Standard Specification for Kettles, Steam-Jacketed, 20 to 200 gal (75.7 to 757 L), Floor or Wall Mounted, Direct Connected, Gas Fired and Electric Fired

SCOPE
1.1 This specification covers jacketed kettles that use steam as a heat source for cooking food in commercial and institutional food service establishments. This specification does not cover equipment used by food processors who normally package the food that they cook.
1.2 The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

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14-Jun-1995
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ASTM F1602-95(2001) - Standard Specification for Kettles, Steam-Jacketed, 20 to 200 gal (75.7 to 757 L), Floor or Wall Mounted, Direct Connected, Gas Fired and Electric Fired
English language
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
An American National Standard
Designation: F 1602 – 95 (Reapproved 2001)
Standard Specification for
Kettles, Steam-Jacketed, 20 to 200 gal (75.7 to 757 L), Floor
or Wall Mounted, Direct Connected, Gas Fired and Electric
Fired
This standard is issued under the fixed designation F1602; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
1. Scope F 760 Specification for Food Service Equipment Manuals
F 1166 Practice for Human Engineering Design for Marine
1.1 This specification covers jacketed kettles that use steam
Systems, Equipment and Facilities
as a heat source for cooking food in commercial and institu-
2.2 ANSI Standards:
tional food service establishments. This specification does not
ANSI/NFPA 70 National Electrical Code
cover equipment used by food processors who normally
ANSI/NSF Std. 4 Commercial Cooking and Hot Food
package the food that they cook.
Storage Equipment
1.2 The values stated in inch-pound units are to be regarded
ANSI/UL 197 Commercial Electric Cooking Appliances
as the standard. The values given in parentheses are for
ANSI Z1.4 Sampling Procedures and Tables for Inspection
information only.
by Attributes
1.3 This standard does not purport to address all of the
ANSI/Z83.11 Gas Foodservice Equipment—Kettles, Steam
safety concerns, if any, associated with its use. It is the
Cookers and Steam Generators
responsibility of the user of this standard to establish appro-
ANSI/Z223.1 National Fuel Gas Code
priate safety and health practices and determine the applica-
2.3 ASME Standards:
bility of regulatory limitations prior to use.
ASMEBoilerandPressureVesselCode,SectionIV,Heating
2. Referenced Documents Boilers
ASME Boiler and Pressure Vessel Code, Section VIII,
2.1 ASTM Standards:
Division 1, Pressure Vessels
A 36/A36M Specification for Carbon Structural Steel
2.4 Federal Standards:
A 167 Specification for Stainless and Heat-Resisting
MIL-STD-167/1 MechanicalVibrationofShipboardEquip-
Chromium-Nickel Steel Plate, Sheet, and Strip
ment (Type I—Environmental and Type II—Internally
A 176 Specification for Stainless and Heat-Resisting Chro-
Excited)
mium Steel Plate, Sheet, and Strip
MIL-STD-461 Electromagnetic Emission and Susceptibil-
A 240/A240M Specification for Heat-Resisting Chromium
ity Requirements for the Control of Electromagnetic
and Chromium-Nickel Stainless Steel Plate, Sheet, and
Interference
Strip for Pressure Vessels
MIL-STD-462 Electromagnetic Interference Characteris-
A 285/A285M Specification for Pressure Vessel Plates,
tics, Measurement of
Carbon Steel, Low- and Intermediate-Tensile Strength
MIL-STD-1399/300 Interface Standard for Shipboard Sys-
A 580/A580M Specification for Stainless Steel Wire
tems Section 300A Electric Power, Alternating Current
B 456 Specification for Electrodeposited Coatings of Cop-
MIL-V-173 Varnish, Moisture and Fungus-Resistant
per Plus Nickel Plus Chromium and Nickel Plus Chro-
mium
3. Terminology
D 3951 Practice for Commercial Packaging
3.1 Definitions of Terms Specific to This Standard:
1 6
This specification is under the jurisdiction of ASTM Committee F26 on Food Annual Book of ASTM Standards, Vol 15.07.
