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ASTM E2481-12(2023)

(Test Method)

Standard Test Method for Hot Spot Protection Testing of Photovoltaic Modules

Standard Test Method for Hot Spot Protection Testing of Photovoltaic Modules

SIGNIFICANCE AND USE
4.1 The design of a photovoltaic module or system intended to provide safe conversion of the sun's radiant energy into useful electricity must take into consideration the possibility of partial shadowing of the module(s) during operation. This test method describes a procedure for verifying that the design and construction of the module provides adequate protection against the potential harmful effects of hot spots during normal installation and use.  
4.2 This test method describes a procedure for determining the ability of the module to provide protection from internal defects which could cause loss of electrical insulation or combustion hazards.  
4.3 Hot spot heating occurs in a module when its operating current exceeds the reduced short-circuit current (ISC) of a shadowed or faulty cell or group of cells. When such a condition occurs, the affected cell or group of cells is forced into reverse bias and must dissipate power, which can cause overheating.
Note 1: The correct use of bypass diodes can prevent hot spot damage from occurring.  
4.4 Fig. 1 illustrates the hot spot effect in a module of a series string of cells, one of which, cell Y, is partially shadowed. The amount of electrical power dissipated in Y is equal to the product of the module current and the reverse voltage developed across Y. For any irradiance level, when the reverse voltage across Y is equal to the voltage generated by the remaining (s-1) cells in the module, power dissipation is at a maximum when the module is short-circuited. This is shown in Fig. 1 by the shaded rectangle constructed at the intersection of the reverse I-V characteristic of Y with the image of the forward I-V characteristic of the (s-1) cells.
FIG. 1 Hot Spot Effect  
4.5 Bypass diodes, if present, as shown in Fig. 2, begin conducting when a series-connected string in a module is in reverse bias, thereby limiting the power dissipation in the reduced-output cell.  
FIG. 2 Bypass Diode Effect  
Note 2: If the ...
SCOPE
1.1 This test method provides a procedure to determine the ability of a photovoltaic (PV) module to endure the long-term effects of periodic “hot spot” heating associated with common fault conditions such as severely cracked or mismatched cells, single-point open circuit failures (for example, interconnect failures), partial (or nonuniform) shadowing, or soiling. Such effects typically include solder melting or deterioration of the encapsulation, but in severe cases could progress to combustion of the PV module and surrounding materials.  
1.2 There are two ways that cells can cause a hot spot problem: either by having a high resistance so that there is a large resistance in the circuit, or by having a low resistance area (shunt) such that there is a high current flow in a localized region. This test method selects cells of both types to be stressed.  
1.3 This test method does not establish pass or fail levels. The determination of acceptable or unacceptable results is beyond the scope of this test method.  
1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Jul-2023
ICS
27.160 - Solar energy engineering
Technical Committee
E44 - Solar, Geothermal and Other Alternative Energy Sources
Drafting Committee
E44.09 - Photovoltaic Electric Power Conversion
Current Stage
Ref Project

