Standard Test Method for Evaluating Thermal EMF Properties of Base-Metal Thermocouple Connectors

SIGNIFICANCE AND USE
A thermocouple connector, exposed to a temperature difference, contributes to the output of a thermocouple circuit. The output uncertainty allocated to the connector depends on the connector design and temperature gradient.
Connector performance can be classified based on the results of this method and used as part of a component specification.
The method can be used as an engineering tool for evaluating different connector designs tested under similar thermal conditions.
SCOPE
1.1 This standard describes a thermal emf test method for base-metal thermocouple connectors including Types E, J, K, N and T. Standard connectors such as found in Specifications E1129/E1129M and E1684 as well as non-standard connector configurations and connector components can be evaluated using this method.
1.2 The measured emf is reported as an equivalent temperature deviation or error relative to a reference thermocouple of the same type. This method can be used to verify deviations introduced by the connector greater than or equal to 1°C.
1.3 The connector is tested with thermocouple contacts axially aligned with a temperature gradient using a specified thermal boundary condition. The actual temperature difference developed across the connector and corresponding error will depend on the connector design.
1.4 Connector contacts are often fabricated from raw materials having temperature-emf relationships in accordance with Specification E230. However, verifying Specification E230 tolerances is not within the scope of this method.
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

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Historical
Publication Date
30-Apr-2011
Technical Committee
Current Stage
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ASTM E2820-11 - Standard Test Method for Evaluating Thermal EMF Properties of Base-Metal Thermocouple Connectors
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: E2820 − 11
StandardTest Method for
Evaluating Thermal EMF Properties of Base-Metal
Thermocouple Connectors
This standard is issued under the fixed designation E2820; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope E220 Test Method for Calibration of Thermocouples By
Comparison Techniques
1.1 This standard describes a thermal emf test method for
E230 Specification and Temperature-Electromotive Force
base-metal thermocouple connectors including Types E, J, K,
(EMF) Tables for Standardized Thermocouples
N and T. Standard connectors such as found in Specifications
E344 Terminology Relating to Thermometry and Hydrom-
E1129/E1129M and E1684 as well as non-standard connector
etry
configurations and connector components can be evaluated
E563 Practice for Preparation and Use of an Ice-Point Bath
using this method.
as a Reference Temperature
1.2 The measured emf is reported as an equivalent tempera-
E1129/E1129M Specification for Thermocouple Connectors
ture deviation or error relative to a reference thermocouple of
E1684 Specification for Miniature Thermocouple Connec-
the same type. This method can be used to verify deviations
tors
introduced by the connector greater than or equal to 1°C.
E2488 Guide for the Preparation and Evaluation of Liquid
1.3 The connector is tested with thermocouple contacts Baths Used for Temperature Calibration by Comparison
axially aligned with a temperature gradient using a specified
3. Terminology
thermal boundary condition. The actual temperature difference
3.1 Definitions—The definitions given inTerminology E344
developed across the connector and corresponding error will
apply to the terms used in this standard.
depend on the connector design.
4. Summary of Test Method
1.4 Connector contacts are often fabricated from raw mate-
rials having temperature-emf relationships in accordance with
4.1 The connector is tested as part of a thermocouple circuit
Specification E230. However, verifying Specification E230
and compared to a reference thermocouple of the same type
tolerances is not within the scope of this method.
and material lot.
1.5 The values stated in SI units are to be regarded as
4.2 Measurements are made while the connector is sub-
standard. No other units of measurement are included in this
jected to a temperature gradient established by a specified
standard.
boundary condition.
1.6 This standard does not purport to address all of the
4.3 Performance is evaluated at a fixed position within a
safety concerns, if any, associated with its use. It is the
dry-well furnace or stirred liquid bath (Method 1 or 2A
responsibility of the user of this standard to establish appro-
respectively) or variable position within a stirred liquid bath
priate safety and health practices and determine the applica-
(Method 2B). The latter method can be used to survey the
bility of regulatory limitations prior to use.
connectortoidentifyapositionwithinthethermalgradientthat
produces a maximum output deviation.
2. Referenced Documents
4.4 Results are interpreted relative to the properties of the
2.1 ASTM Standards:
reference thermocouple.
5. Significance and Use
This test method is under the jurisdiction of ASTM Committee E20 on 5.1 A thermocouple connector, exposed to a temperature
Temperature Measurement and is the direct responsibility of Subcommittee E20.04
difference, contributes to the output of a thermocouple circuit.
on Thermocouples.
The output uncertainty allocated to the connector depends on
Current edition approved May 1, 2011. Published June 2011 DOI: 10.1520/
the connector design and temperature gradient.
E2820–11.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
5.2 Connector performance can be classified based on the
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
results of this method and used as part of a component
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. specification.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
E2820 − 11
5.3 The method can be used as an engineering tool for 7.1 Review the Material Safety Data Sheet (MSDS) before
evaluating different connector designs tested under similar using a fluid in a temperature-controlled bath. Temperature
thermal conditions.
limits, flammability, vapor pressure, toxicity and chemical
stability are important factors in determining a suitable fluid.
6. Apparatus
6.1 The apparatus includes a temperature source, thermo-
8. Preparation of Apparatus
couple readout device or voltmeter and ice-bath as shown in
8.1 The apparatus requires a dual thermocouple circuit with
Fig.1andFig.2.Anice-bathisneededonlyifthereadoutdoes
a common measuring junction. The circuit shall be fabricated
not provide cold junction compensation.
from the same spool of wire. Except for the connector under
6.2 The thermocouple readout device or voltmeter shall
test, the length of wire shall be continuous without splices or
have two or more channels and have equivalent temperature
other connections between the measuring junction and the
resolution of at least 0.1°C. The difference between channels
readout device.
shall not exceed the equivalent of 0.1°C when supplied with
the same voltage input.
8.2 The thermocouple wire shall carry the same letter
designation (for example, Type K) as the connector under test.
6.3 The temperature source heats the measuring junctions
The wire shall conform to the special tolerance in Specification
and produces a temperature gradient across the connector. The
E230 over the range of 0°C to the maximum specified
source is either a dry-well furnace or stirred liquid bath
connector test temperature. The wire size shall be 24 gage (0.5
depending on the specified method.
mm) unless specified otherwise.
6.3.1 Method 1—a temperature controlled dry-well furnace
with an immersion depth of at least 100 mm and the capability
8.3 The test connector shall be installed approximately 70
of maintaining the specified test temperature within 1°C.
mm from the measuring junction. When testing in a dry-well
6.3.2 Method 2—atemperaturecontrolledstirredliquidbath
furnace per Method 1, a thermally and electrically insulating
ofnon-conductivefluidwithanimmersiondepthofatleast150
gasket shall be used to seal the furnace entrance, accentuating
mmandthecapabilityofmaintainingthespecifiedtemperature
the temperature gradient across the connector. Placing the
within 1°C. Comparison calibration baths as described in
gasket between the plug and jack is generally the easiest way
Guide E2488 are suitable for this test.
to control the position of the connector within the temperature
7. Hazards gradient (Fig. 3–a).
FIG. 1 Test Schematic Using a Readout Device with Cold Junction Compensation, Providing Temperature Indications of the Test Ther-
mocouple T and Reference Thermocouple T
test ref
E2820 − 11
FIG. 2 Test Schematic Using a Voltmeter and Reference Junctions at 0°C
8.4 When testing per Method 2 in a liquid bath, the 9. Procedure
connector and a portion of the thermocouple shall be attached
9.1 Set up the temperature source for the specified test
to an insulating rod to support the sample during the test (Fig.
condition (Table 1).
3–b).
9.2 Conn
...

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