Standard Practice for Aerospace Cleanrooms and Associated Controlled Environments-Cleanroom Operations

ABSTRACT
This practice specifies the basic requirements, procedures, and practices for operating aerospace cleanrooms and controlled environments and the precautions associated with the facility and equipment used. This practice covers the requirements for operational systems, appropriate cleanroom clothing, authorized work personnel, stationary equipments, materials and mobile equipments, proper cleanroom operations, correct cleaning methods, and critical surfaces.
SCOPE
1.1 This practice specifies basic requirements, procedures, and practices for operating aerospace cleanrooms and controlled environments and precautions associated with the facility and equipment used.  
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

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Publication Date
31-Mar-2010
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ASTM E2352-04(2010) - Standard Practice for Aerospace Cleanrooms and Associated Controlled Environments-Cleanroom Operations
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: E2352 − 04 (Reapproved 2010)
Standard Practice for
Aerospace Cleanrooms and Associated Controlled
Environments—Cleanroom Operations
This standard is issued under the fixed designation E2352; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope E1731 Test Method for Gravimetric Determination of Non-
volatile Residue from Cleanroom Gloves
1.1 This practice specifies basic requirements, procedures,
E2042 Practice for Cleaning and Maintaining Controlled
and practices for operating aerospace cleanrooms and con-
Areas and Clean Rooms
trolled environments and precautions associated with the
E2088 Practice for Selecting, Preparing, Exposing, andAna-
facility and equipment used.
lyzing Witness Surfaces for Measuring Particle Deposi-
1.2 This standard does not purport to address all of the
tion in Cleanrooms and Associated Controlled Environ-
safety concerns, if any, associated with its use. It is the
ments
responsibility of the user of this standard to establish appro-
E2217 Practice for Design and Construction of Aerospace
priate safety and health practices and determine the applica-
Cleanrooms and Contamination Controlled Areas
bility of regulatory limitations prior to use.
F25 Test Method for Sizing and CountingAirborne Particu-
late Contamination in Cleanrooms and Other Dust-
2. Referenced Documents
Controlled Areas
2.1 ASTM Standards:
F50 Practice for Continuous Sizing and Counting of Air-
D737 Test Method for Air Permeability of Textile Fabrics
borne Particles in Dust-Controlled Areas and Clean
E595 Test Method for Total Mass Loss and Collected Vola-
Rooms Using Instruments Capable of Detecting Single
tile Condensable Materials from Outgassing in a Vacuum
Sub-Micrometre and Larger Particles
Environment
F51 Test Method for Sizing and Counting Particulate Con-
E1216 Practice for Sampling for Particulate Contamination
taminant In and On Clean Room Garments
by Tape Lift
F318 Practice for Sampling Airborne Particulate Contami-
E1234 Practice for Handling, Transporting, and Installing
nation in Cleanrooms for Handling Aerospace Fluids
Nonvolatile Residue (NVR) Sample Plates Used in Envi-
2.2 Government Standards:
ronmentally Controlled Areas for Spacecraft
Federal Standard 209E Airborne Particulate Cleanliness
E1235 Test Method for Gravimetric Determination of Non-
Classes in Cleanroom and Clean Zones (cancelled Nov.
volatile Residue (NVR) in Environmentally Controlled
29, 2001)
Areas for Spacecraft
NASA-STD-6001, Test #7 Flammability, Odor, Offgassing
E1549 Specification for ESD Controlled Garments Required
and Compatibility Requirements and Test Procedures for
in Cleanrooms and Controlled Environments for Space-
Materials in Environments That Support Combustion
craft for Non-Hazardous and Hazardous Operations
2.3 Other Technical Society Standards:
E1559 Test Method for Contamination Outgassing Charac-
IEST-RP-CC003 Garments Required in Cleanrooms and
teristics of Spacecraft Materials
Controlled Environments
E1560 Test Method for Gravimetric Determination of Non-
IEST-RP-CC004 Evaluating Wiping Materials Used in
volatile Residue From Cleanroom Wipers
Cleanrooms and Other Controlled Environments
IEST-RP-CC005 Cleanroom Gloves and Finger Cots
IEST-RP-CC018 Cleanroom Housekeeping—Operating and
This practice is under the jurisdiction of ASTM Committee E21 on Space
Monitoring Procedures
Simulation andApplications of Space Technology and is the direct responsibility of
Subcommittee E21.05 on Contamination.
Current edition approved April 1, 2010. Published May 2010. Originally
approved in 2004. Last previous edition approved in 2004 as E2352 – 04. DOI:
10.1520/E2352-04R10. AvailablefromU.S.GovernmentPrintingOfficeSuperintendentofDocuments,
For referenced ASTM standards, visit the ASTM website, www.astm.org, or 732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 20401.
