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ASTM A288-91(2008)

(Specification)

Standard Specification for Carbon and Alloy Steel Forgings for Magnetic Retaining Rings for Turbine Generators

Standard Specification for Carbon and Alloy Steel Forgings for Magnetic Retaining Rings for Turbine Generators

ABSTRACT
This specification covers quenched and tempered carbon and alloy steel forgings for magnetic retaining rings for turbine generators. Specimens shall be manufactured by melting process and vacuum degassing. Forgings shall also undergo preliminary machining prior to heat treatment (quenching and tempering) for mechanical properties testing. Steel materials shall conform to tensile and notch toughness requirements, which include tensile strength, yield strength, elongation, reduction of area, and Charpy V-notch impact strength. Heat and product analyses shall be performed as well wherein specimens shall conform to chemical requirements of carbon, manganese, phosphorus, sulfur, nickel, chromium, molybdenum, and vanadium. Nondestructive tests such as magnetic particle test and ultrasonic inspection may also be performed.
SCOPE
1.1 This specification covers quenched and tempered carbon and alloy steel forgings for magnetic retaining rings for turbine generators.
1.2 Supplementary requirements of an optional nature are provided. These shall apply only when specified by the purchaser.
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.

General Information

Status
Historical
Publication Date
29-Feb-2008
ICS
77.140.85 - Iron and steel forgings
Technical Committee
A01 - Steel, Stainless Steel and Related Alloys
Drafting Committee
A01.06 - Steel Forgings and Billets
Current Stage
Ref Project

Relations

Replaces
ASTM A288-91(2003) - Standard Specification for Carbon and Alloy Steel Forgings for Magnetic Retaining Rings for Turbine Generators
Effective Date
01-Mar-2008
Replaced By
ASTM A288-91(2013) - Standard Specification for Carbon and Alloy Steel Forgings for Magnetic Retaining Rings for Turbine Generators
Effective Date
01-Jun-2013
Referred By
ASTM A788/A788M-23 - Standard Specification for Steel Forgings, General Requirements
Effective Date
01-Mar-2008
Referred By
ASTM A531/A531M-18(2023) - Standard Practice for Ultrasonic Examination of Turbine-Generator Steel Retaining Rings
Effective Date
01-Mar-2008

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ASTM A288-91(2008) - Standard Specification for Carbon and Alloy Steel Forgings for Magnetic Retaining Rings for Turbine GeneratorsASTM A288-91(2008) - Standard Specification for Carbon and Alloy Steel Forgings for Magnetic Retaining Rings for Turbine Generators
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ASTM A288-91(2008) - Standard Specification for Carbon and Alloy Steel Forgings for Magnetic Retaining Rings for Turbine Generators
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation:A288 −91(Reapproved 2008)
Standard Specification for
Carbon and Alloy Steel Forgings for Magnetic Retaining
Rings for Turbine Generators
This standard is issued under the fixed designation A288; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 4.2 Vacuum Degassing—For Class 3 machined forgings
over 2 ⁄2 in. (63.5 mm) wall thickness, and Classes 4 to 8, the
1.1 Thisspecificationcoversquenchedandtemperedcarbon
molten steel shall be vacuum treated immediately prior to or
and alloy steel forgings for magnetic retaining rings for turbine
during the operation of pouring the ingot in order to remove
generators.
objectionable gases, especially hydrogen.
1.2 Supplementary requirements of an optional nature are
4.3 Discard—Sufficient discard shall be made from each
provided. These shall apply only when specified by the
ingot to secure freedom from piping and undue segregation.
purchaser.
4.4 Heat Treatment:
1.3 The values stated in inch-pound units are to be regarded
4.4.1 Heat Treatment for Mechanical Properties—Heat
as standard. The values given in parentheses are mathematical
treatment for properties shall be by quenching and tempering.
conversions to SI units that are provided for information only
4.4.2 Tempering Temperature—The final tempering tem-
and are not considered standard.
perature shall be not less than 1100°F (595°C).
2. Referenced Documents
4.5 Machining:
2.1 ASTM Standards:
4.5.1 Preliminary Machining—Forgings shall be machined
A275/A275M Practice for Magnetic Particle Examination of
all over prior to quenching and tempering for mechanical
Steel Forgings
properties.
A531/A531M Practice for Ultrasonic Examination of
4.5.2 Machine to Purchaser’s Requirements for Shipment
Turbine-Generator Steel Retaining Rings
—If required, forgings shall be machined to the dimensions
A788/A788M Specification for Steel Forgings, General Re-
shown on the purchaser’s drawing prior to shipment.
quirements
5. Chemical Composition
3. Ordering Information
5.1 The steel shall conform to the chemical composition
3.1 In addition to the ordering information required by
prescribed in Table 1.
Specification A788/A788M, the purchaser shall include with
5.2 Heat Analysis—The heat analysis obtained from sam-
the inquiry and order a detailed drawing, sketch, or written
pling in accordance with Specification A788/A788M shall
description of the forging, including the number and location
comply with Table 1.
of mechanical test specimens.
5.3 Product Analysis—The purchaser may use the product
4. Manufacture
analysis provision of Table 1 of Specification A788/A788M to
obtain a product analysis from a forging representing each heat
4.1 The melting processes of Specification A788/A788M
or multiple heat.
shall be applicable except that the basic electric furnace
process shall be used if separate refining or remelting is not
6. Mechanical Properties
employed.
6.1 Tensile Requirements—The material shall conform to
1 the requirements for tensile properties prescribed in Table 2.
This specification is under the jurisdiction of ASTM Committee A01 on Steel,
Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee
6.2 Notch Toughness Requirements—The material shall
A01.06 on Steel Forgings and Billets.
conform to the requirements for notch toughness as prescribed
Current edition approved March 1, 2008. Published April 2008. Originally
approved in 1946. Last previous edition approved in 2003 as A288 – 91(2003). in Table 2.
DOI: 10.1520/A0288-91R08.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or 7. General Requirements
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
7.1 Material supplied to this specification shall conform to
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. the requirements of Specification A788/A788M which outlines
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
A288−91 (2008)
TABLE 1 Chemical Requirements
both ends of the forging. The direction of the notch of the
Class 1, % Classes 2 Classes 4, 5, 6, 7, Charpy bars shall be radial.All test specimens shall be located
and 3, % and 8, %
at midwall
...