Service Equipment and is the direct responsibility of F26.02 on Cooking and Annual Book of ASTM Standards, Vol 01.07.
Warming Equipment. Available from American National Standards Institute, 11 W. 42nd St., 13th
Current edition approved June 15, 1995. Published August 1995. Floor, New York, NY 10036.
2 9
Annual Book of ASTM Standards, Vol 01.04. Available fromAmerican Society for Mechanical Engineers, United Engineer-
Annual Book of ASTM Standards, Vol 01.03. ing Center, 345 E. 47th St., New York, NY 10017.
4 10
Annual Book of ASTM Standards, Vol 02.05. Available from Standardization Documents Order Desk, Bldg. 4 Section D,
Annual Book of ASTM Standards, Vol 15.09. 700 Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
F 1602
3.1.1 jacketed kettle—as used in this specification, a cylin- 5.2.1 When a cover is required for a tilting type kettle;
drical, deep-sided vessel (steam jacketed), with either a hemi- 5.2.2 Whetheratwo-thirdsjacketorfulljacketisdesiredon
spherical or sloping bottom of 20 to 200-g (75.7 to 757-L) the non-tilting floor style or wall mounted style;
capacity for cooking food in a liquid. 5.2.3 Whenadraw-offassembly(7.1.4)ofasizelargerthan
3.1.1.1 Discussion—Jacketed kettles may be floor or wall 1 ⁄2-in. (38-mm) diameter is desired;
mounted.Theenergyinthesteammovingthroughthejacketis 5.2.4 When a draw-off assembly (7.1.4) is required for
transferred to the liquid and to the food by condensation of the tilting kettles;
steam on the vessel wall. 5.2.5 When the clearance from the floor to the draw-off
assembly is to be other than that specified in 7.1;
4. Classification
5.2.6 When Federal or military procurement(s) is involved,
4.1 Jacketed kettles covered by this specification are classi-
referring to the supplementary requirements;
fied by type, capacity, style, and class.
5.2.7 When the water faucet with a swing spout is required
4.1.1 Type:
for floor-mounted style kettles;
4.1.1.1 Type I—Non-tilting.
5.2.8 When a strainer hook is required;
4.1.1.2 Type II—Tilting.
5.2.9 When a water metering device is needed, specifying
4.1.2 Capacity: the number required and whether it is to be attached to a wall
4.1.2.1 Type I, Capacity:
bracket or a kettle bracket or a stand;
(1) A—20-gal (75.7-L) capacity, 5.2.10 When a graduated measuring stick is required;
(2) B—25-gal (94.6-L) capacity,
5.2.11 When a three-basket insert (7.1.8) is required;
(3) C—30-gal (113.6-L) capacity, 5.2.12 When insulation is required on the outside of the
(4) D—40-gal (151.4-L) capacity,
kettle body and steam jacket;
(5) E—60-gal (227.2-L) capacity, 5.2.13 If type 430 corrosion-resistant steel is not desired for
(6) F—80-gal (302.8-L) capacity,
the cabinetized style (4.1.2.4);
(7) G—100-gal (378.5-L) capacity,
5.2.14 The type of gas, if applicable: natural, propane, or
(8) H—125-gal (472.1-L) capacity,
other (specifying Btu/ft );
(9) I—150-gal (567.8-L) capacity, and
5.2.15 Electrical power supply characteristics, if applicable:
(10) J—200-gal (757.0-L) capacity.
voltage, frequency, phase, kW input, or amp load, as appli-
4.1.2.2 Type II, Capacity:
cable;
(1) A—20-gal (75.7-L) capacity,
5.2.16 When other than manufacturer’s standard, commer-
(2) B—25-gal (94.6-L) capacity,
cial, domestic packaging is required, specifying the packaging
(3) C—30-gal (113.6-L) capacity,
requirements (14.1);
(4) D—40-gal (151.4-L) capacity,
5.2.17 When special or supplementary, or both, require-
(5) E—60-gal (227.2-L) capacity,
ments such as inspections, accessories, mounting patterns,
(6) F—80-gal (302.8-L) capacity, and
utility connections, etc., are required;
(7) G—100-gal (378.5-L) capacity. 5.2.18 When specified, a certification to ensure that the
