ASTM C1410-14
(Specification)Standard Specification for Cellular Melamine Thermal and Sound-Absorbing Insulation
Standard Specification for Cellular Melamine Thermal and Sound-Absorbing Insulation
ABSTRACT
This specification covers cellular melamine thermal and sound-absorbing insulation for use in industrial environments operating within the specified temperature range. Some applications of the thermal insulation materials covered by this standard are subject to building codes for fire performance. A vapor retarder is required when the insulation materials are used for cold surface applications where water vapor condense and may cause a decrease in thermal performance. Open-cell melamine foam is produced when a pentane blowing agent is used to foam a melamine-aldehyde precondensate. Melamine thermal insulation is furnished in three types according to shape and two grades according to facing. The typical facing materials are aluminum foil, aluminized mylar, polyvinylchloride, and polyvinylfluoride. All materials should conform to the required values of oxygen index, specific optical smoke density, surface burning characteristics, density, tensile strength, percent elongation, indentation force deflection, and thermal conductivity.
SCOPE
1.1 This specification covers the type, physical properties, and dimensions of open-cell melamine foam intended for use as thermal and sound-absorbing insulation for temperatures from −40 to +350°F (−40 to +177°C) in industrial environments.
1.2 Some uses of thermal insulation materials covered by this specification are governed by building codes that address fire performance.
1.3 The use of an appropriate vapor retarder is required on cold surface applications where water vapor condense and cause a decrease in thermal performance. Refer to Practice C755 for selection of vapor retarders. Facings shall be agreed upon between the purchaser and the manufacturer or supplier.
1.4 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
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Designation:C1410 −14
Standard Specification for
Cellular Melamine Thermal and Sound-Absorbing Insulation
This standard is issued under the fixed designation C1410; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope C177Test Method for Steady-State Heat Flux Measure-
ments and Thermal Transmission Properties by Means of
1.1 This specification covers the type, physical properties,
the Guarded-Hot-Plate Apparatus
and dimensions of open-cell melamine foam intended for use
C335Test Method for Steady-State HeatTransfer Properties
as thermal and sound-absorbing insulation for temperatures
of Pipe Insulation
from −40 to +350°F (−40 to +177°C) in industrial environ-
C356Test Method for Linear Shrinkage of Preformed High-
ments.
Temperature Thermal Insulation Subjected to Soaking
1.2 Some uses of thermal insulation materials covered by
Heat
this specification are governed by building codes that address
C390Practice for Sampling and Acceptance of Thermal
fire performance.
Insulation Lots
1.3 The use of an appropriate vapor retarder is required on
C423TestMethodforSoundAbsorptionandSoundAbsorp-
cold surface applications where water vapor condense and
tion Coefficients by the Reverberation Room Method
cause a decrease in thermal performance. Refer to Practice
C518Test Method for Steady-State Thermal Transmission
C755 for selection of vapor retarders. Facings shall be agreed
Properties by Means of the Heat Flow Meter Apparatus
upon between the purchaser and the manufacturer or supplier.
C585Practice for Inner and Outer Diameters of Thermal
Insulation for Nominal Sizes of Pipe and Tubing
1.4 Thevaluesstatedininch-poundunitsaretoberegarded
C755Practice for Selection of Water Vapor Retarders for
as standard. The values given in parentheses are mathematical
Thermal Insulation
conversions to SI units that are provided for information only
C1045Practice for Calculating Thermal Transmission Prop-
and are not considered standard.
erties Under Steady-State Conditions
1.5 This standard does not purport to address all of the
C1104/C1104MTest Method for Determining the Water
safety concerns, if any, associated with its use. It is the
Vapor Sorption of Unfaced Mineral Fiber Insulation
responsibility of the user of this standard to establish appro-
C1363Test Method for Thermal Performance of Building
priate safety and health practices and determine the applica-
Materials and Envelope Assemblies by Means of a Hot
bility of regulatory limitations prior to use.
Box Apparatus
2. Referenced Documents
D2863Test Method for Measuring the Minimum Oxygen
2.1 ASTM Standards: Concentration to Support Candle-Like Combustion of
Plastics (Oxygen Index)
C168Terminology Relating to Thermal Insulation
D3574Test Methods for Flexible Cellular Materials—Slab,
Bonded, and Molded Urethane Foams
This specification is under the jurisdiction of ASTM Committee C16 on
Thermal Insulation and is the direct responsibility of Subcommittee C16.22 on
E84Test Method for Surface Burning Characteristics of
Organic and Nonhomogeneous Inorganic Thermal Insulations.
Building Materials
Current edition approved Sept. 1, 2014. Published November 2014. Originally
E176Terminology of Fire Standards
approved in 1998. Last previous edition approved in 2013 as C1410–13. DOI:
10.1520/C1410-14.