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This test method deals with the acceptance criteria for the magnetic particle examination of forged steel crankshafts and forgings having large main bearing journal or crankpin diameters. Covered here are three classes of forgings, which shall be evaluated under two areas of inspection, namely: major critical areas, and minor critical areas. During inspection, magnetic particle indications shall be classified as: surface indications, which include nonmetallic inclusions or stringers, open or twist cracks, flakes, or pipes; open or pinpoint indications; and non-open indications. Procedures for dimpling, depressing, inspection, and product marking are also mentioned.
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1.1 This is an acceptance specification for the magnetic particle inspection of forged steel crankshafts having main bearing journals or crankpins 4 in. [200 mm] or larger in diameter.  
1.2 There are three classes, with acceptance standards of increasing severity:  
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1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.5 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch units.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM A418/A418M-24(Practice)
Standard Practice for Ultrasonic Examination of Turbine and Generator Steel Rotor Forgings

SIGNIFICANCE AND USE
4.1 This practice shall be used when ultrasonic inspection is required by the order or specification for inspection purposes where the acceptance of the forging is based on limitations of the number, amplitude, or location of discontinuities, or a combination thereof, which give rise to ultrasonic indications.  
4.2 The acceptance criteria shall be clearly stated as order requirements.
SCOPE
1.1 This practice for ultrasonic examination covers turbine and generator steel rotor forgings covered by Specifications A469/A469M, A470/A470M, A768/A768M, and A940/A940M. This practice shall be used for contact testing only.  
1.2 This practice describes a basic procedure of ultrasonically inspecting turbine and generator rotor forgings. It does not restrict the use of other ultrasonic methods such as reference block calibrations when required by the applicable procurement documents nor is it intended to restrict the use of new and improved ultrasonic test equipment and methods as they are developed.  
1.3 This practice is intended to provide a means of inspecting cylindrical forgings so that the inspection sensitivity at the forging center line or bore surface is constant, independent of the forging or bore diameter. To this end, inspection sensitivity multiplication factors have been computed from theoretical analysis, with experimental verification. These are plotted in Fig. 1 (bored rotors) and Fig. 2 (solid rotors), for a true inspection frequency of 2.25 MHz, and an acoustic velocity of 2.30 in./s × 105 in./s [5.85 cm/s × 105 cm/s]. Means of converting to other sensitivity levels are provided in Fig. 3. (Sensitivity multiplication factors for other frequencies may be derived in accordance with X1.1 and X1.2 of Appendix X1.)  
FIG. 1 Bored Forgings
Note 1: Sensitivity multiplication factor such that a 10 % indication at the forging bore surface will be equivalent to a 1/8 in. [3 mm] diameter flat bottom hole. Inspection frequency: 2.0 MHz or 2.25 MHz. Material velocity: 2.30 in./s × 105 in./s [5.85 cm/s × 105 cm/s].
FIG. 2 Solid Forgings
Note 1: Sensitivity multiplication factor such that a 10 % indication at the forging centerline surface will be equivalent to a 1/8 in. [3 mm] diameter flat bottom hole. Inspection frequency: 2.0 MHz or 2.25 MHz. Material velocity: 2.30 in./s × 105 in./s [5.85 cm/s × 105 cm/s].
FIG. 3 Conversion Factors to Be Used in Conjunction with Fig. 1 and Fig. 2 if a Change in the Reference Reflector Diameter is Required
1.4 Considerable verification data for this method have been generated which indicate that even under controlled conditions very significant uncertainties may exist in estimating natural discontinuities in terms of minimum equivalent size flat-bottom holes. The possibility exists that the estimated minimum areas of natural discontinuities in terms of minimum areas of the comparison flat-bottom holes may differ by 20 dB (factor of 10) in terms of actual areas of natural discontinuities. This magnitude of inaccuracy does not apply to all results but should be recognized as a possibility. Rigid control of the actual frequency used, the coil bandpass width if tuned instruments are used, and so forth, tend to reduce the overall inaccuracy which is apt to develop.  
