ASTM F1602-95
(Specification)Standard Specification for Kettles, Steam-Jacketed, 20 to 200 gal (75.7 to 757 L), Floor or Wall Mounted, Direct Connected, Gas Fired and Electric Fired
Standard Specification for Kettles, Steam-Jacketed, 20 to 200 gal (75.7 to 757 L), Floor or Wall Mounted, Direct Connected, Gas Fired and Electric Fired
SCOPE
1.1 This specification covers jacketed kettles that use steam as a heat source for cooking food in commercial and institutional food service establishments. This specification does not cover equipment used by food processors who normally package the food that they cook.
1.2 The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
General Information
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Standards Content (Sample)
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Designation: F 1602 – 95
Standard Specification for
Kettles, Steam-Jacketed, 20 to 200 gal (75.7 to 757 L), Floor
or Wall Mounted, Direct Connected, Gas Fired and Electric
Fired
This standard is issued under the fixed designation F 1602; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope Systems, Equipment and Facilities
2.2 ANSI Standards:
1.1 This specification covers jacketed kettles that use steam
ANSI/NFPA 70 National Electrical Code
as a heat source for cooking food in commercial and institu-
ANSI/NSF Std. 4 Commercial Cooking and Hot Food
tional foodservice establishments. This specification does not
Storage Equipment
cover equipment used by food processors who normally
ANSI/UL 197 Commercial Electric Cooking Appliances
package the food that they cook.
ANSI Z1.4 Sampling Procedures and Tables for Inspection
1.2 The values stated in inch-pound units are to be regarded
by Attributes
as the standard. The values given in parentheses are for
ANSI/Z83.15 Gas Foodservice Equipment—Kettles, Steam
information only.
Cookers and Steam Generators
1.3 This standard does not purport to address all of the
ANSI/Z223.1 National Fuel Gas Code
safety concerns, if any, associated with its use. It is the
2.3 ASME Standards:
responsibility of the user of this standard to establish appro-
ASME Boiler and Pressure Vessel Code, Section IV, Heating
priate safety and health practices and determine the applica-
Boilers
bility of regulatory limitations prior to use.
ASME Boiler and Pressure Vessel Code, Section VIII,
2. Referenced Documents Division 1, Pressure Vessels
2.4 Federal Standards:
2.1 ASTM Standards:
MIL-STD-167/1 Mechanical Vibration of Shipboard Equip-
A 36/A 36M Specification for Carbon Structural Steel
ment (Type I—Environmental and Type II—Internally
A 167 Specification for Stainless and Heat-Resisting
Excited)
Chromium-Nickel Steel Plate, Sheet, and Strip
MIL-STD-461 Electromagnetic Emission and Susceptibil-
A 176 Specification for Stainless and Heat-Resisting Chro-
ity Requirements for the Control of Electromagnetic
mium Steel Plate, Sheet, and Strip
Interference
A 240/A 240M Specification for Heat-Resisting Chromium
MIL-STD-462 Electromagnetic Interference Characteris-
and Chromium-Nickel Stainless Steel Plate, Sheet, and
tics, Measurement of
Strip for Pressure Vessels
MIL-STD-1399/300 Interface Standard for Shipboard Sys-
A 285/A 285M Specification for Pressure Vessel Plates,
tems Section 300A Electric Power, Alternating Current
Carbon Steel, Low- and Intermediate-Tensile Strength
MIL-V-173 Varnish, Moisture and Fungus-Resistant
A 580/A 580M Specification for Stainless Steel Wire
B 456 Specification for Electrodeposited Coatings of Cop-
3. Terminology
per Plus Nickel Plus Chromium and Nickel Plus Chro-
3.1 Definitions of Terms Specific to This Standard:
mium
5 3.1.1 jacketed kettle—as used in this specification, a cylin-
D 3951 Practice for Commercial Packaging
drical, deep-sided vessel (steam jacketed), with either a hemi-
F 760 Specification for Food Service Equipment Manuals
spherical or sloping bottom of 20 to 200-g (75.7 to 757-L)
F 1166 Practice for Human Engineering Design for Marine
capacity for cooking food in a liquid.
