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ASTM E1160-87(2001)

(Guide)

Standard Guide for On-Site Inspection and Verification of Operation of Solar Domestic Hot Water Systems

Standard Guide for On-Site Inspection and Verification of Operation of Solar Domestic Hot Water Systems

SCOPE
1.1 This guide establishes procedures and test methods for conducting an on-site inspection and acceptance test of an installed domestic hot water system (DHW) using flat plate, concentrating-type collectors or tank absorber systems.  
1.2 It is intended as a simple and economical acceptance test to be performed by the system installer or an independent tester to verify that critical components of the system are functioning and to acquire baseline data reflecting overall short term system heat output.  
1.3 This guide is not intended to generate accurate measurements of system performance (see ASHRAE standard 95-1981 for a laboratory test) or thermal efficiency.  
1.4 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.  
1.5  This standard does not purport to address all of the safety problems, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

Status
Historical
Publication Date
07-Jun-1987
ICS
27.160 - Solar energy engineering
Technical Committee
E44 - Solar, Geothermal and Other Alternative Energy Sources
Current Stage
Ref Project

Relations

Replaces
ASTM E1160-87(1995) - Standard Guide for On-Site Inspection and Verification of Operation of Solar Domestic Hot Water Systems
Effective Date
08-Jun-1987
Replaced By
ASTM E1160-87(2007) - Standard Guide for On-Site Inspection and Verification of Operation of Solar Domestic Hot Water Systems
Effective Date
01-Mar-2007

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ASTM E1160-87(2001) - Standard Guide for On-Site Inspection and Verification of Operation of Solar Domestic Hot Water SystemsASTM E1160-87(2001) - Standard Guide for On-Site Inspection and Verification of Operation of Solar Domestic Hot Water Systems
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ASTM E1160-87(2001) - Standard Guide for On-Site Inspection and Verification of Operation of Solar Domestic Hot Water Systems
English language
7 pages
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Standards Content (Sample)

NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: E 1160 – 87 (Reapproved 2001)
Standard Guide for
On-Site Inspection and Verification of Operation of Solar
1
Domestic Hot Water Systems
This standard is issued under the fixed designation E1160; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope 95-1981 Method of Testing to Determine the Thermal
3
Performance of Domestic Water Heating System
1.1 This guide covers procedures and test methods for
2.3 NIST Standard:
conducting an on-site inspection and acceptance test of an
76-1137 Thermal Data Requirements and Performance
installed domestic hot water system (DHW) using flat plate,
Evaluation Procedures for the National Solar Heating and
concentrating-type collectors or tank absorber systems.
4
Cooling Demonstration Program
1.2 Itisintendedasasimpleandeconomicalacceptancetest
tobeperformedbythesysteminstalleroranindependenttester
3. Summary of Guide
toverifythatcriticalcomponentsofthesystemarefunctioning
3.1 This guide recommends inspection procedures and tests
and to acquire baseline data reflecting overall short term
for: general system inspection, collector efficiency, freeze
system heat output.
protection, and controller and pump/blower operation.
1.3 Thisguideisnotintendedtogenerateaccuratemeasure-
3.1.1 Verification of satisfactory operation of these compo-
ments of system performance (seeASHRAE standard 95-1981
nents indicates that the system is functioning. Tests are
for a laboratory test) or thermal efficiency.
designedtotakeaminimumoftimeinpreparation,testingand
1.4 The values stated in SI units are to be regarded as the
restorationofthesystem.Theymayuserelativelyinexpensive,
standard. The values given in parentheses are for information
nonintrusive instrumentation which system installers can rea-
only.
sonably be expected to have on hand.
1.5 This standard does not purport to address all of the
3.2 Recommended tests for each component or subsystem
safety concerns, if any, associated with its use. It is the
fall into categories according to the level of complexity and
responsibility of the user of this standard to establish appro-
cost (Note 1).
priate safety and health practices and determine the applica-
3.2.1 Category A—The most rudimentary tests, such as
bility of regulatory limitations prior to use.
visual inspection.
2. Referenced Documents 3.2.2 Category B—Tests that require minimal instrumenta-
tion and skill.
2.1 ASTM Standards:
2
3.2.3 Category C—Tests that require most expensive or
E772 Terminology Relating to Solar Energy Conversion
sophisticated instrumentation or more time to perform.
E823 Practice for Nonoperational Exposure and Inspection
2
of a Solar Collector
NOTE 1—Category B tests should include Category A tests as prereq-
E904 Practice for Generating All-Day Thermal Perfor-
uisite, etc.
2
mance Data for Solar Collectors
3.2.4 Selection of the appropriate test is at the discretion of
E1056 Practice for Installation and Service of Solar Do-
the tester and purchaser, who should be aware of the tradeoffs
mestic Water Heating Systems for One- and Two-Family
between cost and accuracy at each level of testing. The tester
2
Dwellings
should make these clearly known to the purchaser of the
2.2 ASHRAE Standards:
system who may wish to assume the costs of more sophisti-
93-1986 (ANSI B198.1-1977) Method of Testing to Deter-
cated testing (Note 2). Preferably there should be a part of the
3
mine the Thermal Performance of Solar Collectors
installation contract between the tester and purchaser spelling
out test specifics (for example, Category A, B or C for each
subtest).
1
This guide is under the jurisdiction of ASTM Committee E44 on Solar,
Geothermal,andOtherAlternativeEnergySourcesandisthedirectresponsibilityof
Subcommittee E44.05 on Solar Heating and Cooling Subsystems and Systems.
Current edition approved June 8, 1987. Published August 1987.
2 4
Annual Book of ASTM Standards, Vol 12.02. Available from National Institute of Standards and Technology, Gaithersburg,
3
Available from ASHRAE, 1791 Tullie Circle, N.E., Altanta, GA 30329. MD 20899.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1

