Standard Guide for Specification and Quality Assurance for the Electrical Contact Performance of Crimped Wire Terminations

SIGNIFICANCE AND USE
The purpose of this guide is to provide end-product manufacturers and other users with technical information and methods recommended towards the achievement of successful application of crimped wire terminals.
For any given use, there is generally a choice of terminal types available, employing different mechanical design, materials, and installation tooling. Although terminals available to choose from may be similarly rated, typically according to wire sizes and combinations, their electrical contact performance in the end product may vary substantially. For many applications, the end-product reliability and user safety is substantially influenced by the choice of terminal and the quality of the completed termination. This guidance document contains specialized information on selection, assembly, and quality control of crimped wire terminals, covering aspects considered to be necessary to achieve reliable long-term operation in the intended application. This information is not generally found in commercial literature or textbooks. The methods discussed utilize connection resistance as the primary measure of termination quality, and change of connection resistance with time as the measure of termination deterioration. The methods are based on a foundation of modern electrical contact theory and practice.
SCOPE
1.1 This guide contains practices for specifying and evaluating the electrical contact performance of crimped-type terminations with solid or stranded conductors.
1.2 This guide provides information relevant to the electrical contact performance of a crimped wire termination. It does not cover other aspects of selection and use of crimped terminals.
1.3 The methods discussed in this guide apply only to the wire termination, which is the electrical contact interface between the conductor(s) and the terminal. Other aspects important to terminal evaluation, such as the properties and performance of electrical insulation, the effectiveness of strain relief features, and the quality of contact between the terminal and other electrical circuit elements, are not included.
1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to become familiar with all hazards including those identified in the appropriate Material Safety Data Sheet (MSDS) for this product/material as provided by the manufacturer, to establish appropriate safety and health practices, and determine the applicability of regulatory limitations prior to use.

General Information

Status
Historical
Publication Date
30-Sep-2010
Current Stage
Ref Project

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ASTM B942-10e1 - Standard Guide for Specification and Quality Assurance for the Electrical Contact Performance of Crimped Wire Terminations
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Designation:B942 −10
StandardGuide for
Specification and Quality Assurance for the Electrical
1
Contact Performance of Crimped Wire Terminations
This standard is issued under the fixed designation B942; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1
´ NOTE—A Summary of Changes was added editorially in January 2011.
1. Scope* B539 Test Methods for Measuring Resistance of Electrical
Connections (Static Contacts)
1.1 This guide contains practices for specifying and evalu-
B542 Terminology Relating to Electrical Contacts and Their
ating the electrical contact performance of crimped-type ter-
Use
minations with solid or stranded conductors.
B827 Practice for Conducting Mixed Flowing Gas (MFG)
1.2 This guide provides information relevant to the electri-
Environmental Tests
cal contact performance of a crimped wire termination. It does
B845 Guide for Mixed Flowing Gas (MFG) Tests for Elec-
not cover other aspects of selection and use of crimped
trical Contacts
terminals.
B868 Practice for Contact Performance Classification of
Electrical Connection Systems
1.3 The methods discussed in this guide apply only to the
wire termination, which is the electrical contact interface B913 Test Method for Evaluation of Crimped Electrical
Connections to 16-Gauge and Smaller Diameter Stranded
between the conductor(s) and the terminal. Other aspects
important to terminal evaluation, such as the properties and and Solid Conductors
E122 Practice for Calculating Sample Size to Estimate,With
performance of electrical insulation, the effectiveness of strain
relief features, and the quality of contact between the terminal Specified Precision, the Average for a Characteristic of a
Lot or Process
and other electrical circuit elements, are not included.
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2.2 Other References:
1.4 The values stated in SI units are to be regarded as
UL486-A WireconnectorsandSolderingLugsforUseWith
standard. No other units of measurement are included in this
Copper Conductors
standard.
UL-310 Electrical Quick-Connect Terminals
1.5 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
3. Terminology
responsibility of the user of this standard to become familiar
3.1 Many terms related to electrical contacts used in this
with all hazards including those identified in the appropriate
guide are defined in Terminology B542.
Material Safety Data Sheet (MSDS) for this product/material
as provided by the manufacturer, to establish appropriate
3.2 Definitions of Terms Specific to This Standard:
safety and health practices, and determine the applicability of
3.2.1 connection resistance, n—the electrical resistance at-
regulatory limitations prior to use.
tributable to a wire termination over and above that of an
identical solid metallic structure without pressure contact
2. Referenced Documents
interfaces. For crimped terminations that are the subject of this
2
guide, the connection resistance results from the resistance of
2.1 ASTM Standards:
amultitudeofcontactregionshavingbothfilmandconstriction
resistance, plus, where stranded wire is involved, an additional
amount due to unequal current distribution among the wire
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This guide is under the jurisdiction of ASTM Committee B02 on Nonferrous
strands at the termination.
Metals and Alloys and is the direct responsibility of Subcommittee B02.11 on
Electrical Contact Test Methods.
3.2.2 crimp, v—to establish an electrical and mechanical
Current edition approved Oct. 1, 2010. Published October 2010. Originally
attachmentbetweenthetwomembersbymechanicallydeform-
approved in 2005. Last previous edition approved in 2005 as B972 - 05. DOI:
10.1520/B0942-10E01.
ing one contact member around another. In most cases, one
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
3
the ASTM website. Available from Underwriters Laboratories Inc. (UL), http://www.ul.com.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
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B942−10
member is a stranded or solid wire, or a group of wires, the contactinterfacesamongthewirestrandsandfromsomeofthe
other is a hollow cylinder or partial cylinder that is deformed strands to the connector body.
around the wire(s).
5.3 In many applications, substantial connection deteriora-
...

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