1.5 This practice for inspection applies to solid cylindrical forgings having outer diameters of not less than 2.5 in. [64 mm] nor greater than 100 in. [2540 mm]. It also applies to cylindrical forgings with concentric cylindrical bores having wall thicknesses of 2.5 [64 mm] in. or greater, within the same outer diameter limits as for solid cylinders. For solid sections less than 15 in. [380 mm] in diameter and for bored cylinders of less than 7.5 in. [190 mm] wall thickness the transducer used for the inspection will be different than the transducer used for larger sections.  
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ABSTRACT
This specification covers standards for forged carbon steel piping components, that is, flanges, fittings, valves, and similar parts, for use in pressure systems at ambient and higher-temperature service conditions. Materials shall be subjected to heat treatment (annealing, normalizing, tempering, or quenching). Material shall conform to carbon, manganese, phosphorus, sulfur, silicon, copper, nickel, chromium, molybdenum and vanadium contents. The forgings shall be subjected to tension, hardness and hydrostatic tests, with the latter applicable when required. Material shall adhere to tensile strength, yield strength, elongation, reduction of area, and hardness requirements. Guidelines for retreatment, repair by welding, and product marking are given.
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Note 1: The dimensionless designator NPS (nominal pipe size) has been substituted in this standard for such traditional terms as “nominal diameter,” “size,” and “nominal size.”  
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This specification is intended for high-strength, low-alloy forged rings and hollows produced from steels with atmospheric corrosion resistance for use as base plates in welded tubular structures. These steels have considerably better atmospheric corrosion resistance in most environments than carbon structural steel with or without copper addition, and are suitable for many applications in the bare (unpainted) condition when exposed to the atmosphere. The standard covers ordering information and general requirements for delivery, materials and manufacture, heat treatment, mechanical requirements, and the material's chemical composition.
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This specification covers vacuum-treated alloy steel forgings intended for use as turbine rotor disks and wheels. The steel shall be made by the basic electric-furnace process. The molten steel shall be vacuum treated using either the vacuum stream degassing process, vacuum-lift process or ladle degassing process prior to or during the pouring of the ingot in order to remove objectionable gases, particularly hydrogen. The forgings shall receive their hot mechanical work under a press, hammer, or mill of sufficient power to work the metal throughout its section. Before reheating for heat treatment, the forging shall be allowed to cool in a manner to prevent damage and to accomplish transformation. The forgings shall be heated to a suitable temperature for a sufficient length of time for complete austenitization and shall be tempered to develop the specified properties. The forgings shall be preliminarily machined on all surfaces prior to heat treatment and shall be stress relieved after machining. To measure some mechanical properties, the specimens shall be subjected to tension test, impact test, and hardness test. A non-destructive test like an ultrasonic inspection shall be made on all available surfaces to demonstrate freedom from detrimental internal indications.
SCOPE
1.1 This specification covers vacuum-treated alloy steel forgings intended for use as turbine rotor disks and wheels.  
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ASTM A388/A388M-23(Practice)
Standard Practice for Ultrasonic Examination of Steel Forgings