---------------------- Page: 1 ----------------------
E 1160
NOTE 2—Consult your local National Balancing Bureau or Associated
ments that do not require special skills, intrusive instrumenta-
Air Balance Council.
tion, system modification or interruption of service to the
purchaser.
3.3 Instrumentation includes sensors to monitor some or all
4.4 The purpose of this guide is to verify that the system is
of the fo
...

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4.1 The design of a photovoltaic module or system intended to provide safe conversion of the sun's radiant energy into useful electricity must take into consideration the possibility of partial shadowing of the module(s) during operation. This test method describes a procedure for verifying that the design and construction of the module provides adequate protection against the potential harmful effects of hot spots during normal installation and use.  
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4.4 Fig. 1 illustrates the hot spot effect in a module of a series string of cells, one of which, cell Y, is partially shadowed. The amount of electrical power dissipated in Y is equal to the product of the module current and the reverse voltage developed across Y. For any irradiance level, when the reverse voltage across Y is equal to the voltage generated by the remaining (s-1) cells in the module, power dissipation is at a maximum when the module is short-circuited. This is shown in Fig. 1 by the shaded rectangle constructed at the intersection of the reverse I-V characteristic of Y with the image of the forward I-V characteristic of the (s-1) cells.
FIG. 1 Hot Spot Effect  
4.5 Bypass diodes, if present, as shown in Fig. 2, begin conducting when a series-connected string in a module is in reverse bias, thereby limiting the power dissipation in the reduced-output cell.  
FIG. 2 Bypass Diode Effect  
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ASTM E2939-13(2023)(Practice)
Standard Practice for Determining Reporting Conditions and Expected Capacity for Photovoltaic Non-Concentrator Systems

SIGNIFICANCE AND USE
5.1 This practice can be used to determine an expected capacity for an existing or a proposed photovoltaic system in a particular location during a specified period of time (see data collection period in Test Method E2848).  
5.2 The expected capacity calculated in accordance with this practice can be compared with the capacity measured according to Test Method E2848 when the RC are the same.  
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4.1 The design of a photovoltaic module or system intended to provide safe conversion of the sun's radiant energy into useful electricity must take into consideration the possibility of hazard should the user come into contact with the electrical potential of the module or system. In addition, the insulation system provides a barrier to electrochemical corrosion, and insulation flaws can result in increased corrosion and reliability problems. These test methods describe procedures for verifying that the design and construction of the module provides adequate electrical isolation through normal installation and use. At no location on the module should the PV-generated electrical potential be accessible, with the obvious exception of the output leads. This isolation is necessary to provide for safe and reliable installation, use, and service of the photovoltaic system.  
4.2 This test method describes a procedure for determining the ability of the module to provide protection from electrical hazards. Its primary use is to find insulation flaws that could be dangerous to persons who may come into contact with the module, especially when modules are wet. For example, these flaws could be small holes in the encapsulation that allow hazardous voltages to be accessible on the outside surface of a module after a period of high humidity.  
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ASTM E1799-12(2023)(Practice)
Standard Practice for Visual Inspections of Photovoltaic Modules