4.1.3 Style:
samples representing each lot have been either tested or
4.1.3.1 Style 1—Floor mounted, pedestal. inspected as directed and that the requirements have been met.
4.1.3.2 Style 2—Floor mounted, with legs.
When specified, a copy of the certification or test results, or
4.1.3.3 Style 3—Wall mounted. both, shall be furnished to the purchaser;
4.1.3.4 Style 4—Cabinetized.
5.2.19 The location for the tilt mechanism on tilt kettles, if
4.1.4 Class: other than the right-hand side; and
4.1.4.1 Class A—Directly connected to an external heat
5.2.20 Whether the operational steam valves and accesso-
source.
ries listed in 7.3.1.1 are required.
4.1.4.2 Class B—Self-contained, gas-fired steam generator.
6. Materials
4.1.4.3 Class C—Self-contained, electric steam generator.
6.1 General—Steam jacketed kettles shall conform to the
5. Ordering Information
following requirements:
5.1 An order for a kettle(s) under this specification shall 6.2 Kettle—The kettle shall be constructed of type 304,
specify the following information: 304L, 316, or 316L corrosion-resistant steel conforming to
5.1.1 ASTM specification number and date of issue, Specification A 167 or A 240.
5.1.2 Quantity to be furnished, 6.3 Steam Jacket—The jacket shall be constructed of type
5.1.3 Type, 304, 304L, 316, or 316L corrosion-resistant steel.
5.1.4 Capacity, 6.3.1 Class B Steam Jackets—Class B jackets shall be
5.1.5 Style, fabricated from material conforming to Specification A 285/A
5.1.6 Class, and 285M material and skirted with type 302 or 304 corrosion-
5.1.7 Assurance that gas fired unit(s) will be installed in resistant steel conforming to Specification A 167 or A 240.
accordancewiththeinstallationinstructionsandANSIZ223.1. 6.4 Style 3 Kettles—Wall brackets and in-wall carriers for
5.2 The following options should be reviewed, and, if any wall-mountedkettlesshallbeconstructedofmaterialconform-
are desired, they should also be included in the order: ing to Specification A 36/A 36M.
F 1602
6.5 Exterior of Style 4 Jacketed Kettles—Unless otherwise be provided on the handle. The surface of the grip shall not
specified, material shall be types 302, 304, 316, or 430 exceed 120°F (48.9°C) during kettle operation when tested in
corrosion-resistant steel conforming to Specification A 240, A accordance with Section 10.
167 orA176, as applicable, and the thickness shall be 20 gage
7.1.4 Draw-OffAssembly—Unlessotherwisespecified,non-
[0.0375-in. (1-mm) U.S. revised standard gage] minimum.
tilting kettles shall be provided with a minimum 1 ⁄2-in.
(38.1-mm) diameter draw-off assembly located tangent with
7. Design and Construction
the lowest point inside the kettle. Tilting kettles shall not be
7.1 General—KettlesshallconformtoANSI/UL197,ANSI
provided with a draw-off assembly unless otherwise specified.
Z83.11,ANSI/NSFStd.4,ANSIZ223.1,orANSI/NFPA70,as
The assembly shall consist of a tube, described in 7.1.4.1, and
applicable. The kettles shall be delivered assembled and ready
a sanitary valve, described in 7.1.4.2.
for connection to steam, water, electricity, or gas piping, as
7.1.4.1 Tube—The draw-off tube shall be formed of one
applicable.The kettles are to be equipped with a suitable drain
pieceofseamlessstainlesssteeltubeandshallbeweldedtothe
and exhaust steam termination, if applicable. The height from
bottom of the body and the steam jacket. The tube shall
the floor to the top rim of the kettle shall not exceed the
maintain the same section throughout its length and shall be
following: 48 in. (1219 mm) for 20 to 40-gal (75.7 to 151.4-L)
flush with the round opening in the sanitary valve.