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Available from Institute of Environmental Sciences and Technology (IEST),
Standards volume information, refer to the standard’s Document Summary page on Arlington Place One, 2340 S.Arlington Heights Rd., Suite 100,Arlington Heights,
the ASTM website. IL 60005-4516, http://www.iest.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
E2352 − 04 (2010)
IEST-RP-CC020 Substrates and Forms for Documentation 3.1.1 airlock—intermediate room or area that is normally
in Cleanrooms ventilated and used to minimize the transfer of airborne
IEST-RP-CC022 Electrostatic Charge in Cleanrooms and contamination from one area to another. The airlock is main-
Other Controlled Environments tained at a lower air pressure than the cleanroom and a higher
IEST-RP-CC026 Cleanroom Operations pressure than the outside area.
IEST-RP-CC027 Personnel Practices and Procedures in
3.1.2 changing room—room where people using a clean-
Cleanrooms and Controlled Environments
room may change into or out of cleanroom clothing.
IEST-RP-CC0016 Recommended Practice for the Rate of
4 3.1.3 cross-over bench—bench that is used as an aid to
Deposition of Nonvolatile Residue in Cleanrooms
changingofcleanroomclothingandwhichprovidesabarrierto
JIS B9923 Methods for Sizing and Counting Particle Con-
5 the tracking of floor contamination.
taminants in and on Clean Room Garments
3.1.4 fiber—particlehavinganaspect(length-to-width)ratio
JIS B9926 Test Methods for Dust Generation from Moving
Mechanisms of 10 or more.
JACA Number 14C Guidance for Operation of Clean
3.1.5 non-unidirectional airflow—air distribution where the
Rooms
supply air entering the room mixes with the internal air by
2.4 International Standards:
means of induction.
ISO 14644-1 Cleanrooms and Associated Controlled
3.1.5.1 Discussion—This type of air distribution results in
Environments—Part 1: Classification of Air Cleanliness
dilution of the particle concentration.
ISO 14644-2 Cleanrooms and Associated Controlled
3.1.6 operational—condition where the installation is func-
Environments—Part 2: Specifications for Testing and
tioning in the specified manner, with the personnel present and
Monitoring to Prove Continued Compliance with ISO
7 working in the manner agreed upon.
14644-1
ISO 14644-3 Cleanrooms and Associated Controlled 3.1.7 operator—person working in the cleanroom perform-
Environments—Part 3: Metrology and Test Methods ing production work or carrying out process procedures.
ISO 14644-4 Cleanrooms and Associated Controlled
3.1.8 particle—small piece of matter with defined physical
Environments—Part 4: Design, Construction, and Start-
boundaries.
up
3.1.9 personnel—persons entering the cleanroom for any
ISO/AWI 14644-6 Cleanrooms and Associated Controlled
7 purpose, but typically operators.
Environments—Part 6: Terms and Definitions
ISO 14644-7 Cleanrooms and Controlled Environments— 3.1.10 stationary equipment—large equipment that cannot
be easily moved.
Part 7: Separative Devices
ISO 7730 Moderate Thermal Environments—Determination
3.1.11 unidirectional airflow—air flow which has a singular
of the PMV and PPD Indices and Specification of the
direction of flow and may or may not contain uniform
Conditions for Thermal Comfort
velocities of air flow along parallel lines. Formerly known as
ISO 9237 Textiles—Determination of Permeability of Fab-
laminar airflow.
rics to Air
ISO 11092 Textiles—Physiological Effects—Measurement
4. Requirements
of Thermal and Water-Vapour Resistance Under Steady-
4.1 Operational Systems:
State Conditions (Sweating Guarded-Hotplate Test)
4.1.1 General—The air cleanliness class required shall be
EN 1149-1 (1994) Protective Clothing—Electrostatic
determined before the facility is certified or used initially.
Properties—Part 1 Surface Resistivity (Test Methods and
Operations may be performed in a controlled area if the
Requirements)
products are not sensitive to contamination, or if they will be
CEI IIEC 1025:1990 Fault Tree Analysis (FTA)
cleanedadequatelyduringlatersteps.Normallyoperationswill
CEI IIEC 812:1985 Analysis Techniques for System
be performed in a cleanroom of at least class 8 or cleaner per
Reliability—Procedure for Failure Mode and Effective
ISO 14644-1 (class 100 000 or cleaner per FED-STD-209E).
Analysis (FMEA)
4.1.2 A set of risk factors, appropriate for the use of the
3. Terminology
specificcleanroom,shallidentifytheareaswherethereisarisk
ofcontaminationtotheprocess.Impropercontrolofthecritical
3.1 Definitions:
elements of an operational cleanroom can pose a risk to the
5 cleanliness of the cleanroom and the quality of the product. A
AvailablefromJapanIndustrialStandards(JIS),1-3-1Kasumigaseki,Chiyoda-
ku, Tokyo, 100-8901, Japan.
risk assessment must be done and plans formulated to remedy
Available from Japan Air Cleaning Association (JACA), Tomoe-Ya Building
out-of-control situations. A method for monitoring these risks
No. 2-14, 1-Chome, Uchi-Kanda, Chiyoda-ku, Tokyo, 101, Japan.