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4.1 Environmental stress tests, such as those listed in 1.2, are normally used to evaluate module designs prior to production or purchase. These test methods rely on performing electrical tests and visual inspections of modules before and after stress testing to determine the effects of the exposures.  
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1.1 This practice covers procedures and criteria for visual inspections of photovoltaic modules.  
1.2 Visual inspections of photovoltaic modules are normally performed before and after modules have been subjected to environmental, electrical, or mechanical stress testing, such as thermal cycling, humidity-freeze cycling, damp heat exposure, ultraviolet exposure, mechanical loading, hail impact testing, outdoor exposure, or other stress testing that may be part of the photovoltaic module testing sequence.  
1.3 This practice does not establish pass or fail levels. The determination of acceptable or unacceptable results is beyond the scope of this practice.  
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5.1 Because there are a number of choices in this test method that depend on different applications and system configurations, it is the responsibility of the user of this test method to specify the details and protocol of an individual system power measurement prior to the beginning of a measurement.  
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5.2.4 It is assumed that the system performance does not degrade or change during the data collection time period. This assumption influences the selection of the data collection period because system performance can have seasonal variations.  
5.3 The irradiance shall be measured in the plane of the modules under test. If multiple planes exist (particularly in the case of rolling terrain), then the plane or planes in which irradiance measurement will occur must be reported with the test results. In the case where this test method is to be used for acceptance testing of a photovoltaic system or reporting of photovoltaic system performance for contractual purposes, the plane or planes in which irradiance measurement will occur must be agreed upon by the parties to the test prior to the start of the test.
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1.1 This test method provides measurement and analysis procedures for determining the capacity of a specific photovoltaic system built in a particular place and in operation under natural sunlight.  
1.2 This test method is used for the following purposes:  
1.2.1 Acceptance testing of newly installed photovoltaic systems,  
1.2.2 Reporting of dc or ac system performance, and  
1.2.3 Monitoring of photovoltaic system performance.  
1.3 This test method should not be used for:  
1.3.1 Testing of individual photovoltaic modules for comparison to nameplate power ratings,  
1.3.2 Testing of individual photovoltaic modules or systems for comparison to other photovoltaic modules or systems, and  
1.3.3 Testing of photovoltaic systems for the purpose of comparing the performance of photovoltaic systems located in different places.  
1.4 In this test method, photovoltaic system power is reported with respect to a set of reporting conditions (RC) including solar irradiance in the plane of the modules, ambient temperature, and wind speed (see Section 6). Measurements under a variety of reporting conditions are allowed to facilitate testing and comparison of results.  
1.5 This test method assumes that the solar cell temperature is directly influenced by ambient temperature and wind speed; if not the regression results may be less meaningful.  
1.6 The capacity measured according to this test method should not be used to make representations about the energy generation capabilities of the system.  
1.7 This test method is not applicable to concentrator photovoltaic systems; as an alternative, Test Method E2527 should be considered for such systems.  
1.8 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.  
1.9 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user...

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ASTM E781-86(2023)(Practice)
Standard Practice for Evaluating Absorptive Solar Receiver Materials When Exposed to Conditions Simulating Stagnation in Solar Collectors with Cover Plates