E662Test Method for Specific Optical Density of Smoke
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Generated by Solid Materials
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
E795Practices for Mounting Test Specimens During Sound
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. Absorption Tests
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
C1410−14
TABLE 1 Common Dimensions TABLE 2 Insulation Tolerances
Type I Type II Type Type I Type II
Width, in. (mm) 12 to 50 (305 to 1270) N/A Width, in. (mm) ± ⁄4 (6.4) N/A
1 1
Length, in. (mm) 48 to 100 (1219 to 2540) 36 or 48 (914 or 1219) Length, in. (mm) ± ⁄4 (6.4) ± ⁄8 (3.2) −0
1 1 1 1
Thickness, in. (mm) ⁄4 to 20 (6.4 to 508) ⁄2 to 5 (12.7 to 127) Thickness, in. (mm) ± ⁄8 (3.2) or 2 % whichever ± ⁄8 (3.2) –0 or 2 %
is smaller whichever is smaller
E2231Practice for Specimen Preparation and Mounting of
Pipe and Duct Insulation Materials to Assess Surface
5.1.8 Thermal conductivity at mean temperature of flat
Burning Characteristics
stock.
2.2 Boeing Standards:
5.1.9 Manufacturers name, address, and telephone number.
Boeing Specification Support Standard 72396
5.1.10 Jacket facing type.
2.3 International Maritime Organization:
6. Materials and Manufacture
Resolution MSC.41(64) Interim Standard for Measuring
Smoke and Toxic Products of CombustionInterim Stan-
6.1 Typically a hydrocarbon blowing agent is used to foam
dard for Measuring Smoke and Toxic Products of Com-
melamine formaldehyde resins. The result is an open-cell
bustion
melamine foam. The blowing agent is drawn off in the
manufacturing process and is not residual in the foam.
3. Terminology
6.2 Facing materials incorporated into the design of pipe
3.1 Definitions—Termsusedinthisspecificationaredefined
insulation or flat slab shall be agreed upon between the
in Terminology C168 and also in Terminology E176 as
purchaser and the manufacturer or seller. Typical materials are
appropriate
as follows:
3.2 Definitions of Terms Specific to This Standard:
6.2.1 Aluminum Foil—Aluminum foil laminated to a sup-
3.2.1 melamine foam—alow-density,flexiblecellular,open-
porting membrane.
cell foam made from the polymerization and foaming of
6.2.2 Aluminized Mylar—Aluminized mylar film laminated
melamine-formaldehyde resins.
to a supporting membrane.
3.2.2 flexible cellular—acellularorganicpolymericmaterial
6.2.3 Polyvinylchloride—Polyvinylchloride either plain or
that will not rupture within 60 s when a specimen 8 by 1 by 1 reinforced with polyester.
in. (200 by 25 by 25 mm) is bent around a 1-in. (25-mm)
6.2.4 Polyvinylfluoride—Polyvinylfluoride reinforced with
diametermandrelatauniformrateofonelapin5sintheform fiberglass and rubber.
ofahelixatatemperaturebetween65and85°F(18and29°C).
7. Physical Properties
4. Classification
7.1 Melaminethermalinsulationshallconformtothephysi-
4.1 Melamine thermal insulation are furnished in the fol-
cal requirements in Table 3, which shall constitute acceptance
lowing types and grades:
or rejection values for this specification when tested by test
4.1.1 Type I—Flat slab:
methods specified in Section 14.
4.1.1.1 Grade 1—Regular (core foam with no facing).
NOTE 1—Data in Table 3 is for unfaced products; facings affect the
4.1.1.2 Grade 2—Faced foam.
properties listed.
4.1.2 Type II—Pipe and tubing insulation:
NOTE 2—Melamine foams are hydrophilic and will absorb water or
4.1.2.1 Grade 1—Regular (core foam with no facing). moisture.Anysystemexposedtowater,moisture,highhumidityorthatis
used on cold installations must be protected by a vapor retarder or
4.1.2.2 Grade 2—Faced foam.
moisture retarder system.
4.1.3 Type III—Special shapes.
7.2 The sound-absorption results for unfaced melamine
4.1.4 Special Facings.
foam shall conform to the performance requirements in Table
5. Ordering Information
4 of this specification.
5.1 Purchase orders for melamine thermal insulation shall
7.3 Do not use values stated in Tables 3 and 4 as design
specify any or all of the following:
values. It is the buyer’s responsibility to specify design
5.1.1 Title, number, and year of this specification.
requirements and obtain supporting documentation from the
5.1.2 Type and grade designation (see 4.1).
material supplier.