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ASTM E2481-12(2023) - Standard Test Method for Hot Spot Protection Testing of Photovoltaic ModulesASTM E2481-12(2023) - Standard Test Method for Hot Spot Protection Testing of Photovoltaic Modules
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ASTM E2481-12(2023) - Standard Test Method for Hot Spot Protection Testing of Photovoltaic Modules
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This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: E2481 − 12 (Reapproved 2023) An American National Standard
Standard Test Method for
1
Hot Spot Protection Testing of Photovoltaic Modules
This standard is issued under the fixed designation E2481; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
2
2.1 ASTM Standards:
1.1 This test method provides a procedure to determine the
E772 Terminology of Solar Energy Conversion
ability of a photovoltaic (PV) module to endure the long-term
E927 Classification for Solar Simulators for Electrical Per-
effects of periodic “hot spot” heating associated with common
formance Testing of Photovoltaic Devices
fault conditions such as severely cracked or mismatched cells,
E1036 Test Methods for Electrical Performance of Noncon-
single-point open circuit failures (for example, interconnect
centrator Terrestrial Photovoltaic Modules and Arrays
failures), partial (or nonuniform) shadowing, or soiling. Such
Using Reference Cells
effects typically include solder melting or deterioration of the
E1799 Practice for Visual Inspections of Photovoltaic Mod-
encapsulation, but in severe cases could progress to combus-
ules
tion of the PV module and surrounding materials.
E1802 Test Methods for Wet Insulation Integrity Testing of
Photovoltaic Modules
1.2 There are two ways that cells can cause a hot spot
problem: either by having a high resistance so that there is a
3. Terminology
large resistance in the circuit, or by having a low resistance
3.1 Definitions—Definitions of terms used in this test
area (shunt) such that there is a high current flow in a localized
method may be found in Terminology E772.
region. This test method selects cells of both types to be
3.2 Definitions of Terms Specific to This Standard:
stressed.
3.2.1 hot spot—a condition that occurs, usually as a result of
1.3 This test method does not establish pass or fail levels.
shadowing, when a solar cell or group of cells is forced into
The determination of acceptable or unacceptable results is
reverse bias and must dissipate power, which can result in
beyond the scope of this test method.
abnormally high cell temperatures.
1.4 The values stated in SI units are to be regarded as
4. Significance and Use
standard. No other units of measurement are included in this
4.1 The design of a photovoltaic module or system intended
standard.
to provide safe conversion of the sun’s radiant energy into
1.5 This standard does not purport to address all of the
useful electricity must take into consideration the possibility of
safety concerns, if any, associated with its use. It is the
partial shadowing of the module(s) during operation. This test
responsibility of the user of this standard to establish appro- method describes a procedure for verifying that the design and
priate safety, health, and environmental practices and deter- construction of the module provides adequate protection
against the potential harmful effects of hot spots during normal
mine the applicability of regulatory limitations prior to use.
installation and use.
1.6 This international standard was developed in accor-
dance with internationally recognized principles on standard-
4.2 This test method describes a procedure for determining
ization established in the Decision on Principles for the
the ability of the module to provide protection from internal
Development of International Standards, Guides and Recom- defects which could cause loss of electrical insulation or
mendations issued by the World Trade Organization Technical combustion hazards.
Barriers to Trade (TBT) Committee.
4.3 Hot spot heating occurs in a module when its operating
current exceeds the reduced short-circuit current (I ) of a
SC
shadowed or faulty cell or group of cells. When such a
1
This test method is under the jurisdiction of ASTM Committee E44 on Solar,
Geothermal and Other Alternative Energy Sources and is the direct responsibility of
2
Subcommittee E44.09 on Photovoltaic Electric Power Conversion. For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Current edition approved Aug. 1, 2023. Published August 2023. Originally contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
approved in 2006. Last previous edition approved in 2018 as E2481 – 12 (2018). Standards volume information, refer to the standard’s Document Summary page on
DOI: 10.1520/E2481-12R23. the ASTM website.
Copyright © ASTM Internation
...

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1.1 This practice covers a procedure for determining the ability of cover plates for flat-plate solar collectors to withstand impact forces of falling hail. Propelled ice balls are used to simulate falling hailstones. This practice is not intended to apply to photovoltaic cells or arrays.  
1.2 This practice defines two types of test specimens, describes methods for mounting specimens, specifies impact locations on each test specimen, provides an equation for determining the velocity of any size ice ball, provides a method for impacting the test specimens with ice balls, and specifies parameters that must be recorded and reported.  
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1.7 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.  
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1.9 This international standard was developed in accordance with internatio...