SIGNIFICANCE AND USE
4.1 Although this practice is intended for evaluating solar absorber materials and coatings used in flat-plate collectors, no single procedure can duplicate the wide range of temperatures and environmental conditions to which these materials may be exposed during in-service conditions.  
4.2 This practice is intended as a screening test for absorber materials and coatings. All conditions are chosen to be representative of those encountered in solar collectors with single cover plates and with no added means of limiting the temperature during stagnation conditions.  
4.3 This practice uses exposure in a simulated collector with a single cover plate. Although collectors with additional cover plates will produce higher temperatures at stagnation, this procedure is considered to provide adequate thermal testing for most applications.
Note 1: Mathematical modeling has shown that a selective absorber, single glazed flat-plate solar collector can attain absorber plate stagnation temperatures as high as 226 °C (437 °F) with an ambient temperature of 37.8 °C (100 °F) and zero wind velocity, and a double glazed one as high as 245 °C (482 °F) under these conditions. The same configuration solar collector with a nonselective absorber can attain absorber stagnation temperatures as high as 146 °C (284 °F) if single glazed, and 185 °C (360 °F) if double glazed, with the same environmental conditions (see “Performance Criteria for Solar Heating and Cooling Systems in Commercial Buildings,” NBS Technical Note 1187).4  
4.4 This practice evaluates the thermal stability of absorber materials. It does not evaluate the moisture stability of absorber materials used in actual solar collectors exposed outdoors. Moisture intrusion into solar collectors is a frequent occurrence in addition to condensation caused by diurnal breathing.  
4.5 This practice differentiates between the testing of spectrally selective absorbers and nonselective absorbers.  
4.5.1 Testing Spectrally Selective...
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1.1 This practice covers a test procedure for evaluating absorptive solar receiver materials and coatings when exposed to sunlight under cover plate(s) for long durations. This practice is intended to evaluate the exposure resistance of absorber materials and coatings used in flat-plate collectors where maximum non-operational stagnation temperatures will be approximately 200 °C (392 °F).  
1.2 This practice shall not apply to receiver materials used in solar collectors without covers (unglazed) or in evacuated collectors, that is, those that use a vacuum to suppress convective and conductive thermal losses.  
1.3 The values stated in SI units are to be regarded as the standard.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM E822-92(2023)(Practice)
Standard Practice for Determining Resistance of Solar Collector Covers to Hail by Impact with Propelled Ice Balls

SIGNIFICANCE AND USE
2.1 In many geographic areas there is concern about the effect of falling hail upon solar collector covers. This practice may be used to determine the ability of flat-plate solar collector covers to withstand the impact forces of hailstones. In this practice, the ability of a solar collector cover plate to withstand hail impact is related to its tested ability to withstand impact from ice balls. The effects of the impact on the material are highly variable and dependent upon the material.  
2.2 This practice describes a standard procedure for mounting the test specimen, conducting the impact test, and reporting the effects.  
2.2.1 The procedures for mounting cover plate materials and collectors are provided to ensure that they are tested in a configuration that relates to their use in a solar collector.  
2.2.2 The corner locations of the four impacts are chosen to represent vulnerable sites on the cover plate. Impacts near corner supports are more critical than impacts elsewhere. Only a single impact is specified at each of the impact locations. For test control purposes, multiple impacts in a single location are not permitted because a subcritical impact may still cause damage that would alter the response to subsequent impacts.  
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2.2.4 Ice balls are used in this practice to simulate hailstones because natural hailstones are not readily available to use, and ice balls closely approximate hailstones. However, no direct relationship has been established between the effect of impact of ice balls and hailstones. Hailstones are highly variable in properties such as shape, density, and frangibility.2 These properties affect factors such as the kinetic energy delivered to the cover plate, the period during ...
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1.1 This practice covers a procedure for determining the ability of cover plates for flat-plate solar collectors to withstand impact forces of falling hail. Propelled ice balls are used to simulate falling hailstones. This practice is not intended to apply to photovoltaic cells or arrays.  
1.2 This practice defines two types of test specimens, describes methods for mounting specimens, specifies impact locations on each test specimen, provides an equation for determining the velocity of any size ice ball, provides a method for impacting the test specimens with ice balls, and specifies parameters that must be recorded and reported.  
1.3 This practice does not establish pass or fail levels. The determination of acceptable or unacceptable levels of ice-ball impact resistance is beyond the scope of this practice.  
1.4 The size of ice ball to be used in conducting this test is not specified in this practice. This practice can be used with various sizes of ice balls.  
1.5 The categories of solar collector cover plate materials to which this practice may be applied cover the range of:  
1.5.1 Brittle sheet, such as glass,  
1.5.2 Semirigid sheet, such as plastic, and  
1.5.3 Flexible membrane, such as plastic film.  
1.6 Solar collector cover materials should be tested as:  
1.6.1 Part of an assembled collector (Type 1 specimen), or  
1.6.2 Mounted on a separate test frame cover plate holder (Type 2 specimen).  
1.7 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.  
1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
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Standard Practice for Exposure of Solar Collector Cover Materials to Natural Weathering Under Conditions Simulating Stagnation Mode

