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ASTM E1802-01

(Test Method)

Standard Test Methods for Wet Insulation Integrity Testing of Photovoltaic Modules

Standard Test Methods for Wet Insulation Integrity Testing of Photovoltaic Modules

SCOPE
1.1 These test methods provide procedures to determine the insulation resistance of a photovoltaic (PV) module, i.e. the electrical resistance between the module's internal electrical components and its exposed, electrically conductive, non-current carrying parts and surfaces.
1.2 The insulation integrity procedures are a combination of wet insulation resistance and wet dielectric voltage withstand test procedures.
1.3 These procedures are similar to and reference the insulation integrity test procedures described in Test Methods E 1462, with the difference being that the photovoltaic module under test is immersed in a wetting solution during the procedures.
1.4 These test methods do not establish pass or fail levels. The determination of acceptable or unacceptable results is beyond the scope of these test methods.
1.5 The values stated in SI units are to be regarded as the standard.
1.6 There is no similar or equivalent ISO standard.
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. For specific precautionary statements, see Section 6.

General Information

Status
Historical
Publication Date
09-Jun-2001
ICS
27.160 - Solar energy engineering
Technical Committee
E44 - Solar, Geothermal and Other Alternative Energy Sources
Drafting Committee
E44.09 - Photovoltaic Electric Power Conversion
Current Stage
Ref Project

Relations

Replaces
ASTM E1802-96 - Standard Test Methods for Wet Insulation Integrity Testing of Photovoltaic Modules
Effective Date
10-Jun-2001
Replaced By
ASTM E1802-07 - Standard Test Methods for Wet Insulation Integrity Testing of Photovoltaic Modules
Effective Date
01-Mar-2007
Referred By
ASTM E2481-12(2023) - Standard Test Method for Hot Spot Protection Testing of Photovoltaic Modules
Effective Date
10-Jun-2001

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ASTM E1802-01 - Standard Test Methods for Wet Insulation Integrity Testing of Photovoltaic ModulesASTM E1802-01 - Standard Test Methods for Wet Insulation Integrity Testing of Photovoltaic Modules
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ASTM E1802-01 - Standard Test Methods for Wet Insulation Integrity Testing of Photovoltaic Modules
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation:E1802–01
Standard Test Methods for
1
Wet Insulation Integrity Testing of Photovoltaic Modules
This standard is issued under the fixed designation E 1802; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope 3. Terminology
1.1 These test methods provide procedures to determine the 3.1 Definitions— Definitions of terms used in this test
insulation resistance of a photovoltaic (PV) module, i.e. the method may be found in Terminology E 772 and Terminology
electrical resistance between the module’s internal electrical E 1328.
components and its exposed, electrically conductive, non- 3.2 Definitions of Terms Specific to This Standard:
current carrying parts and surfaces. 3.2.1 insulation resistance—the electrical resistance of a
1.2 The insulation integrity procedures are a combination of photovoltaic module’s insulation, measured between the pho-
wet insulation resistance and wet dielectric voltage withstand tovoltaic circuit and exposed, electrically conductive non-
test procedures. current-carrying parts and surfaces of the module.
1.3 These procedures are similar to and reference the
4. Significance and Use
insulation integrity test procedures described in Test Methods
E 1462, with the difference being that the photovoltaic module 4.1 The design of a photovoltaic module or system intended
to provide safe conversion of the sun’s radiant energy into
under test is immersed in a wetting solution during the
procedures. useful electricity must take into consideration the possibility of
hazard should the user come into contact with the electrical
1.4 These test methods do not establish pass or fail levels.
The determination of acceptable or unacceptable results is potential of the module or system. In addition, the insulation
system provides a barrier to electrochemical corrosion, and
beyond the scope of these test methods.
1.5 The values stated in SI units are to be regarded as the insulation flaws can result in increased corrosion and reliability
problems. These test methods describe procedures for verify-
standard.
1.6 There is no similar or equivalent ISO standard. ing that the design and construction of the module provides
adequate electrical isolation through normal installation and
1.7 This standard does not purport to address all of the
use. At no location on the module should the PV generated
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro- electrical potential be accessible, with the obvious exception of
the output leads. This isolation is necessary to provide for safe
priate safety and health practices and determine the applica-
bility of regulatory limitations prior to use. For specific and reliable installation, use, and service of the photovoltaic
system.
precautionary statements, see Section 6.
4.2 This test method describes a procedure for determining
2. Referenced Documents
the ability of the module to provide protection from electrical
2.1 ASTM Standards: hazards. Its primary use is to find insulation flaws that could be
2
E 772 Terminology Relating to Solar Energy Conversion dangerous to persons who may come into contact with the
E 1328 Terminology Relating to Photovoltaic Solar Energy module, especially when modules are wet. For example, these
2
Conversion flaws could be small holes in the encapsulation that allow
E 1462 Test Methods for Insulation Integrity and Ground hazardous voltages to be accessible on the outside surface of a
2
Path Continuity of Photovoltaic Modules module after a period of high humidity.
4.3 Insulation flaws in a module may only become detect-
able after the module has been wet for a certain period of time.
1
These test methods are under the jurisdiction of ASTM Committee E44 on
For this reason, these procedures specify a minimum time a
Solar, Geothermal, and Other Alternative Energy Sources and are the direct
module must be immersed prior to the insulation integrity
responsibility of Subcommittee E44.09 on Photovoltaic Electric Power Conversion.
Current edition approved June 10, 2001. Published September 2001. Originally measurements.
published as E 1802 – 96. Last previous edition E 1802 – 96.
2
Annual Book of ASTM Standards, Vol 12.02.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1