3.1.1.1 Discussion—Jacketed kettles may be floor or wall
This specification is under the jurisdiction of ASTM Committee F-26 on Food
Service Equipment and is the direct responsibility of F26.02 on Cooking and
Warming Equipment. 7
Annual Book of ASTM Standards, Vol 01.07.
Current edition approved June 15, 1995. Published August 1995.
Available from American National Standards Institute, 11 W. 42nd St., 13th
Annual Book of ASTM Standards, Vol 01.04.
Floor, New York, NY 10036.
Annual Book of ASTM Standards, Vol 01.03.
Available from American Society for Mechanical Engineers, United Engineer-
Annual Book of ASTM Standards, Vol 02.05.
ing Center, 345 E. 47th St., New York, NY 10017.
Annual Book of ASTM Standards, Vol 15.09.
Available from Standardization Documents Order Desk, Bldg. 4 Section D,
Annual Book of ASTM Standards, Vol 15.07.
700 Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.
Copyright © ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, United States.
F 1602
mounted. The energy in the steam moving through the jacket is 5.2.4 When a draw-off assembly (7.1.4) is required for
transferred to the liquid and to the food by condensation of the tilting kettles;
steam on the vessel wall. 5.2.5 When the clearance from the floor to the draw-off
assembly is to be other than that specified in 7.1;
4. Classification
5.2.6 When Federal or military procurement(s) is involved,
4.1 Jacketed kettles covered by this specification are classi-
referring to the supplementary requirements;
fied by type, capacity, style, and class. 5.2.7 When the water faucet with a swing spout is required
4.1.1 Type:
for floor-mounted style kettles;
4.1.1.1 Type I—Non-tilting.
5.2.8 When a strainer hook is required;
4.1.1.2 Type II—Tilting.
5.2.9 When a water metering device is needed, specifying
4.1.2 Capacity:
the number required and whether it is to be attached to a wall
4.1.2.1 Type I, Capacity:
bracket or a kettle bracket or a stand;
(1) A—20-gal (75.7-L) capacity,
5.2.10 When a graduated measuring stick is required;
(2) B—25-gal (94.6-L) capacity,
5.2.11 When a three-basket insert (7.1.8) is required;
(3) C—30-gal (113.6-L) capacity,
5.2.12 When insulation is required on the outside of the
(4) D—40-gal (151.4-L) capacity,
kettle body and steam jacket;
(5) E—60-gal (227.2-L) capacity,
5.2.13 If type 430 corrosion-resistant steel is not desired for
(6) F—80-gal (302.8-L) capacity,
the cabinetized style (4.1.2.4);
(7) G—100-gal (378.5-L) capacity,
5.2.14 The type of gas, if applicable: natural, propane, or
(8) H—125-gal (472.1-L) capacity, other (specifying Btu/ft );
(9) I—150-gal (567.8-L) capacity, and
5.2.15 Electrical power supply characteristics, if applicable:
(10) J—200-gal (757.0-L) capacity. voltage, frequency, phase, kW input, or amp load, as appli-
4.1.2.2 Type II, Capacity:
cable;
(1) A—20-gal (75.7-L) capacity, 5.2.16 When other than manufacturer’s standard, commer-
(2) B—25-gal (94.6-L) capacity,
cial, domestic packaging is required, specifying the packaging
(3) C—30-gal (113.6-L) capacity, requirements (14.1);
(4) D—40-gal (151.4-L) capacity,
5.2.17 When special or supplementary, or both, require-
(5) E—60-gal (227.2-L) capacity,
ments such as inspections, accessories, mounting patterns,
(6) F—80-gal (302.8-L) capacity, and
utility connections, etc., are required;
(7) G—100-gal (378.5-L) capacity.
5.2.18 When specified, a certification to ensure that the
4.1.3 Style:
samples representing each lot have been either tested or
4.1.3.1 Style 1—Floor mounted, pedestal.
inspected as directed and that the requirements have been met.