SIGNIFICANCE AND USE
4.1 This practice describes a weathering box test fixture and establishes limits for the heat loss coefficients. Uniform exposure guidelines are provided to minimize the variables encountered during outdoor exposure testing.  
4.2 Since the combination of elevated temperature and solar radiation may cause some solar collector cover materials to degrade more rapidly than either exposure alone, a weathering box that elevates the temperature of the cover materials is used.  
4.3 This practice may be used to assist in the evaluation of solar collector cover materials in the stagnation mode. No single temperature or procedure can duplicate the range of temperatures and environmental conditions to which cover materials may be exposed during stagnation conditions. To assist in evaluation of solar collector cover materials in the operational mode, Practice E782 should be used. Insufficient data exist to obtain exact correlation between the behavior of materials exposed in accordance with this practice and actual in-service performance.  
4.4 This practice may also be useful in comparing the performance of different materials at one site or the performance of the same material at different sites, or both.  
4.5 Means of evaluating the effects of weathering are provided in Practice E765, and in other ASTM test methods that evaluate material properties.  
4.6 Exposures of the type described in this practice may be used to evaluate the stability of solar collector cover materials when exposed outdoors to the varied influences that comprise weather. Exposure conditions are complex and changeable. Important factors are material temperature, climate, time of year, presence of industrial pollution, etc. Generally, because it is difficult to define or measure precisely the factors influencing degradation due to weathering, results of outdoor exposure tests must be taken as indicative only. Repeated exposure testing at different seasons over a period of more than one year is req...
SCOPE
1.1 This practice covers a procedure for the exposure of solar collector cover materials to the natural weather environment at elevated temperatures that approximate stagnation conditions in solar collectors having a combined back and edge loss coefficient of less than 1.5 W/(m2·°C).  
1.2 This practice is suitable for exposure of both glass and plastic solar collector cover materials. Provisions are made for exposure of single and double cover assemblies to accommodate the need for exposure of both inner and outer solar collector cover materials.  
1.3 This practice does not apply to cover materials for evacuated collectors, photovoltaic cells, flat-plate collectors having a combined back and edge loss coefficient greater than 1.5 W/(m2·°C), or flat-plate collectors whose design incorporates means for limiting temperatures during stagnation.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM
ASTM E782-95(2022)(Practice)
Standard Practice for Exposure of Cover Materials for Solar Collectors to Natural Weathering Under Conditions Simulating Operational Mode

SIGNIFICANCE AND USE
3.1 This practice describes a weathering box test fixture and provides uniform exposure guidelines to minimize the variables encountered during outdoor exposure testing.  
3.2 This practice may be useful in comparing the performance of different materials at one site or the performance of the same material at different sites, or both.  
3.3 Since the combination of elevated temperature and solar radiation may cause some solar collector cover materials to degrade more rapidly than either alone, a weathering box that elevates the temperature of the cover materials is used.  
3.4 This practice is intended to assist in the evaluation of solar collector cover materials in the operational, not stagnation mode. Insufficient data exist to obtain exact correlation between the behavior of materials exposed according to this practice and actual in-service performance.  
3.5 Means of evaluation of effects of weathering are provided in Practice E781, and in other ASTM test methods that evaluate material properties.  
3.6 Tests of the type described in this practice may be used to evaluate the stability of solar collector cover materials when exposed outdoors to the varied influences which comprise weather. Exposure conditions are complex and changeable. Important factors are solar radiation, temperature, moisture, time of year, presence of pollutants, etc. These factors vary from site to site and should be considered in selecting locations for exposure. Control samples must always be used in weathering tests for comparative analysis. Outdoor exposure for at least two years is required to make evident changes, such as surface degradation without the use of sophisticated analytical equipment.  
3.7 Temperature conditions attained with this box may not exactly duplicate those that occur under operational conditions with fluid flow. Dependent on environmental exposure conditions, the cover plate temperatures obtained with this box may be higher or lower than those obtained und...
SCOPE
1.1 This practice provides a procedure for the exposure of cover materials for flat-plate solar collectors to the natural weather environment at temperatures that are elevated to approximate operating conditions.  
1.2 This practice is suitable for exposure of both glass and plastic solar collector cover materials. Provisions are made for exposure of single and double cover assemblies to accommodate the need for exposure of both inner and outer solar collector cover materials.  
1.3 This practice does not apply to cover materials for evacuated collectors or photovoltaics.  
1.4 The values stated in SI units are to be regarded as the standard.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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