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ASTM E781-86(2023)(Practice)
Standard Practice for Evaluating Absorptive Solar Receiver Materials When Exposed to Conditions Simulating Stagnation in Solar Collectors with Cover Plates

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4.1 Although this practice is intended for evaluating solar absorber materials and coatings used in flat-plate collectors, no single procedure can duplicate the wide range of temperatures and environmental conditions to which these materials may be exposed during in-service conditions.  
4.2 This practice is intended as a screening test for absorber materials and coatings. All conditions are chosen to be representative of those encountered in solar collectors with single cover plates and with no added means of limiting the temperature during stagnation conditions.  
4.3 This practice uses exposure in a simulated collector with a single cover plate. Although collectors with additional cover plates will produce higher temperatures at stagnation, this procedure is considered to provide adequate thermal testing for most applications.
Note 1: Mathematical modeling has shown that a selective absorber, single glazed flat-plate solar collector can attain absorber plate stagnation temperatures as high as 226 °C (437 °F) with an ambient temperature of 37.8 °C (100 °F) and zero wind velocity, and a double glazed one as high as 245 °C (482 °F) under these conditions. The same configuration solar collector with a nonselective absorber can attain absorber stagnation temperatures as high as 146 °C (284 °F) if single glazed, and 185 °C (360 °F) if double glazed, with the same environmental conditions (see “Performance Criteria for Solar Heating and Cooling Systems in Commercial Buildings,” NBS Technical Note 1187).4  
4.4 This practice evaluates the thermal stability of absorber materials. It does not evaluate the moisture stability of absorber materials used in actual solar collectors exposed outdoors. Moisture intrusion into solar collectors is a frequent occurrence in addition to condensation caused by diurnal breathing.  
4.5 This practice differentiates between the testing of spectrally selective absorbers and nonselective absorbers.  
4.5.1 Testing Spectrally Selective...
SCOPE
1.1 This practice covers a test procedure for evaluating absorptive solar receiver materials and coatings when exposed to sunlight under cover plate(s) for long durations. This practice is intended to evaluate the exposure resistance of absorber materials and coatings used in flat-plate collectors where maximum non-operational stagnation temperatures will be approximately 200 °C (392 °F).  
1.2 This practice shall not apply to receiver materials used in solar collectors without covers (unglazed) or in evacuated collectors, that is, those that use a vacuum to suppress convective and conductive thermal losses.  
1.3 The values stated in SI units are to be regarded as the standard.  
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SIGNIFICANCE AND USE
3.1 This practice describes a weathering box test fixture and provides uniform exposure guidelines to minimize the variables encountered during outdoor exposure testing.  
3.2 This practice may be useful in comparing the performance of different materials at one site or the performance of the same material at different sites, or both.  
3.3 Since the combination of elevated temperature and solar radiation may cause some solar collector cover materials to degrade more rapidly than either alone, a weathering box that elevates the temperature of the cover materials is used.  
3.4 This practice is intended to assist in the evaluation of solar collector cover materials in the operational, not stagnation mode. Insufficient data exist to obtain exact correlation between the behavior of materials exposed according to this practice and actual in-service performance.  
3.5 Means of evaluation of effects of weathering are provided in Practice E781, and in other ASTM test methods that evaluate material properties.  
3.6 Tests of the type described in this practice may be used to evaluate the stability of solar collector cover materials when exposed outdoors to the varied influences which comprise weather. Exposure conditions are complex and changeable. Important factors are solar radiation, temperature, moisture, time of year, presence of pollutants, etc. These factors vary from site to site and should be considered in selecting locations for exposure. Control samples must always be used in weathering tests for comparative analysis. Outdoor exposure for at least two years is required to make evident changes, such as surface degradation without the use of sophisticated analytical equipment.  
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SCOPE
1.1 This practice provides a procedure for the exposure of cover materials for flat-plate solar collectors to the natural weather environment at temperatures that are elevated to approximate operating conditions.  
1.2 This practice is suitable for exposure of both glass and plastic solar collector cover materials. Provisions are made for exposure of single and double cover assemblies to accommodate the need for exposure of both inner and outer solar collector cover materials.  
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1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM
ASTM E881-92(2022)(Practice)
Standard Practice for Exposure of Solar Collector Cover Materials to Natural Weathering Under Conditions Simulating Stagnation Mode

