Standard Specification for Zinc and Zinc Alloy Wire for Thermal Spraying (Metallizing) for the Corrosion Protection of Steel

ABSTRACT
This specification covers zinc and zinc alloy wire used to deposit zinc coatings by thermal spraying (metallizing) for the corrosion protection of steel and iron. Zinc and zinc alloy wire provided under this specification is intended for use in oxy-fuel and electric arc thermal spraying equipment. The zinc used to manufacture the wire shall conform to the requirements for high grade zinc (Z15001) or special high grade zinc (Z13001). The wire shall conform to the chemical requirements for aluminum, cadmium, copper, iron, lead, tin, antimony, silver, bismuth, arsenic, nickel, magnesium, molybdenum, titanium, and zinc. The wire shall be clean and free of corrosion, adhering foreign material, scale, seams, nicks, burrs, bends or kinks which would interfere with the operation of thermal spraying equipment. The wire shall uncoil readily and shall be a continuous length per spool, coil, or drum. Splices or welds are permitted, provided that they do not interfere with the thermal spray equipment or coating process.
SCOPE
1.1 This specification covers zinc and zinc alloy wire used to deposit zinc coatings by thermal spraying (metallizing) for the corrosion protection of steel and iron. Zinc and zinc alloy wire provided under this specification is intended for use in oxy-fuel and electric arc thermal spraying equipment. Additional zinc alloy compositions used in thermal spraying primarily for electronic applications are found in Specification B943.
1.2 Zinc alloy wire compositions used in thermal spraying primarily for electronic applications are found in Specification B943.
1.3 Zinc alloy wire compositions used as solders are found in Specification B907.
1.4 The values stated in SI units are to be regarded as the standard. The values in parentheses are for information only.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to become familiar with all hazards including those identified in the appropriate Material Safety Data Sheet (MSDS) for this product/material as provided by the manufacturer, to establish appropriate safety and health practices, and determine the applicability of regulatory limitations prior to use.

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ASTM B833-09 - Standard Specification for Zinc and Zinc Alloy Wire for Thermal Spraying (Metallizing) for the Corrosion Protection of Steel
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REDLINE ASTM B833-09 - Standard Specification for Zinc and Zinc Alloy Wire for Thermal Spraying (Metallizing) for the Corrosion Protection of Steel
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation:B833 −09
StandardSpecification for
Zinc and Zinc Alloy Wire for Thermal Spraying (Metallizing)
1
for the Corrosion Protection of Steel
This standard is issued under the fixed designation B833; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* B899 Terminology Relating to Non-ferrous Metals and Al-
loys
1.1 This specification covers zinc and zinc alloy wire used
B907 Specification for Zinc, Tin and Cadmium Base Alloys
to deposit zinc coatings by thermal spraying (metallizing) for
Used as Solders
the corrosion protection of steel and iron. Zinc and zinc alloy
B943 Specification for Zinc and Tin Alloy Wire Used in
wire provided under this specification is intended for use in
Thermal Spraying for Electronic Applications
oxy-fuel and electric arc thermal spraying equipment. Addi-
E29 Practice for Using Significant Digits in Test Data to
tional zinc alloy compositions used in thermal spraying pri-
Determine Conformance with Specifications
marily for electronic applications are found in Specification
E527 Practice for Numbering Metals and Alloys in the
B943.
Unified Numbering System (UNS)
1.2 Zinc alloy wire compositions used in thermal spraying
E536 Test Methods for ChemicalAnalysis of Zinc and Zinc
primarily for electronic applications are found in Specification
Alloys
B943. 3
2.3 ANSI/AWS Standard:
ANSI/AWS A5.33 Specification for Solid and Ceramic
1.3 Zinc alloy wire compositions used as solders are found
in Specification B907. Wires and Ceramic Rods for Thermal Spraying
4
2.4 ISO Standards:
1.4 The values stated in SI units are to be regarded as the
ISO 3815-1 Zinc and zinc alloys — Part 1:Analysis of solid
standard. The values in parentheses are for information only.
samples by optical emission spectrometry
1.5 This standard does not purport to address all of the
ISO 3815-2 Zinc and zinc alloys — Part 2: Analysis by
safety concerns, if any, associated with its use. It is the
inductively coupled plasma optical emission spectrometry
responsibility of the user of this standard to become familiar
with all hazards including those identified in the appropriate
3. Terminology
Material Safety Data Sheet (MSDS) for this product/material
3.1 Terms shall be defined in accordance with Terminology
as provided by the manufacturer, to establish appropriate
B899.
safety and health practices, and determine the applicability of
regulatory limitations prior to use.
4. Ordering Information
4.1 In order to make the application of this specification
2. Referenced Documents
complete, the purchaser shall supply the following information
2.1 The following ASTM documents of the issue in effect
to the seller in the purchase order or other governing docu-
on the date of material purchase form a part of this specifica-
ments:
tion to the extent referenced herein:
4.1.1 Name, designation, and date of issue of this
2
2.2 ASTM Standards: specification,
B6 Specification for Zinc 4.1.2 Quantity (mass(weight) in kilograms (pounds)),
4.1.3 Diameter (see Table 1),
4.1.4 Acceptance tests if other than specified (see Section
1
This specification is under the jurisdiction of ASTM Committee B02 on
10),
Nonferrous Metals and Alloysand is the direct responsibility of Subcommittee
4.1.5 Certification (see Section 11),
B02.04 on Zinc and Cadmium.
4.1.6 Packagingandpackingmaterials(seeSection12),and
Current edition approved Oct. 1, 2009. Published November 2009. Originally
approved in 1993. Last previous edition approved in 2006 as B833 - 06. DOI:
10.1520/B0833-09.
2 3
For referenced ASTM standards, visit the ASTM website, www.astm.org, or Available from American Welding Society (AWS), 550 NW LeJeune Rd.,
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Miami, FL 33126, http://www.aws.org.
4
Standards volume information, refer to the standard’s Document Summary page on Available fromAmerican National Standards Institute (ANSI), 25 W. 43rd St.,
the ASTM website. 4th Floor, New York, NY 10036, http://www.ansi.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
B833−09
TABLE 1 Dimensions, Weights, and Permissible Variations
Nominal Wire Diameter Permissible Variation Nominal Weight Per Unit Length
mm (in.) mm (in.) g/m (lb/ft)
4.763 (0.1875) +0.0000 (+0.0000) 123.517-126.493 (0.083-0.085)
-0.0762 (-0.0030)
3.175 (0.125) +0.0000 (+0.0000) 55.062-56.550 (0.037-0.038)
-0.0508 (-0.0020)
2.311 (0.091) +0.0000 (+0.0000) 28.275-29.673 (0.
...