---------------------- Page: 1 ----------------------
E1802
4.4 Electrical junction boxes attached to modules are often threaded openings intended to terminate electrical conduit,
designed to allow liquid water, accumulated from
...

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1.1 This practice covers procedures and criteria for visual inspections of photovoltaic modules.  
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5.1 Because there are a number of choices in this test method that depend on different applications and system configurations, it is the responsibility of the user of this test method to specify the details and protocol of an individual system power measurement prior to the beginning of a measurement.  
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5.2.2 Using ambient temperature reduces the complexity of the data acquisition and analysis by avoiding the issues associated with defining and measuring the device temperature of an entire photovoltaic system.  
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Note 1: In general, the irradiance measur...
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1.2.3 Monitoring of photovoltaic system performance.  
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1.3.1 Testing of individual photovoltaic modules for comparison to nameplate power ratings,  
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1.4 In this test method, photovoltaic system power is reported with respect to a set of reporting conditions (RC) including solar irradiance in the plane of the modules, ambient temperature, and wind speed (see Section 6). Measurements under a variety of reporting conditions are allowed to facilitate testing and comparison of results.  
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ASTM E2908-12(2023)(Guide)
Standard Guide for Fire Prevention for Photovoltaic Panels, Modules, and Systems

SIGNIFICANCE AND USE
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ASTM E2481-12(2023)(Test Method)
Standard Test Method for Hot Spot Protection Testing of Photovoltaic Modules

SIGNIFICANCE AND USE
4.1 The design of a photovoltaic module or system intended to provide safe conversion of the sun's radiant energy into useful electricity must take into consideration the possibility of partial shadowing of the module(s) during operation. This test method describes a procedure for verifying that the design and construction of the module provides adequate protection against the potential harmful effects of hot spots during normal installation and use.  
4.2 This test method describes a procedure for determining the ability of the module to provide protection from internal defects which could cause loss of electrical insulation or combustion hazards.  
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4.4 Fig. 1 illustrates the hot spot effect in a module of a series string of cells, one of which, cell Y, is partially shadowed. The amount of electrical power dissipated in Y is equal to the product of the module current and the reverse voltage developed across Y. For any irradiance level, when the reverse voltage across Y is equal to the voltage generated by the remaining (s-1) cells in the module, power dissipation is at a maximum when the module is short-circuited. This is shown in Fig. 1 by the shaded rectangle constructed at the intersection of the reverse I-V characteristic of Y with the image of the forward I-V characteristic of the (s-1) cells.
FIG. 1 Hot Spot Effect  
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1.1 This test method provides a procedure to determine the ability of a photovoltaic (PV) module to endure the long-term effects of periodic “hot spot” heating associated with common fault conditions such as severely cracked or mismatched cells, single-point open circuit failures (for example, interconnect failures), partial (or nonuniform) shadowing, or soiling. Such effects typically include solder melting or deterioration of the encapsulation, but in severe cases could progress to combustion of the PV module and surrounding materials.  
1.2 There are two ways that cells can cause a hot spot problem: either by having a high resistance so that there is a large resistance in the circuit, or by having a low resistance area (shunt) such that there is a high current flow in a localized region. This test method selects cells of both types to be stressed.  
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Standard Test Methods for Wet Insulation Integrity Testing of Photovoltaic Modules

