Standard Specification for Nickel-Copper Alloy (UNS N04400)* Seamless Pipe and Tube

SCOPE
1.1 This specification covers nickel-copper alloy UNS N04400* in the form of cold-worked seamless pipe and tube in the conditions shown in Table 1 and Table X1.1.
1.1.1 Hot worked material is available. Properties and permissible tolerances are to be agreed upon between the manufacturer and purchaser.
1.2 The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to become familiar with all hazards including those identified in the appropriate Material Safety Data Sheet for this product/material as provided by the manufacturer, to establish appropriate safety and health practices, and determine the applicability of regulatory limitations prior to use.

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Publication Date
31-Oct-2003
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ASTM B165-93(2003)e1 - Standard Specification for Nickel-Copper Alloy (UNS N04400)* Seamless Pipe and Tube
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
e1
Designation: B 165 – 93 (Reapproved 2003)
Standard Specification of
Nickel-Copper Alloy (UNS N04400)* Seamless Pipe and
Tube
This standard is issued under the fixed designation B 165; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
e NOTE—Keywords were added editorially in November 2003.
TABLE 1 Mechanical Properties of Pipe and Tube
1. Scope
2 Yield Strength, Elongation in
1.1 This specification covers nickel-copper alloy UNS
Tensile Strength, min. (0.2% 2 in. or 50 mm
Condition and Size
N04400* in the form of cold-worked seamless pipe and tube in
min, psi (MPa) offset), min, (or 4 D),
the conditions shown in Table 1 and Table X1.1. psi (MPa) min, %
1.1.1 Hot worked material is available. Properties and
Annealed:
5 in. (127 mm) outside
permissible tolerances are to be agreed upon between the
diameter and under 70 000 (480) 28 000 (195) 35
manufacturer and purchaser.
Over 5 in. (127 mm) outside
1.2 The values stated in inch-pound units are to be regarded
diameter 70 000 (480) 25 000 (170) 35
Stress-Relieved:
as the standard. The values given in parentheses are for
All sizes 85 000 (585) 55 000 (380) 15
information only.
1.3 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
3. Terminology
responsibility of the user of this standard to become familiar
3.1 Definitions of Terms Specific to This Standard:
with all hazards including those identified in the appropriate
3.1.1 average diameter—average of the maximum and
Material Safety Data Sheet for this product/material as pro-
minimum outside diameters, as determined at any one cross-
vided by the manufacturer, to establish appropriate safety and
section of the pipe or tube.
health practices, and determine the applicability of regulatory
3.1.2 pipe—tube conforming to the particular dimensions
limitations prior to use.
commercially known as pipe sizes, see Table X2.1.
3.1.3 seamless pipe or tube—pipe or tube produced with a
2. Referenced Documents
continuous periphery in all stages of the operations.
2.1 ASTM Standards:
3.1.4 tube—hollow product of round or any other cross-
E 8 Test Methods for Tension Testing of Metallic Materials
section having a continuous periphery.
E 29 Practice For Using Significant Digits in Test Data to
Determine Conformance with Specifications
4. Ordering Information
E 76 Test Methods for ChemicalAnalysis of Nickel-Copper
4.1 Orders for material to this specification shall include
Alloys
information with respect to the following:
4.1.1 Alloy name or UNS number.
4.1.2 ASTM designation and year of issue.
This specification is under the jurisdiction of ASTM Committee B02 on
4.1.3 Condition (see Appendix X3).
Nonferrous Metals and Alloys and is the direct responsibility of Subcommittee
4.1.4 Finish (see Appendix X3).
B02.07 on Refined Nickel and Cobalt and Their Alloys.
Current edition approved Nov. 1, 2003. Published November 2003. Originally 4.1.5 Dimensions:
approved in 1941. Last previous edition approved in 1993 as B 165 – 93.
4.1.5.1 Tube—Specify outside diameter and nominal or
* New designation established in accordance with ASTM Practice E 527 and
minimum wall.
SAE J1086, Recommended Practice for Numbering Metals and Alloys (UNS).
4.1.5.2 Pipe—Specify standard pipe size and schedule.
For ASME Boiler and Pressure Vessel Code applications, see related Specifi-
cation SB-165 in Section II of that code.
