFICANCE AND USE
4.1 This practice shall be used when ultrasonic inspection is required by the order or specification for inspection purposes where the acceptance of the forging is based on limitations of the number, amplitude, or location of discontinuities, or a combination thereof, which give rise to ultrasonic indications.  
4.2 The ultrasonic quality level shall be clearly stated as order requirements.
SCOPE
1.1 This practice2 covers the examination procedures for the contact, pulse-echo ultrasonic examination of steel forgings by the straight and angle-beam techniques. The straight beam techniques include utilization of the DGS (Distance Gain-Size) method. See Appendix X3.  
1.2 This practice is to be used whenever the inquiry, contract, order, or specification states that forgings are to be subject to ultrasonic examination in accordance with Practice A388/A388M.  
1.3 Supplementary requirements of an optional nature are provided for use at the option of the purchaser. The supplementary requirements shall apply only when specified individually by the purchaser in the purchase order or contract.  
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.5 This practice and the applicable material specifications are expressed in both inch-pound units and SI units. However, unless the order specifies the applicable “M” specification designation [SI units], the material shall be furnished to inch-pound units.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ABSTRACT
This measurement method covers the procedures for the standard practice of determining the heat stability of steam turbine and rotor forgings to ensure stability at operating temperature. Surface and test band preparation, and heating and cooling procedures prior to stability measurements are detailed. Interpretation of the results of cold and hot measurements is also described.
SCOPE
1.1 This specification covers the determination of heat stability of steam turbine shafts and rotor forgings to ensure stability at operating temperature. This specification is not ordinarily applicable to generator rotor forgings.  
1.2 This specification is expressed in both inch-pound units and in SI units; however, unless the purchase order or contract specifies the applicable M specification designation (SI units), the inch-pound units shall apply. The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the specification, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.3 Supplementary requirements of an optional nature are provided for use at the option of the purchaser. The supplementary requirements shall apply only when specified individually by the purchaser in the purchase order or contract.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM A275/A275M-23(Practice)
Standard Practice for Magnetic Particle Examination of Steel Forgings

ABSTRACT
This test method covers the procedures for the standard practice of performing magnetic particle examination on steel forgings. The inspection medium shall consist of finely divided ferromagnetic particles, whose size, shape and magnetic properties, both individually and collectively, shall be taken into account. Forgings may be magnetized in the longitudinal or circular direction by employing the surge or continuous current flow methods. Magnetization may be applied by passing current through the piece or by inducing a magnetic field by means of a central conductor, such as a prod or yoke, or by coils. While the material is properly magnetized, the magnetic particles may be applied by either the dry method, wet method, or fluorescent method. The parts shall also be sufficiently demagnetized after inspection so that residual or leakage fields will not interfere with future operations to which the steel forgings shall be used for. Indications to be evaluated are grouped into three broad classes, namely: surface defects, which include laminar defects, forging laps and folds, flakes (thermal ruptures caused by entrapped hydrogen), heat-treating cracks, shrinkage cracks, grinding cracks, and etching or plating cracks; subsurface defects, which include stringers of nonmetallic inclusions, large nonmetallics, cracks in underbeads of welds, and forging bursts; and nonrelevant or false indications, which include magnetic writing, changes in section, edge of weld, and flow lines.
SIGNIFICANCE AND USE
4.1 For ferromagnetic materials, magnetic particle examination is widely specified for the detection of surface and near surface discontinuities such as cracks, laps, seams, and linearly oriented nonmetallic inclusions. Such examinations are included as mandatory requirements in some forging standards such as Specification A508/A508M.  
4.2 Use of direct current or rectified alternating (full or half wave) current as the power source for magnetic particle examination allows detection of subsurface discontinuities.
SCOPE
1.1 This practice2 covers a procedure for magnetic particle examination of steel forgings. The procedure will produce consistent results upon which acceptance standards can be based. This practice does not contain acceptance standards or recommended quality levels.  
1.2 Only direct current or rectified alternating (full or half wave) current shall be used as the electric power source for any of the magnetizing methods. Alternating current is not permitted because its capability to detect subsurface discontinuities is very limited and therefore unsuitable.  
1.2.1 Portable battery powered electromagnetic yokes are outside the scope of this practice.
Note 1: Guide E709 may be utilized for magnetic particle examination in the field for machinery components originally manufactured from steel forgings.  
1.3 The minimum requirements for magnetic particle examination shall conform to practice standards of Practice E1444/E1444M. If the requirements of this practice are in conflict with the requirements of Practice E1444/E1444M, the requirements of this practice shall prevail.  
1.4 This practice and the applicable material specifications are expressed in both inch-pound units and SI units. However, unless the order specifies the applicable “M” specification designation [SI units], the material shall be furnished to inch-pound units.  
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices ...

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ASTM
ASTM A473-23a(Specification)
Standard Specification for Stainless Steel Forgings

ABSTRACT
This specification covers austenitic, austenitic-ferritic, ferritic, and martensitic stainless steel forgings for general use, and for low- or high-temperature service. The different solution heat treatment and annealing treatment received by the steel material are presented in details. The steel shall conform to the specified chemical composition and room temperature mechanical requirements. The forgings shall be produced with prolongations for testing, unless otherwise specified. The number of and procedure for tension test for forgings depending on their weight are presented. The tension test specimens shall be taken from the test prolongations or from the forgings.
SCOPE
1.1 This specification covers austenitic, austenitic-ferritic, ferritic, and martensitic stainless steel forgings for general use, and for low- or high-temperature service.  
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.3 Supplementary requirements from Specification A788/A788M may be specified when additional testing, inspection, or processing is required.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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  • Technical specification
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