SIGNIFICANCE AND USE
4.1 The design of a photovoltaic module or system intended to provide safe conversion of the sun's radiant energy into useful electricity must take into consideration the possibility of hazard should the user come into contact with the electrical potential of the module or system. In addition, the insulation system provides a barrier to electrochemical corrosion, and insulation flaws can result in increased corrosion and reliability problems. These test methods describe procedures for verifying that the design and construction of the module provides adequate electrical isolation through normal installation and use. At no location on the module should the PV-generated electrical potential be accessible, with the obvious exception of the output leads. This isolation is necessary to provide for safe and reliable installation, use, and service of the photovoltaic system.  
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4.4 Electrical junction boxes attached to modules are often designed to allow liquid water, accumulated from condensed water vapor, to drain. Such drain paths are usually designed to permit water to exit, but not to allow impinging water from rain or water sprinklers to enter. It is important that all surfaces of junction boxes be thoroughly wetted by spraying during the tests to enable t...
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1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.  
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ASTM E2939-13(2023)(Practice)
Standard Practice for Determining Reporting Conditions and Expected Capacity for Photovoltaic Non-Concentrator Systems

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5.1 This practice can be used to determine an expected capacity for an existing or a proposed photovoltaic system in a particular location during a specified period of time (see data collection period in Test Method E2848).  
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5.4 The user of this practice must select the performance simulation period over which the reporting conditions and expected capacity will be derived. Seasonal variations will likely cause both of these to change with differing performance simulation periods.  
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5.6 Historical or measured5 plane-of-array irradiance, ambient air temperature, and wind speed data can be used to select reporting conditions and calculate expected capacity. If historical data are used, the data collection period should match the time period of the measured data in terms of season and length.  
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SCOPE
1.1 This practice provides procedures for determining the expected capacity of a specific photovoltaic system in a specific geographical location that is in operation under natural sunlight during a specified period of time. The expected capacity is intended for comparison with the measured capacity determined by Test Method E2848.  
1.2 This practice is intended for use with Test Method E2848 as a procedure to select appropriate reporting conditions (RC), including solar irradiance in the plane of the modules, ambient temperature, and wind speed needed for the photovoltaic system capacity measurement.  
1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM E822-92(2023)(Practice)
Standard Practice for Determining Resistance of Solar Collector Covers to Hail by Impact with Propelled Ice Balls