4.1.5.3 Length—Cut to length or random.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
4.1.6 Quantity—Feet or number of pieces.
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
4.1.7 Hydrostatic Pressure Requirements—Specify test
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. pressure if other than required by 12.3.1.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
e1
B 165 – 93 (2003)
4.1.8 Certification—State if certification or a report of test 9. Sampling
results is required (Section 15).
9.1 Lot Definition:
4.1.9 Samples for Product (Check) Analysis—State whether
9.1.1 A lot for chemical analysis shall consist of one heat.
samples for product (check) analysis should be furnished (see
9.1.2 A lot for all other testing shall consist of all material
5.2).
from the same heat, nominal size (excepting length), and
4.1.10 Purchaser Inspection—If purchaser wishes to wit-
condition.
ness tests or inspection of material at place of manufacture, the
9.1.2.1 Where material cannot be identified by heat, a lot
purchase order must so state indicating which tests or inspec-
shall consist of not more than 500 lb (227 kg) of material in the
tions are to be witnessed (Section 13).
same condition and nominal size (excepting length).
4.1.11 Small-Diameter and Light-Wall Tube (Converter
Sizes)—See Appendix X1.
9.2 Test Material Selection:
9.2.1 Chemical Analysis—Representative samples from
5. Chemical Composition
each lot shall be taken during pouring or subsequent process-
5.1 The material shall conform to the composition limits
ing.
specified in Table 2.
9.2.1.1 Product (Check) Analysis shall be wholly the re-
5.2 If a product (check) analysis is performed by the
sponsibility of the purchaser.
purchaser, the material shall conform to the product (check)
9.2.2 Mechanical and other Properties—Samples of the
analysis variations in Table 2.
material to provide test specimens for mechanical and other
properties shall be taken from such locations in each lot as to
6. Mechanical and Other Requirements
berepresentativeofthatlot.Testspecimensshallbetakenfrom
6.1 Tension Test—The material shall conform to the tensile
material in the final condition.
properties specified in Table 1.
6.1.1 Tensile properties for material specified as small-
10. Number of Tests
diameter and light-wall tube (converter sizes) shall be in
accordance with Table X1.1
10.1 Chemical Analysis—One test per lot.
6.2 Hydrostatic Test—If any pipe or tube shows leaks
10.2 Tension—One test per lot.
during hydrostatic testing, it shall be rejected.
10.3 Hydrostatic—Each piece in each lot.
7. Dimensions and Permissible Variations
11. Specimen Preparation:
7.1 Diameter and Wall Thickness—The permissible varia-
11.1 Room Temperature Tensile Specimen—Material shall
tions in the outside diameter and wall thickness shall conform
be tested in the direction of fabrication. Whenever possible, all
to the permissible variations prescribed in Table 3.
pipe and tube shall be tested in full tubular size. When testing
7.2 Length—When material is ordered cut-to-length, the
in full tubular size is not possible, longitudinal strip specimens,
length shall conform to the permissible variations prescribed in
or the largest possible round specimen, shall be used. In the
Table 4.
event of disagreement when full tubular testing is not possible,
7.3 Straightness—material shall be reasonably straight and
a longitudinal strip specimen with reduced gauge length as
free of bends and kinks.
contained in Test Methods E 8 shall be used.
7.4 Ends—Ends shall be plain cut and deburred.
7.5 Permissible variations for material specified as small-
12. Test Methods
diameter and light-wall tube (converter size) shall conform to
the permissible variations prescribed in Table X1.2.
12.1 Chemical Composition—In case of disagreement, the
chemical composition shall be determined in accordance with
8. Workmanship, Finish and Appearance
Test Methods E 76.
8.1 The material shall be uniform in quality and temper,
12.2 Tension Test—Tension testing shall be conducted in
smooth, commercially straight, and free of injurious imperfec-
accordance with Test Methods E 8.
tions.