This document is not anASTM standard and is intended only to provide the user of anASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation:B833–06 Designation: B833 – 09
Standard Specification for
Zinc and Zinc Alloy Wire for Thermal Spraying (Metallizing)
1
for the Corrosion Protection of Steel
This standard is issued under the fixed designation B833; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 This specification covers zinc and zinc alloy wire used to deposit zinc coatings by thermal spraying (metallizing) for the
corrosion protection of steel and iron. Zinc and zinc alloy wire provided under this specification is intended for use in oxy-fuel
and electric arc thermal spraying equipment.Additional zinc alloy compositions used in thermal spraying primarily for electronic
applications are found in Specification B943.
1.2 ZincalloywirecompositionsusedinthermalsprayingprimarilyforelectronicapplicationsarefoundinSpecificationB943.
1.3 Zinc alloy wire compositions used as solders are found in Specification B907.
1.4 The values stated in SI units are to be regarded as the standard. The values in parentheses are for information only.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to become familiar with all hazards including those identified in the appropriate Material Safety Data
Sheet (MSDS) for this product/material as provided by the manufacturer, to establish appropriate safety and health practices, and
determine the applicability of regulatory limitations prior to use.
2
2. Referenced Documents
2.1 The followingASTM documents of the issue in effect on the date of material purchase form a part of this specification to
the extent referenced herein:
B6 Specification for Zinc
B899 Terminology Relating to Non-ferrous Metals and Alloys
B907 Specification for Zinc, Tin and Cadmium Base Alloys Used as Solders
B943 Specification for Zinc and Tin Alloy Wire Used in Thermal Spraying for Electronic Applications
E29 Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications
E527 Practice for Numbering Metals and Alloys in the Unified Numbering System (UNS)
E536 Test Methods for Chemical Analysis of Zinc and Zinc Alloys
3
2.2 ANSI/AWS Standard:
ANSI/AWSA5.33Specification for Solid and Ceramic Wires and Ceramic Rods for Thermal Spraying Specification for Solid
and Ceramic Wires and Ceramic Rods for Thermal Spraying
4
2.3 ISO Standards:
ISO 3815-1 Zinc and zinc alloys — Part 1: Analysis of solid samples by optical emission spectrometry
ISO 3815-2 Zinc and zinc alloys — Part 2: Analysis by inductively coupled plasma optical emission spectrometry
3. Terminology
3.1 Terms shall be defined in accordance with Terminology B899.
4. Ordering Information
4.1 In order to make the application of this specification complete, the purchaser shall supply the following information to the
seller in the purchase order or other governing documents:
4.1.1 Name, designation, and date of issue of this specification,
1
This specification is under the jurisdiction ofASTM Committee B02 on Nonferrous Metals andAlloys and is the direct responsibility of Subcommittee B02.04 on Zinc
and Cadmium.
Current edition approved Dec.Oct. 1, 2006.2009. Published January 2007.November 2009. Originally approved in 1993. Last previous edition approved in 20052006 as
B833 - 056. DOI: 10.1520/B0833-069.
2
For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
3
Available from American Welding Society (AWS), 550 NW LeJeune Rd., Miami, FL 33126, http://www.aws.org.
4
Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036, http://www.ansi.org.
*A Summary of Changes section appears at the end of this standard.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1

---------------------- Page: 1 ----------------------
B833 – 09
4.1.2 Quantity (mass(weight) in kilograms (pounds)),
4.1.3 Diameter (see Table 1),
4.1.4 Acceptance tests if other than specified (see Section 10),
4.1.5 Certification (see Section 11),
4.1.6 Packaging and packing materials (see Section 12), and
4.
...

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