SIGNIFICANCE AND USE
4.1 This practice describes a weathering box test fixture and establishes limits for the heat loss coefficients. Uniform exposure guidelines are provided to minimize the variables encountered during outdoor exposure testing.  
4.2 Since the combination of elevated temperature and solar radiation may cause some solar collector cover materials to degrade more rapidly than either exposure alone, a weathering box that elevates the temperature of the cover materials is used.  
4.3 This practice may be used to assist in the evaluation of solar collector cover materials in the stagnation mode. No single temperature or procedure can duplicate the range of temperatures and environmental conditions to which cover materials may be exposed during stagnation conditions. To assist in evaluation of solar collector cover materials in the operational mode, Practice E782 should be used. Insufficient data exist to obtain exact correlation between the behavior of materials exposed in accordance with this practice and actual in-service performance.  
4.4 This practice may also be useful in comparing the performance of different materials at one site or the performance of the same material at different sites, or both.  
4.5 Means of evaluating the effects of weathering are provided in Practice E765, and in other ASTM test methods that evaluate material properties.  
4.6 Exposures of the type described in this practice may be used to evaluate the stability of solar collector cover materials when exposed outdoors to the varied influences that comprise weather. Exposure conditions are complex and changeable. Important factors are material temperature, climate, time of year, presence of industrial pollution, etc. Generally, because it is difficult to define or measure precisely the factors influencing degradation due to weathering, results of outdoor exposure tests must be taken as indicative only. Repeated exposure testing at different seasons over a period of more than one year is req...
SCOPE
1.1 This practice covers a procedure for the exposure of solar collector cover materials to the natural weather environment at elevated temperatures that approximate stagnation conditions in solar collectors having a combined back and edge loss coefficient of less than 1.5 W/(m2·°C).  
1.2 This practice is suitable for exposure of both glass and plastic solar collector cover materials. Provisions are made for exposure of single and double cover assemblies to accommodate the need for exposure of both inner and outer solar collector cover materials.  
1.3 This practice does not apply to cover materials for evacuated collectors, photovoltaic cells, flat-plate collectors having a combined back and edge loss coefficient greater than 1.5 W/(m2·°C), or flat-plate collectors whose design incorporates means for limiting temperatures during stagnation.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM
ASTM E744-07(2022)(Practice)
Standard Practice for Evaluating Solar Absorptive Materials for Thermal Applications

SIGNIFICANCE AND USE
4.1 The methods in this practice are intended to aid in the assessment of long-term performance by comparative testing of absorptive materials. The results of the methods, however, have not been shown to correlate to actual in-service performance.  
4.2 The testing methodology in this practice provides two testing methods, in accordance with Fig. 1.
FIG. 1 Outline of Test Method Options  
4.2.1 Method A, which aims at decreasing the time required for evaluation, uses a series of individual tests to simulate various exposure conditions.  
4.2.2 Method B utilizes a single test of actual outdoor exposure under conditions simulating thermal stagnation.  
4.2.3 Equivalency of the two methods has not yet been established.
SCOPE
1.1 This practice covers a testing methodology for evaluating absorptive materials used in flat plate or concentrating collectors, with concentrating ratios not to exceed five, for solar thermal applications. This practice is not intended to be used for the evaluation of absorptive surfaces that are (1) used in direct contact with, or suspended in, a heat-transfer liquid, (that is, trickle collectors, direct absorption fluids, etc.); (2) used in evacuated collectors; or (3) used in collectors without cover plate(s).  
1.2 Test methods included in this practice are property measurement tests and aging tests. Property measurement tests provide for the determination of various properties of absorptive materials, for example, absorptance, emittance, and appearance. Aging tests provide for exposure of absorptive materials to environments that may induce changes in the properties of test specimens. Measuring properties before and after an aging test provides a means of determining the effect of the exposure.  
1.3 The assumption is made that solar radiation, elevated temperature, temperature cycles, and moisture are the primary factors that cause degradation of absorptive materials. Aging tests are described for exposure of specimens to these factors.  
Note 1: For some geographic locations, other factors, such as salt spray and dust erosion, may be important. They are not evaluated by this practice.  
1.4 The values stated in SI units are to be regarded as the standard.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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