12.3 Hydrostatic Test—Each pipe or tube with an outside
diameter ⁄8 in. (3 mm) and larger and with wall thickness of
TABLE 2 Chemical Requirements
0.015 in. (0.38 mm) and over shall be tested by the manufac-
Product (Check) Analysis
turer to an internal hydrostatic pressure of 1000 psi (6.9 MPa)
Variations, under min or
Element Composition Limits, %
over max, of the Specified provided that the fiber stress calculated in accordance with the
Limit of Element
following equation does not exceed the allowable fiber stress,
A
Ni 63.0 min 0.45
S, indicated below:
Cu 28.0 min 0.15
P 5 2St/D
34.0 max 0.20
Fe 2.5 max 0.05
Mn 2.0 max 0.04 where:
C 0.3 max 0.02
P = hydrostatic test pressure, psi (or MPa)
Si 0.5 max 0.03
S = allowable fiber stress, for material in the condition
S 0.024 max 0.005
(temper) furnished as follows:
A
Element shall be determined arithmetically by difference.
e1
B 165 – 93 (2003)
A,B
TABLE 3 Permissible Variations for Outside Diameter and Wall Thickness of Seamless Cold Worked Pipe and Tube
Permissible Variations
% of Thickness of Specified
% of Thickness of Specified
Minimum Wall
Nominal Outside diameter, in. (mm) Outside Diameter, in. (mm)
Nominal Wall
+− + − + −
Over 0.400 (10) to ⁄8 (16), excl 0.005(0.13) 0.005(0.13) 15.0 15.0 30 0
5 1
⁄8 (16) to 1 ⁄2 (38), incl 0.0075(0.19) 0.0075(0.19) 10.0 10.0 22 0
Over 1 ⁄2 (38) to 3 (76), incl 0.010(0.25) 0.010(0.25) 10.0 10.0 22 0
Over 3 (76) to 4 ⁄2 (114), incl 0.015(0.38) 0.015(0.38) 10.0 10.0 22 0
Over 4 ⁄2 (114) to 6 (152), incl 0.020(0.51) 0.020(0.51) 12.5 12.5 28 0
Over 6 (152) to 6 ⁄8 (168), incl 0.025(0.64) 0.025(0.64) 12.5 12.5 28 0
5 5
Over 6 ⁄8 (168) to 8 ⁄8 (219), incl 0.031(0.79) 0.031(0.79) 12.5 12.5 28 0
A
Ovality—The permissible variations in this table apply to individual measurements, including out-of-roundness (ovality) except for the following:
Forpipeandtubehavinganominalwallthicknessof3 %orlessofthenominaloutsidediameter,themeanoutsidediametershallconformtothepermissiblevariations
of this table and individual measurements (including ovality) shall conform to the plus and minus values of the table, with the values increased by 0.5 % of the nominal
outside diameter.
For pipe and tube over 4 ⁄2 in. (114 mm) in outside diameter with a nominal wall thickness greater than 3 % of the nominal outside diameter, the mean outside diameter
shall conform to the permissible variations of this table and individual measurements shall not exceed twice the permissible variations of the table.
B
Eccentricity—The permissible variations in this table apply to individual measurements including eccentricity.
A
TABLE 4 Permissible Variations in Length
Tensile strength, yield strength nearest 1000 psi (6.9 MPa)
Elongation nearest 1 %
Cut Length, in. (mm)
Outside Diameter, in. (mm)
Over Under
Under 2 (50.8) ⁄8 (3.2) 0
13. Inspection
2 (50.8) and over ⁄16 (4.8) 0
A 13.1 Inspection of the material shall be agreed upon be-
These permissible variations in length apply to pipe or tube in straight lengths.
They apply to cut lengths up to and including 24 ft (7.3 m). For lengths over 24 ft, tween the purchaser and the supplier as part of the purchase
an additional over-tolerance of ⁄8 in. (3.2 mm) for each 10 ft (3.0 m) or fraction
contract.
thereof shall be permissible up to a maximum additional over-tolerance of ⁄2 in.
(12.7 mm).
14. Rejection and Rehearing
14.1 Material that fails to conform to the requirements of
Annealed:
5 in. (127 mm) outside diameter 17 500 psi
thisspecificationmayberejected.Rejectionshouldbereported
and under (120 MPa)
to the producer or supplier promptly and in writing. In case of
Over 5 in. (127 mm) outside diameter 16 700 psi
dissatisfaction with the results of the test, the producer or
(115 MPa)
Stress-relieved:
supplier may make claim for a rehearing.