4.1.3.2 Style 2—Floor mounted, with legs.
When specified, a copy of the certification or test results, or
4.1.3.3 Style 3—Wall mounted.
both, shall be furnished to the purchaser;
4.1.3.4 Style 4—Cabinetized.
5.2.19 The location for the tilt mechanism on tilt kettles, if
4.1.4 Class:
other than the right-hand side; and
4.1.4.1 Class A—Directly connected to an external heat
5.2.20 Whether the operational steam valves and accesso-
source.
ries listed in 7.3.1.1 are required.
4.1.4.2 Class B—Self-contained, gas-fired steam generator.
6. Materials
4.1.4.3 Class C—Self-contained, electric steam generator.
6.1 General—Steam jacketed kettles shall conform to the
5. Ordering Information
following requirements:
5.1 An order for a kettle(s) under this specification shall 6.2 Kettle—The kettle shall be constructed of type 304,
specify the following information: 304L, 316, or 316L corrosion-resistant steel conforming to
5.1.1 ASTM specification number and date of issue, Specification A 167 or A 240.
5.1.2 Quantity to be furnished, 6.3 Steam Jacket—The jacket shall be constructed of type
5.1.3 Type, 304, 304L, 316, or 316L corrosion-resistant steel.
5.1.4 Capacity, 6.3.1 Class B Steam Jackets—Class B jackets shall be
5.1.5 Style, fabricated from material conforming to Specification A 285/A
5.1.6 Class, and 285M material and skirted with type 302 or 304 corrosion-
5.1.7 Assurance that gas fired unit(s) will be installed in resistant steel conforming to Specification A 167 or A 240.
accordance with the installation instructions and ANSI Z223.1. 6.4 Style 3 Kettles—Wall brackets and in-wall carriers for
5.2 The following options should be reviewed, and, if any wall-mounted kettles shall be constructed of material conform-
are desired, they should also be included in the order: ing to Specification A 36/A 36M.
5.2.1 When a cover is required for a tilting type kettle; 6.5 Exterior of Style 4 Jacketed Kettles—Unless otherwise
5.2.2 Whether a two-thirds jacket or full jacket is desired on specified, material shall be types 302, 304, 316, or 430
the non-tilting floor style or wall mounted style; corrosion-resistant steel conforming to Specification A 240, A
5.2.3 When a draw-off assembly (7.1.4) of a size larger than 167 or A 176, as applicable, and the thickness shall be 20 gage
1 ⁄2-in. (38-mm) diameter is desired; [0.0375-in. (1-mm) U.S. revised standard gage] minimum.
F 1602
7. Design and Construction (38.1-mm) diameter draw-off assembly located tangent with
the lowest point inside the kettle. Tilting kettles shall not be
7.1 General—Kettles shall conform to ANSI/UL 197, ANSI
provided with a draw-off assembly unless otherwise specified.
Z83.15, ANSI/NSF Std. 4, ANSI Z223.1, or ANSI/NFPA 70, as
The assembly shall consist of a tube, described in 7.1.4.1, and
applicable. The kettles shall be delivered assembled and ready
a sanitary valve, described in 7.1.4.2.
for connection to steam, water, electricity, or gas piping, as
7.1.4.1 Tube—The draw-off tube shall be formed of one
applicable. The kettles are to be equipped with a suitable drain
piece of seamless stainless steel tube and shall be welded to the
and exhaust steam termination, if applicable. The height from
bottom of the body and the steam jacket. The tube shall
the floor to the top rim of the kettle shall not exceed the
maintain the same section throughout its length and shall be
following: 48 in. (1 219 mm) for 20 to 40-gal (75.7 to 151.4-L)
flush with the round opening in the sanitary valve.