SIGNIFICANCE AND USE
2.1 In many geographic areas there is concern about the effect of falling hail upon solar collector covers. This practice may be used to determine the ability of flat-plate solar collector covers to withstand the impact forces of hailstones. In this practice, the ability of a solar collector cover plate to withstand hail impact is related to its tested ability to withstand impact from ice balls. The effects of the impact on the material are highly variable and dependent upon the material.  
2.2 This practice describes a standard procedure for mounting the test specimen, conducting the impact test, and reporting the effects.  
2.2.1 The procedures for mounting cover plate materials and collectors are provided to ensure that they are tested in a configuration that relates to their use in a solar collector.  
2.2.2 The corner locations of the four impacts are chosen to represent vulnerable sites on the cover plate. Impacts near corner supports are more critical than impacts elsewhere. Only a single impact is specified at each of the impact locations. For test control purposes, multiple impacts in a single location are not permitted because a subcritical impact may still cause damage that would alter the response to subsequent impacts.  
2.2.3 Resultant velocity is used to simulate the velocity that may be reached by hail accompanied by wind. The resultant velocity used in this practice is determined by vector addition of a 20 m/s (45 mph) horizontal velocity to the vertical terminal velocity.  
2.2.4 Ice balls are used in this practice to simulate hailstones because natural hailstones are not readily available to use, and ice balls closely approximate hailstones. However, no direct relationship has been established between the effect of impact of ice balls and hailstones. Hailstones are highly variable in properties such as shape, density, and frangibility.2 These properties affect factors such as the kinetic energy delivered to the cover plate, the period during ...
SCOPE
1.1 This practice covers a procedure for determining the ability of cover plates for flat-plate solar collectors to withstand impact forces of falling hail. Propelled ice balls are used to simulate falling hailstones. This practice is not intended to apply to photovoltaic cells or arrays.  
1.2 This practice defines two types of test specimens, describes methods for mounting specimens, specifies impact locations on each test specimen, provides an equation for determining the velocity of any size ice ball, provides a method for impacting the test specimens with ice balls, and specifies parameters that must be recorded and reported.  
1.3 This practice does not establish pass or fail levels. The determination of acceptable or unacceptable levels of ice-ball impact resistance is beyond the scope of this practice.  
1.4 The size of ice ball to be used in conducting this test is not specified in this practice. This practice can be used with various sizes of ice balls.  
1.5 The categories of solar collector cover plate materials to which this practice may be applied cover the range of:  
1.5.1 Brittle sheet, such as glass,  
1.5.2 Semirigid sheet, such as plastic, and  
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1.7 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.  
1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
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ASTM E781-86(2023)(Practice)
Standard Practice for Evaluating Absorptive Solar Receiver Materials When Exposed to Conditions Simulating Stagnation in Solar Collectors with Cover Plates

SIGNIFICANCE AND USE
4.1 Although this practice is intended for evaluating solar absorber materials and coatings used in flat-plate collectors, no single procedure can duplicate the wide range of temperatures and environmental conditions to which these materials may be exposed during in-service conditions.  
4.2 This practice is intended as a screening test for absorber materials and coatings. All conditions are chosen to be representative of those encountered in solar collectors with single cover plates and with no added means of limiting the temperature during stagnation conditions.  
4.3 This practice uses exposure in a simulated collector with a single cover plate. Although collectors with additional cover plates will produce higher temperatures at stagnation, this procedure is considered to provide adequate thermal testing for most applications.
Note 1: Mathematical modeling has shown that a selective absorber, single glazed flat-plate solar collector can attain absorber plate stagnation temperatures as high as 226 °C (437 °F) with an ambient temperature of 37.8 °C (100 °F) and zero wind velocity, and a double glazed one as high as 245 °C (482 °F) under these conditions. The same configuration solar collector with a nonselective absorber can attain absorber stagnation temperatures as high as 146 °C (284 °F) if single glazed, and 185 °C (360 °F) if double glazed, with the same environmental conditions (see “Performance Criteria for Solar Heating and Cooling Systems in Commercial Buildings,” NBS Technical Note 1187).4  
4.4 This practice evaluates the thermal stability of absorber materials. It does not evaluate the moisture stability of absorber materials used in actual solar collectors exposed outdoors. Moisture intrusion into solar collectors is a frequent occurrence in addition to condensation caused by diurnal breathing.  
4.5 This practice differentiates between the testing of spectrally selective absorbers and nonselective absorbers.  
4.5.1 Testing Spectrally Selective...
SCOPE
1.1 This practice covers a test procedure for evaluating absorptive solar receiver materials and coatings when exposed to sunlight under cover plate(s) for long durations. This practice is intended to evaluate the exposure resistance of absorber materials and coatings used in flat-plate collectors where maximum non-operational stagnation temperatures will be approximately 200 °C (392 °F).  
1.2 This practice shall not apply to receiver materials used in solar collectors without covers (unglazed) or in evacuated collectors, that is, those that use a vacuum to suppress convective and conductive thermal losses.  
1.3 The values stated in SI units are to be regarded as the standard.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM E782-95(2022)(Practice)
Standard Practice for Exposure of Cover Materials for Solar Collectors to Natural Weathering Under Conditions Simulating Operational Mode