All sizes 21 200 psi
(145 MPa)
15. Certification
15.1 When specified in the purchase order or contract, a
t = minimum wall thickness, in. (or mm), equal to the
manufacturer’s certification shall be furnished to the purchaser
specified nominal wall minus the permissible minus
stating that material has been manufactured, tested, and in-
wall tolerance, or the specified minimum wall thick-
spected in accordance with this specification, and that the test
ness, and,
results on representative samples meet specification require-
D = outside diameter of the pipe or tube, in. (or mm).
ments. When specified in the purchase order or contract, a
12.3.1 When so agreed upon between the manufacturer and
1 report of the test results shall be furnished.
purchaser, pipe or tube may be tested to 1 ⁄2 times the
allowable fiber stress given above.
16. Product Marking
12.4 Rounding Method—For purposes of determining com-
pliance with the specified limits for requirements of the
16.1 The following information shall be marked on the
properties listed in the following table, an observed value, or a
material or included on the package, or on a label or tag
calculated value, shall be rounded as indicated below, in
attached thereto: The name of the material or UNS number,
accordance with the rounding method of Practice E 29:
heat number, condition (temper), this specification number, the
Rounded Unit for Observed
size, gross, tare and net weight, consignor and consignee
Test
or Calculated Value
address, contract or order number, or such other information as
Chemical composition and toler- nearest unit in the last right-hand place of fig-
may be defined in the contract or order.
ances (when expressed in deci- ures of the specified limit. If two choices are
mals) possible, as when the digits dropped are ex-
actlya5ora5followed only by zeros,
17. Keywords
choose the one ending in an even digit with
zero defined as an even digit.
17.1 seamless pipe; seamless tube; N04400
e1
B 165 – 93 (2003)
SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements shall apply only when specified by the purchaser in the
inquiry, contract, or order, for agencies of the U. S. Government.
S1. Referenced Documents placed.Thepurchasershallhavetherighttoperformanyofthe
inspections or tests set forth when such inspections and tests
S1.1 The following documents of the issue in effect on date
are deemed necessary to assure that the material conforms to
of material purchased form a part of this specification to the
prescribed requirements.
extent referenced herein:
S1.1.1 Federal Standards:
S3. Identification Marking
Fed. Std. No. 102 Preservation, Packaging and Packing
4 S3.1 All material shall be properly marked for identification
Levels
in accordance with Fed. Std. No. 182, except that the ASTM
Fed. Std. No. 123 Markin
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
´1
Designation:B 165–93 Designation: B 165 – 93 (Reapproved 2003)
Standard Specification of
Nickel-Copper Alloy (UNS N04400)* Seamless Pipe and
Tube
This standard is issued under the fixed designation B 165; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
´ NOTE—Keywords were added editorially in November 2003.
1. Scope
1.1 This specification covers nickel-copper alloy UNS N04400* in the form of cold-worked seamless pipe and tube in the
conditions shown in Table 1 and Table X1.1.
1.1.1 Hot worked material is available. Properties and permissible tolerances are to be agreed upon between the manufacturer
and purchaser.
1.2 The values stated in inch-pound units are to be regarded as the standard.The values given in parentheses are for information
only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to become familiar with all hazards including those identified in the appropriate Material Safety Data
Sheet for this product/material as provided by the manufacturer, to establish appropriate safety and health practices, and determine
the applicability of regulatory limitations prior to use.
2. Referenced Documents
2.1 ASTM Standards:
E8 Test Methods for Tension Testing of Metallic Materials
E29 Practice For Using Significant Digits in Test Data to Determine Conformance with Specifications
E76 Test Methods for Chemical Analysis of Nickel-Copper Alloys
3. Terminology
3.1 Definitions of Terms Specific to This Standard:
3.1.1 average diameter—average of the maximum and minimum outside diameters, as determined at any one cross-section of
the pipe or tube.
3.1.2 pipe—tube conforming to the particular dimensions commercially known as pipe sizes, see Table X2.1.