kettles and 51 in. (1295 mm) for 60 to 100-gal (227.2 to
7.1.4.2 Sanitary Valve—The valve shall be of a minimum
378.5-L) kettles. If applicable, the clearance from the floor to
1 ⁄2-in. (38.1-mm) diameter size, with a compression disc or
the outlet of the draw-off valve shall be a minimum of 12 in.
plug construction. It shall be fabricated of type 304 or 316
(304.8 mm).
corrosion-resistant steel, conforming to SpecificationA167,A
7.1.1 Jacketed Steam Chamber—The steam containing part
176, or A 240. It shall have either a bar-type handle, not less
of the kettle shall be built to the following allowable working
than 5 in. (127 mm) in length, or a round plastic grip, not less
pressures (WP):
than2 ⁄8in.(54mm)indiameter.Thevalveshallbecapableof
(1) Direct Connected Kettles—minimum 15 psi (1.05
being taken apart without the use of tools.
kg/cm ), and
7.1.5 Outlet Strainer and Strainer Hook—The draw-off
(2) Self-Generating Kettles—minimum 15 psi (1.05 kg/
2 outlet of the kettle body shall be protected by a removable
cm ).
strainer fabricated of stainless steel, specified in 2.1. The
7.1.1.1 The design and construction of the steam chamber
strainer shall be perforated with nominal ⁄4-in. (6.4-mm)
shall be in accordance with the ASME Boiler and Pressure
diameter holes located on maximum ⁄16-in. (14.2-mm) centers
Vessel Code, Section VIII, Division 1.
and shall fit snugly into the outlet fitting and be retained as
7.1.2 Insulation Casing—When insulation is required, it
necessary. When specified, a stainless steel strainer hook with
shall be contained in a cylindrical casing designed to conform
a loop or tee handle may be provided for removal of the
to the kettle body and steam jacket.The clearance between the
strainer and shall be made from nominal ⁄16-in. (8-mm)
inner and outer liner of the casing shall be sufficiently wide to
diameter rod, 6 in. (152.4 mm) minimum longer than the
keep the exterior surface of the kettle from exceeding 140°F
overall inside depth of the kettle body.
(60°C) during operation. The outer liner shall be type 302 or
7.1.6 Safety Relief Valve—Each kettle shall be provided
304 corrosion-resistant steel conforming to Specification A
with a safety valve on the steam jacket or steam inlet pipe to
167, A 176, or A 240. The top of the casing shall be attached
the jacket. The valve shall be positioned so that its discharge
to the kettle’s canopy with stainless steel threaded fasteners or
port will vent steam downward.The valve shall be constructed
rivets. The bottom of the casing shall terminate below the
in accordance with the applicable requirements of the ASME
steam jacket. The casing shall terminate below the gas burner
BoilerandPressureVesselCode,SectionVIII,Division1.The
on a gas fired kettle.
relief pressure of the valve shall be equal to or less than the
7.1.3 Covers—The cover shall be designed so that it will
maximum working pressure of the kettle and be set by its
remain flat while raising it and suffer no loss of flatness as a
manufacturer.
resultofnormaluse.Coversshallbeprovidedwithahandleas
7.1.7 Swing Spout Water Supply—Each kettle shall be
specified in 7.1.3.3. They shall be provided with a means of
provided with a swing spout with a companion on/off valve
ensuring that condensation returns to the kettle.
when specified. The swing spout assembly should be made of
7.1.3.1 One-Piece Cover—Non-tilting, 20, 30, and 40-gal
stainlesssteel,conformingtoSpecificationA167,orchromium
(75.7, 113.6, and 151.4-L) kettles shall be provided with a
plated, in accordance with Specification B 456. The bracket
one-piece hinged or lift-off cover. If applicable, the construc-
andswingspoutshallbepositionedsothattheoutletendofthe
tion of the hinge shall be such that it will retain the cover in an
spoutisaminimumof1 ⁄2in.(38mm)abovethetoprimofthe
open position.
kettle. The s
...

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