SIGNIFICANCE AND USE
3.1 This practice describes a weathering box test fixture and provides uniform exposure guidelines to minimize the variables encountered during outdoor exposure testing.  
3.2 This practice may be useful in comparing the performance of different materials at one site or the performance of the same material at different sites, or both.  
3.3 Since the combination of elevated temperature and solar radiation may cause some solar collector cover materials to degrade more rapidly than either alone, a weathering box that elevates the temperature of the cover materials is used.  
3.4 This practice is intended to assist in the evaluation of solar collector cover materials in the operational, not stagnation mode. Insufficient data exist to obtain exact correlation between the behavior of materials exposed according to this practice and actual in-service performance.  
3.5 Means of evaluation of effects of weathering are provided in Practice E781, and in other ASTM test methods that evaluate material properties.  
3.6 Tests of the type described in this practice may be used to evaluate the stability of solar collector cover materials when exposed outdoors to the varied influences which comprise weather. Exposure conditions are complex and changeable. Important factors are solar radiation, temperature, moisture, time of year, presence of pollutants, etc. These factors vary from site to site and should be considered in selecting locations for exposure. Control samples must always be used in weathering tests for comparative analysis. Outdoor exposure for at least two years is required to make evident changes, such as surface degradation without the use of sophisticated analytical equipment.  
3.7 Temperature conditions attained with this box may not exactly duplicate those that occur under operational conditions with fluid flow. Dependent on environmental exposure conditions, the cover plate temperatures obtained with this box may be higher or lower than those obtained und...
SCOPE
1.1 This practice provides a procedure for the exposure of cover materials for flat-plate solar collectors to the natural weather environment at temperatures that are elevated to approximate operating conditions.  
1.2 This practice is suitable for exposure of both glass and plastic solar collector cover materials. Provisions are made for exposure of single and double cover assemblies to accommodate the need for exposure of both inner and outer solar collector cover materials.  
1.3 This practice does not apply to cover materials for evacuated collectors or photovoltaics.  
1.4 The values stated in SI units are to be regarded as the standard.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM
ASTM E881-92(2022)(Practice)
Standard Practice for Exposure of Solar Collector Cover Materials to Natural Weathering Under Conditions Simulating Stagnation Mode

SIGNIFICANCE AND USE
4.1 This practice describes a weathering box test fixture and establishes limits for the heat loss coefficients. Uniform exposure guidelines are provided to minimize the variables encountered during outdoor exposure testing.  
4.2 Since the combination of elevated temperature and solar radiation may cause some solar collector cover materials to degrade more rapidly than either exposure alone, a weathering box that elevates the temperature of the cover materials is used.  
4.3 This practice may be used to assist in the evaluation of solar collector cover materials in the stagnation mode. No single temperature or procedure can duplicate the range of temperatures and environmental conditions to which cover materials may be exposed during stagnation conditions. To assist in evaluation of solar collector cover materials in the operational mode, Practice E782 should be used. Insufficient data exist to obtain exact correlation between the behavior of materials exposed in accordance with this practice and actual in-service performance.  
4.4 This practice may also be useful in comparing the performance of different materials at one site or the performance of the same material at different sites, or both.  
4.5 Means of evaluating the effects of weathering are provided in Practice E765, and in other ASTM test methods that evaluate material properties.  
4.6 Exposures of the type described in this practice may be used to evaluate the stability of solar collector cover materials when exposed outdoors to the varied influences that comprise weather. Exposure conditions are complex and changeable. Important factors are material temperature, climate, time of year, presence of industrial pollution, etc. Generally, because it is difficult to define or measure precisely the factors influencing degradation due to weathering, results of outdoor exposure tests must be taken as indicative only. Repeated exposure testing at different seasons over a period of more than one year is req...
SCOPE
1.1 This practice covers a procedure for the exposure of solar collector cover materials to the natural weather environment at elevated temperatures that approximate stagnation conditions in solar collectors having a combined back and edge loss coefficient of less than 1.5 W/(m2·°C).  
1.2 This practice is suitable for exposure of both glass and plastic solar collector cover materials. Provisions are made for exposure of single and double cover assemblies to accommodate the need for exposure of both inner and outer solar collector cover materials.  
1.3 This practice does not apply to cover materials for evacuated collectors, photovoltaic cells, flat-plate collectors having a combined back and edge loss coefficient greater than 1.5 W/(m2·°C), or flat-plate collectors whose design incorporates means for limiting temperatures during stagnation.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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