3.1.3 seamless pipe or tube—pipe or tube produced with a continuous periphery in all stages of the operations.
3.1.4 tube—hollow product of round or any other cross-section having a continuous periphery.
4. Ordering Information
4.1 Orders for material to this specification shall include information with respect to the following:
4.1.1 Alloy name or UNS number.
4.1.2 ASTM designation and year of issue.
4.1.3 Condition (see Appendix X3).
4.1.4 Finish (see Appendix X3).
4.1.5 Dimensions:
This specification is under the jurisdiction of ASTM Committee B-2 B02 on Nonferrous Metals and Alloys and is the direct responsibility of Subcommittee B02.07 on
Refined Nickel and Cobalt, and Alloys Containing Nickel or Cobalt or Both as Principal Constituents.
Current edition approved Feb. 15, 1993. Published April 1993. Originally published as B 165–41T. Last previous edition B 165–87. on Refined Nickel and Cobalt and
Their Alloys.
Current edition approved Nov. 1, 2003. Published November 2003. Originally approved in 1941. Last previous edition approved in 1993 as B 165 – 93.
* New designation established in accordance with ASTM Practice E 527 and SAE J1086, Recommended Practice for Numbering Metals and Alloys (UNS).
For ASME Boiler and Pressure Vessel Code applications, see related Specification SB-165 in Section II of that code.
For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
, Vol 03.01.volume information, refer to the standard’s Document Summary page on the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
´1
B 165 – 93 (2003)
TABLE 1 Mechanical Properties of Pipe and Tube
Yield Strength, Elongation in
Tensile Strength, min. (0.2% 2 in. or 50 mm
Condition and Size
min, psi (MPa) offset), min, (or 4 D),
psi (MPa) min, %
Annealed:
5 in. (127 mm) outside
diameter and under 70 000 (480) 28 000 (195) 35
Over 5 in. (127 mm) outside
diameter 70 000 (480) 25 000 (170) 35
Stress-Relieved:
All sizes 85 000 (585) 55 000 (380) 15
4.1.5.1 Tube—Specify outside diameter and nominal or minimum wall.
4.1.5.2 Pipe—Specify standard pipe size and schedule.
4.1.5.3 Length—Cut to length or random.
4.1.6 Quantity—Feet or number of pieces.
4.1.7 Hydrostatic Pressure Requirements —Specify test pressure if other than required by 12.3.1.
4.1.8 Certification— State if certification or a report of test results is required (Section 15).
4.1.9 Samples for Product (Check) Analysis—State whether samples for product (check) analysis should be furnished (see 5.2).
4.1.10 Purchaser Inspection—If purchaser wishes to witness tests or inspection of material at place of manufacture, the
purchase order must so state indicating which tests or inspections are to be witnessed (Section 13).
4.1.11 Small-Diameter and Light-Wall Tube (Converter Sizes)—See Appendix X1.
5. Chemical Composition
5.1 The material shall conform to the composition limits specified in Table 2.
5.2 If a product (check) analysis is performed by the purchaser, the material shall conform to the product (check) analysis
variations in Table 2.
6. Mechanical and Other Requirements
6.1 Tension Test— The material shall conform to the tensile properties specified in Table 1.
6.1.1 Tensilepropertiesformaterialspecifiedassmall-diameterandlight-walltube(convertersizes)shallbeinaccordancewith
Table X1.1
6.2 Hydrostatic Test— If any pipe or tube shows leaks during hydrostatic testing, it shall be rejected.
7. Dimensions and Permissible Variations
7.1 Diameter and Wall Thickness —The permissible variations in the outside diameter and wall thickness shall conform to the
permissible variations prescribed in Table 3.
7.2 Length—When material is ordered cut-to-length, the length shall conform to the permissible variations prescribed in Table
4.
7.3 Straightness— material shall be reasonably straight and free of bends and kinks.
7.4 Ends—Ends shall be plain cut and deburred.
7.5 Permissible variations for material specified as small-diameter and light-wall tube (converter size) shall conform to the
permissible variations prescribed in Table X1.2.