5.1.3 Length, width and thickness required (see Table 1).
5.1.4 Tolerance, if other than specified (see Table 2). 8. Inspection Requirements
5.1.5 Quantity of material.
8.1 The physical requirements for density and thermal
5.1.6 Special packaging or marking, when required.
conductivity at 75°F mean temperature (unless otherwise
5.1.7 Special requirements for inspection and for testing.
agreed upon between the purchaser and the supplier) as listed
in Table 3 are defined as inspection requirements (refer to
The Boeing Company, Boeing Technology Services, Seattle, WA, http:// Practice C390).
www.boeing.com.
8.2 All dimensional requirements, as described in Tables 1
International Maritime Organization, 4 Albert Embankment, London, United
Kingdom, http://www.imo.org. and 2, are defined as inspection requirements.
C1410−14
TABLE 3 Physical Properties
11. Workmanship and Appearance
Property Requirement
11.1 Since several requirements for this material are not
Oxygen index, minimum % oxygen 33
easilydefinedbyanumericalvaluebutaffecttheworkmanship
Specific optical smoke density, max, Dm:
Flaming mode 86
of the finished job, the insulation sh
...
This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: C1410 − 13 C1410 − 14
Standard Specification for
Cellular Melamine Thermal and Sound-Absorbing Insulation
This standard is issued under the fixed designation C1410; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This specification covers the type, physical properties, and dimensions of open-cell melamine foam intended for use as
thermal and sound-absorbing insulation for temperatures from −40 to +350°F (−40 to +177°C) in industrial environments.
1.2 Some uses of thermal insulation materials covered by this specification are governed by building codes that address fire
performance.
1.3 The use of an appropriate vapor retarder is required on cold surface applications where water vapor condense and cause a
decrease in thermal performance. Refer to Practice C755 for selection of vapor retarders. Facings shall be agreed upon between
the purchaser and the manufacturer or supplier.
1.4 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical
conversions to SI units that are provided for information only and are not considered standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use.
2. Referenced Documents
2.1 ASTM Standards:
C168 Terminology Relating to Thermal Insulation
C177 Test Method for Steady-State Heat Flux Measurements and Thermal Transmission Properties by Means of the
Guarded-Hot-Plate Apparatus
C335 Test Method for Steady-State Heat Transfer Properties of Pipe Insulation
C356 Test Method for Linear Shrinkage of Preformed High-Temperature Thermal Insulation Subjected to Soaking Heat
C390 Practice for Sampling and Acceptance of Thermal Insulation Lots
C423 Test Method for Sound Absorption and Sound Absorption Coefficients by the Reverberation Room Method
C518 Test Method for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus
C585 Practice for Inner and Outer Diameters of Thermal Insulation for Nominal Sizes of Pipe and Tubing
C755 Practice for Selection of Water Vapor Retarders for Thermal Insulation
C1045 Practice for Calculating Thermal Transmission Properties Under Steady-State Conditions
C1104/C1104M Test Method for Determining the Water Vapor Sorption of Unfaced Mineral Fiber Insulation
C1363 Test Method for Thermal Performance of Building Materials and Envelope Assemblies by Means of a Hot Box Apparatus
D2863 Test Method for Measuring the Minimum Oxygen Concentration to Support Candle-Like Combustion of Plastics
(Oxygen Index)
D3574 Test Methods for Flexible Cellular Materials—Slab, Bonded, and Molded Urethane Foams
E84 Test Method for Surface Burning Characteristics of Building Materials
E176 Terminology of Fire Standards
E662 Test Method for Specific Optical Density of Smoke Generated by Solid Materials
E795 Practices for Mounting Test Specimens During Sound Absorption Tests
This specification is under the jurisdiction of ASTM Committee C16 on Thermal Insulation and is the direct responsibility of Subcommittee C16.22 on Organic and
Nonhomogeneous Inorganic Thermal Insulations.
Current edition approved May 15, 2013Sept. 1, 2014. Published May 2013November 2014. Originally approved in 1998. Last previous edition approved in 20122013 as
C1410–12.–13. DOI: 10.1520/C1410-13.10.1520/C1410-14.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
C1410 − 14
TABLE 1 Common Dimensions
Type I Type II
Width, in. (mm) 12 to 50 (305 to 1270) N/A
Length, in. (mm) 48 to 100 (1219 to 2540) 36 or 48 (914 or 1219)
1 1
Thickness, in. (mm) ⁄4 to 20 (6.4 to 508) ⁄2 to 5 (12.7 to 127)
E2231 Practice for Specimen Preparation and Mounting of Pipe and Duct Insulation Materials to Assess Surface Burning
Characteristics
2.2 Boeing Standards:
Boeing Specification Support Standard 72396
2.3 International Maritime Organization:
Resolution MSC.41(64) Interim Standard for Measuring Smoke and Toxic Products of Combustion Interim Standard for
Measuring Smoke and Toxic Products of Combustion
3. Terminology
3.1 Definitions—Terms used in this specification are defined in Terminology C168 and also in Terminology E176 as appropriate
3.2 Definitions of Terms Specific to This Standard:
3.2.1 melamine foam—a low-density, flexible cellular, open-cell foam made from the polymerization and foaming of
melamine-formaldehyde resins.