kettles and 51 in. (1 295 mm) for 60 to 100-gal (227.2 to
7.1.4.2 Sanitary Valve—The valve shall be of a minimum
378.5-L) kettles. If applicable, the clearance from the floor to
the outlet of the draw-off valve shall be a minimum of 12 in. 1 ⁄2-in. (38.1-mm) diameter size, with a compression disc or
plug construction. It shall be fabricated of type 304 or 316
(304.8 mm).
corrosion-resistant steel, conforming to Specification A 167, A
7.1.1 Jacketed Steam Chamber—The steam containing part
176, or A 240. It shall have either a bar-type handle, not less
of the kettle shall be built to the following allowable working
than 5 in. (127 mm) in length, or a round plastic grip, not less
pressures (WP):
than 2 ⁄8in. (54 mm) in diameter. The valve shall be capable of
(1) Direct Connected Kettles—minimum 15 psi (1.05 kg/
being taken apart without the use of tools.
cm ), and
(2) Self-Generating Kettles—minimum 15 psi (1.05 kg/ 7.1.5 Outlet Strainer and Strainer Hook—The draw-off
outlet of the kettle body shall be protected by a removable
cm ).
strainer fabricated of stainless steel, specified in 2.1. The
7.1.1.1 The design and construction of the steam chamber
strainer shall be perforated with nominal ⁄4-in. (6.4-mm)
shall be in accordance with the ASME Boiler and Pressure
diameter holes located on maximum ⁄16-in. (14.2-mm) centers
Vessel Code, Section VIII, Division 1.
and shall fit snugly into the outlet fitting and be retained as
7.1.2 Insulation Casing—When insulation is required, it
necessary. When specified, a stainless steel strainer hook with
shall be contained in a cylindrical casing designed to conform
a loop or tee handle may be provided for removal of the
to the kettle body and steam jacket. The clearance between the
strainer and shall be made from nominal ⁄16-in. (8-mm)
inner and outer liner of the casing shall be sufficiently wide to
diameter rod, 6 in. (152.4 mm) minimum longer than the
keep the exterior surface of the kettle from exceeding 140°F
overall inside depth of the kettle body.
(60°C) during operation. The outer liner shall be type 302 or
304 corrosion-resistant steel conforming to Specification A 7.1.6 Safety Relief Valve—Each kettle shall be provided
167, A 176, or A 240. The top of the casing shall be attached with a safety valve on the steam jacket or steam inlet pipe to
to the kettle’s canopy with stainless steel threaded fasteners or the jacket. The valve shall be positioned so that its discharge
rivets. The bottom of the casing shall terminate below the port will vent steam downward. The valve shall be constructed
in accordance with the applicable requirements of the ASME
steam jacket. The casing shall terminate below the gas burner
on a gas fired kettle. Boiler and Pressure Vessel Code, Section VIII, Division 1. The
relief pressure of the valve shall be equal to or less than the
7.1.3 Covers—The cover shall be designed so that it will
maximum working pressure of the kettle and be set by its
remain flat while raising it and suffer no loss of flatness as a
manufacturer.
result of normal use. Covers shall be provided with a handle as
specified in 7.1.3.3. They shall be provided with a means of
7.1.7 Swing Spout Water Supply—Each kettle shall be
ensuring that condensation returns to the kettle.
provided with a swing spout with a companion on/off valve
7.1.3.1 One-Piece Cover—Non-tilting, 20, 30, and 40-gal when specified. The swing spout assembly should be made of
(75.7, 113.6, and 151.4-L) kettles shall be provided with a stainless steel, conforming to Specification A 167, or chromium
one-piece hinged or lift-off cover. If applicable, the construc- plated, in accordance with Specification B 456. The bracket
tion of the hinge shall be such that it will retain the cover in an and swing spout shall be positioned so that the outlet end of the
open position. spout is a minimum of 1 ⁄2 in. (38 mm) above the top rim of the
7.1.3.2 One-Piece, Spring-Assisted Cover—Non-tilting kettle. The swing spout supplied with tilting kettles shall be
mounted independent of the kettle body.
kettles that are 60 gal (227.2 L) or larger shall have a one-piece
cover with a spring-assisted lift device
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