TABLE 2 Chemical Requirements
Product (Check) Analysis
Variations, under min or
Element Composition Limits, %
over max, of the Specified
Limit of Element
A
Ni 63.0 min 0.45
Cu 28.0 min 0.15
34.0 max 0.20
Fe 2.5 max 0.05
Mn 2.0 max 0.04
C 0.3 max 0.02
Si 0.5 max 0.03
S 0.024 max 0.005
A
Element shall be determined arithmetically by difference.
´1
B 165 – 93 (2003)
A,B
TABLE 3 Permissible Variations for Outside Diameter and Wall Thickness of Seamless Cold Worked Pipe and Tube
Permissible Variations
% of Thickness of Specified
% of Thickness of Specified
Minimum Wall
Nominal Outside diameter, in. (mm) Outside Diameter, in. (mm)
Nominal Wall
+− + − + −
Over 0.400 (10) to ⁄8 (16), excl 0.005(0.13) 0.005(0.13) 15.0 15.0 30 0
5 1
⁄8 (16) to 1 ⁄2 (38), incl 0.0075(0.19) 0.0075(0.19) 10.0 10.0 22 0
Over 1 ⁄2 (38) to 3 (76), incl 0.010(0.25) 0.010(0.25) 10.0 10.0 22 0
Over 3 (76) to 4 ⁄2 (114), incl 0.015(0.38) 0.015(0.38) 10.0 10.0 22 0
Over 4 ⁄2 (114) to 6 (152), incl 0.020(0.51) 0.020(0.51) 12.5 12.5 28 0
Over 6 (152) to 6 ⁄8 (168), incl 0.025(0.64) 0.025(0.64) 12.5 12.5 28 0
5 5
Over 6 ⁄8 (168) to 8 ⁄8 (219), incl 0.031(0.79) 0.031(0.79) 12.5 12.5 28 0
A
Ovality—The permissible variations in this table apply to individual measurements, including out-of-roundness (ovality) except for the following:
Forpipeandtubehavinganominalwallthicknessof3 %orlessofthenominaloutsidediameter,themeanoutsidediametershallconformtothepermissiblevariations
of this table and individual measurements (including ovality) shall conform to the plus and minus values of the table, with the values increased by 0.5 % of the nominal
outside diameter.
For pipe and tube over 4 ⁄2 in. (114 mm) in outside diameter with a nominal wall thickness greater than 3 % of the nominal outside diameter, the mean outside diameter
shall conform to the permissible variations of this table and individual measurements shall not exceed twice the permissible variations of the table.
B
Eccentricity—The permissible variations in this table apply to individual measurements including eccentricity.
A
TABLE 4 Permissible Variations in Length
Cut Length, in. (mm)
Outside Diameter, in. (mm)
Over Under
Under 2 (50.8) ⁄8 (3.2) 0
2 (50.8) and over ⁄16 (4.8) 0
A
These permissible variations in length apply to pipe or tube in straight lengths.
They apply to cut lengths up to and including 24 ft (7.3 m). For lengths over 24 ft,
an additional over-tolerance of ⁄8 in. (3.2 mm) for each 10 ft (3.0 m) or fraction
thereof shall be permissible up to a maximum additional over-tolerance of ⁄2 in.
(12.7 mm).
8. Workmanship, Finish and Appearance
8.1 The material shall be uniform in quality and temper, smooth, commercially straight, and free of injurious imperfections.
9. Sampling
9.1 Lot Definition:
9.1.1 A lot for chemical analysis shall consist of one heat.
9.1.2 Alot for all other testing shall consist of all material from the same heat, nominal size (excepting length), and condition.
9.1.2.1 Where material cannot be identified by heat, a lot shall consist of not more than 500 lb (227 kg) of material in the same
condition and nominal size (excepting length).
9.2 Test Material Selection:
9.2.1 Chemical Analysis—Representative samples from each lot shall be taken during pouring or subsequent processing.
9.2.1.1 Product (Check) Analysis shall be wholly the responsibility of the purchaser.
9.2.2 Mechanical and other Properties —Samples of the material to provide test specimens for mechanical and other properties
shall be taken from such locations in each lot as to be representative of that lot. Test specimens shall be taken from material in
the final condition.