shall be instituted so that action can be taken when conditions
Available from International Organization for Standardization (ISO), 1, ch. de
are outside of specifications. The following list identifies some
la Voie-Creuse, Case postale 56, CH-1211, Geneva 20, Switzerland, http://
www.iso.ch.
of the risks that may prove important. Cleanroom parameters
Available from European Committee for Standardization (CEN), 36 rue de
including heating, ventilation and air conditioning, pressure
Stassart, B-1050, Brussels, Belgium, http://www.cenorm.be.
differential, temperature, humidity, air change rates, and filters,
International Electrotechnical Commission, Case postale 131, 1211 Geneva 20,
Switzerland. are discussed in ISO 14644-2, ISO 14644-3, and ISO 14644-4.
E2352 − 04 (2010)
TABLE 1 Minimum Requirements for Air Cleanliness Classes and Operations Constraints
Operation or Controls Class 4 Class 5 Class 6 Class 7 Class 8 Class 8.5
Wear garments including hair and beard covers Required Required Required Required Required No beard or hair covers
Enter via ante room with air shower or air lock Required Required Required Optional Optional No
No cosmetics or similar products worn Required Required Required Required Required No
Sanding, grinding, machining prohibited Required Required Required Controlled Controlled Controlled
Particle counts taken continuously Required Required Required Required Opt. Weekly
Temperature and humidity recorded continuously Required Required Required Required Opt. Daily
Wear gloves even when not handling products Required Required Required Required Opt. Opt.
Pre-clean all equipment before entry, verify clean Required Required Required Required Req. Opt.
Clean working surfaces twice daily Required Required Required Required Daily No
Remove trash and waste daily Required Required Required Required Preferred No
Personnel trained and certified for cleanliness level Required Required Required Required Required Required
4.1.2.1 Table1givestherecommendedaircleanlinessclass, (7) Maintenance procedures,
personnelpractices,andoperationalcontrolsfordifferenttypes (8) Cleanroom testing and monitoring,
of cleanroom and controlled area operations. Examples of (9) Proper behavior in a cleanroom,
methods used for determining and managing these factors (10) Work processes and technologies employed,
include: (11) Safety and emergency responses, and
(1) HAZOP (HACCP Principles and Applications, per (12) Corrective actions if there are operational failures
HACCP Principles and Applications), such as exceeding allowed particle counts or temperature.
(2) HACCP (Hazard Analysis Critical Control Point), 4.1.3.2 Different types of personnel require training in
(3) FMEA (Failure Mode Effects Analysis) per CEI IIEC different areas. For example, visitors need not be trained in
1025,FMEA:FailureModesandEffectAnalysis, andFailure maintenance, testing, monitoring, or corrective actions. Failure
12,13
Mode Effect Analysis: FMEA from Theory to Execution, to properly train anyone entering, using, or maintaining the
(4) FTA (Fault Tree Analysis) per EN 1149-1, and facility will compromise the effectiveness of the cleanroom.
(5) Evaluation of sensitivity of the products and equipment 4.1.4 Courses taken and passed for certification must be
in the cleanroom or controlled area to the effects of identified. A concise, comprehensive system that documents
contamination,andtheeaseandcostofcleaningthoseproducts the training progression and level of each individual should be
and removing contamination products. used. Each job and set of jobs or responsibilities should be
4.1.3 A system for training and certifying personnel in identified by the management team. This system should be
cleanroom procedures is required. Provide a method for easily accessible to management and periodically reviewed.
monitoring compliance to procedures. All personnel must be Basicdocumentationshouldincludecoursecontents,personnel
trained and certified with regard to their responsibilities and identification information, training and certification dates, and
how those responsibilities affect the clean environment. Per- schedules for retraining at future intervals.
sonnel shall be recertified every two years.The training should 4.1.5 A set of procedures shall be documented to describe
ensure that each of the following groups of personnel is how the cleanroom systems are to be operated, maintained,
educated and trained appropriately: operators, technicians, repaired, and monitored. See ISO 14644—Part 4. Factors that
engineers and scientists, supervisors and managers, facilities may influence the operation or environmental quality of the
personnel, contractors, field service personnel, and visitors. cleanroom may include the following:
4.1.3.1 Recordsshallbemaintainedtoprovideevidencethat 4.1.5.1 Entry,exit,andmovementproceduresforequipment
all personnel have received proper training in the following and personnel,
areas: 4.1.5.2 Installation of equipment,
(1) How the cleanroom works (design, airflow, equipment 4.1.5.3 Cleaning techniques and methodology,
used, and air filtration), 4.1.5.4 Contamination generation from personnel or equip-
(2) Cleanroom standards, ment operation,
(3) Sources of contamination and how to avoid or control 4.1.5.5 Generation of heat, humidity, and electrostatic
them, charge,
(4) Hygiene and permitted and prohibited personal care 4.1.5.6 Service, maintenance, and repair of equipment and
products, facilities,
(5) Cleaning op
...

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