3.2.2 flexible cellular—a cellular organic polymeric material that will not rupture within 60 s when a specimen 8 by 1 by 1 in.
(200 by 25 by 25 mm) is bent around a 1-in. (25-mm) diameter mandrel at a uniform rate of one lap in 5 s in the form of a helix
at a temperature between 65 and 85°F (18 and 29°C).
4. Classification
4.1 Melamine thermal insulation are furnished in the following types and grades:
4.1.1 Type I—Flat slab:
4.1.1.1 Grade 1—Regular (core foam with no facing).
4.1.1.2 Grade 2—Faced foam.
4.1.2 Type II—Pipe and tubing insulation:
4.1.2.1 Grade 1—Regular (core foam with no facing).
4.1.2.2 Grade 2—Faced foam.
4.1.3 Type III—Special shapes.
4.1.4 Special Facings.
5. Ordering Information
5.1 Purchase orders for melamine thermal insulation shall specify any or all of the following:
5.1.1 Title, number, and year of this specification.
5.1.2 Type and grade designation (see 4.1).
5.1.3 Length, width and thickness required (see Table 1).
5.1.4 Tolerance, if other than specified (see Table 2).
5.1.5 Quantity of material.
5.1.6 Special packaging or marking, when required.
5.1.7 Special requirements for inspection and for testing.
5.1.8 Thermal conductivity at mean temperature of flat stock.
5.1.9 Manufacturers name, address, and telephone number.
5.1.10 Jacket facing type.
6. Materials and Manufacture
6.1 Typically a hydrocarbon blowing agent is used to foam melamine formaldehyde resins. The result is an open-cell melamine
foam. The blowing agent is drawn off in the manufacturing process and is not residual in the foam.
6.2 Facing materials incorporated into the design of pipe insulation or flat slab shall be agreed upon between the purchaser and
the manufacturer or seller. Typical materials are as follows:
6.2.1 Aluminum Foil—Aluminum foil laminated to a supporting membrane.
6.2.2 Aluminized Mylar—Aluminized mylar film laminated to a supporting membrane.
The Boeing Company, Boeing Technology Services, Seattle, WA, http://www.boeing.com.
International Maritime Organization, 4 Albert Embankment, London, United Kingdom, http://www.imo.org.
C1410 − 14
TABLE 2 Insulation Tolerances
Type Type I Type II
Width, in. (mm) ± ⁄4 (6.4) N/A
1 1
Length, in. (mm) ± ⁄4 (6.4) ± ⁄8 (3.2) −0
1 1
Thickness, in. (mm) ± ⁄8 (3.2) or 2 % whichever ± ⁄8 (3.2) –0 or 2 %
is smaller whichever is smaller
6.2.3 Polyvinylchloride—Polyvinylchloride either plain or reinforced with polyester.
6.2.4 Polyvinylfluoride—Polyvinylfluoride reinforced with fiberglass and rubber.
7. Physical Properties
7.1 Melamine thermal insulation shall conform to the physical requirements in Table 3, which shall constitute acceptance or
rejection values for this specification when tested by test methods specified in Section 14.
NOTE 1—Data in Table 3 is for unfaced products; facings affect the properties listed.
NOTE 2—Melamine foams are hydrophilic and will absorb water or moisture. Any system exposed to water, moisture, high humidity or that is used
on cold installations must be protected by a vapor retarder or moisture retarder system.
7.2 The sound-absorption results for unfaced melamine foam shall conform to the performance requirements in Table 4 of this
specification.
7.3 Do not use values stated in Tables 3 and 4 as design values. It is the buyer’s responsibility to specify design requirements
and obtain supporting documentation from the material supplier.
8. Inspection Requirements
8.1 The physical requirements for density and thermal conductivity at 75°F mean temperature (unless otherwise agreed upon
between the purchaser and the supplier) as listed in Table 3 are defined as inspection requirements (refer to Practice C390).
8.2 All dimensional requirements, as described in Tables 1 and 2, are defined as inspection requirements.
8.3 All workmanship and appearance requirements, as described in Section 11, are defined as inspection requirements.
9. Qualification Requirements
9.1 All physical requirements listed in Tables 3 and 4 that are not considered inspection requirements are defined as qualification
requirements (refer to Practice C390).
9.2 For the purpose of
...
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