10. Number of Tests
10.1 Chemical Analysis—One test per lot.
10.2 Tension—One test per lot.
10.3 Hydrostatic— Each piece in each lot.
11. Specimen Preparation:
11.1 Room Temperature Tensile Specimen —Material shall be tested in the direction of fabrication. Whenever possible, all pipe
and tube shall be tested in full tubular size. When testing in full tubular size is not possible, longitudinal strip specimens, or the
largest possible round specimen, shall be used. In the event of disagreement when full tubular testing is not possible, a longitudinal
strip specimen with reduced gauge length as contained in Test Methods E 8E 8 shall be used.
12. Test Methods
12.1 Chemical Composition—In case of disagreement, the chemical composition shall be determined in accordance with Test
Methods E 76E 76.
12.2 Tension Test— Tension testing shall be conducted in accordance with Test Methods E 8E 8.
´1
B 165 – 93 (2003)
12.3 Hydrostatic Test— Each pipe or tube with an outside diameter ⁄8 in. (3 mm) and larger and with wall thickness of 0.015
in. (0.38 mm) and over shall be tested by the manufacturer to an internal hydrostatic pressure of 1000 psi (6.9 MPa) provided that
the fiber stress calculated in accordance with the following equation does not exceed the allowable fiber stress, S, indicated below:
P 5 2St/D
where:
P = hydrostatic test pressure, psi (or MPa)
S = allowable fiber stress, for material in the condition (temper) furnished as follows:
Annealed:
5 in. (127 mm) outside diameter 17 500 psi
and under (120 MPa)
Over 5 in. (127 mm) outside diameter 16 700 psi
(115 MPa)
Stress-relieved:
All sizes 21 200 psi
(145 MPa)
t = minimum wall thickness, in. (or mm), equal to the specified nominal wall minus the permissible minus wall tolerance, or
the specified minimum wall thickness, and,
D = outside diameter of the pipe or tube, in. (or mm).
12.3.1 When so agreed upon between the manufacturer and purchaser, pipe or tube may be tested to 1 ⁄2 times the allowable
fiber stress given above.
12.4 Rounding Method—For purposes of determining compliance with the specified limits for requirements of the properties
listed in the following table, an observed value, or a calculated value, shall be rounded as indicated below, in accordance with the
rounding method of Practice E 29E 29:
Rounded Unit for Observed
Test
or Calculated Value
Chemical composition and toler- nearest unit in the last right-hand place of fig-
ances (when expressed in deci- ures of the specified limit. If two choices are
mals) possible, as when the digits dropped are ex-
actlya5ora5followed only by zeros,
choose the one ending in an even digit with
zero defined as an even digit.
Tensile strength, yield strength nearest 1000 psi (6.9 MPa)
Elongation nearest 1 %
13. Inspection
13.1 Inspection of the material shall be agreed upon between the purchaser and the supplier as part of the purchase contract.
14. Rejection and Rehearing
14.1 Material that fails to conform to the requirements of this specification may be rejected. Rejection should be reported to the
producer or supplier promptly and in writing. In case of dissatisfaction with the results of the test, the producer or supplier may
make claim for a rehearing.
15. Certification
15.1 When specified in the purchase order or contract, a manufacturer’s certification shall be furnished to the purchaser stating
that material has been manufactured, tested, and inspected in accordance with this specification, and that the test results on
representativesamplesmeetspecificationrequirements.Whenspecifiedinthepurchaseorderorcontract,areportofthetestresults
shall be furnished.
16. Product Marking
16.1 Thefollowinginformationshallbemarkedonthematerialorincludedonthepackage,oronalabelortagattachedthereto:
The name of the material or UNS number, heat number, condition (temper), this specification number, the size, gross, tare and net
weight, consignor and consignee address, contract or order number, or such other information as may be defined in the contract
or order.
17. Keywords
17.1 seamless pipe; seamless tube; N04400
SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements shall apply only when specified by the purchaser in the
inquiry, contract, or order, for agencies of the U. S. Government.
´1
B 165 – 93 (2003)
S1. Referenced Documents
S1.1 The following documents of th
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