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This practice covers the examination procedures for the contact, pulse-echo ultrasonic examination of heavy steel forgings by the straight and angle-beam techniques. An ultrasonic, pulsed, reflection type of instrument shall be used and shall provide linear presentation for at least 75% of the screen height. The 5% linearity referred to is descriptive of the screen presentation of amplitude. The electronic apparatus shall contain an attenuator, search units, transducers, couplants, reference blocks, and DGS scales. The forging shall be machined to provide cylindrical surfaces for radial examination in the case of round forgings. The ends of the forgings shall be machined perpendicular to the axis of the forging for the axial examination. Faces of disk and rectangular forgings shall be machined flat and parallel to one another. The procedures to be performed are as follows: ultrasonic examination of the forgings; straight-beam examination with establishment of the instrument sensitivity and calibration either by the reflection, reference-block technique, or DGS method; and angle-beam examination used for rings and hollow forgings.
SIGNIFICANCE AND USE
4.1 This practice shall be used when ultrasonic inspection is required by the order or specification for inspection purposes where the acceptance of the forging is based on limitations of the number, amplitude, or location of discontinuities, or a combination thereof, which give rise to ultrasonic indications.  
4.2 The ultrasonic quality level shall be clearly stated as order requirements.
SCOPE
1.1 This practice2 covers the examination procedures for the contact, pulse-echo ultrasonic examination of steel forgings by the straight and angle-beam techniques. The straight beam techniques include utilization of the DGS (Distance Gain-Size) method. See Appendix X3.  
1.2 This practice is to be used whenever the inquiry, contract, order, or specification states that forgings are to be subject to ultrasonic examination in accordance with Practice A388/A388M.  
1.3 Supplementary requirements of an optional nature are provided for use at the option of the purchaser. The supplementary requirements shall apply only when specified individually by the purchaser in the purchase order or contract.  
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.5 This practice and the applicable material specifications are expressed in both inch-pound units and SI units. However, unless the order specifies the applicable “M” specification designation [SI units], the material shall be furnished to inch-pound units.  
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ASTM A472/A472M-23(Specification)
Standard Specification for Heat Stability of Steam Turbine Shafts and Rotor Forgings

ABSTRACT
This measurement method covers the procedures for the standard practice of determining the heat stability of steam turbine and rotor forgings to ensure stability at operating temperature. Surface and test band preparation, and heating and cooling procedures prior to stability measurements are detailed. Interpretation of the results of cold and hot measurements is also described.
SCOPE
1.1 This specification covers the determination of heat stability of steam turbine shafts and rotor forgings to ensure stability at operating temperature. This specification is not ordinarily applicable to generator rotor forgings.  
1.2 This specification is expressed in both inch-pound units and in SI units; however, unless the purchase order or contract specifies the applicable M specification designation (SI units), the inch-pound units shall apply. The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the specification, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.3 Supplementary requirements of an optional nature are provided for use at the option of the purchaser. The supplementary requirements shall apply only when specified individually by the purchaser in the purchase order or contract.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
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ASTM A336/A336M-23(Specification)
Standard Specification for Alloy Steel Forgings for Pressure and High-Temperature Parts

ABSTRACT
This specification deals with ferritic alloy steel forgings for high-pressure and high-temperature parts, such as boilers, pressure vessels, and associated equipment. The steel grades covered here include the following: Grade F1; Grade F11, Classes 1, 2, and 3; Grade F12; Grade F5; Grade F5A; Grade F9; Grade F6; Grades F21 and F22, Classes 1 and 3; Grade F91, Grade F3V; and Grade F22V. Other steel grades may also be treated under this specification. Alloy steels shall be melted, forged, and rough machined at stipulated conditions. Except as permitted for Grade F22V, steel forgings shall be annealed or normalized and tempered, but may alternatively be liquid quenched and tempered as well. Impact and Charpy V-notch tests shall be performed wherein specimens shall conform to specified mechanical requirements such as notch toughness, tensile strength, yield strength, elongation, and reduction of area. Materials shall also undergo heat and product analyses and conform to specified chemical requirements.
SCOPE
1.1 This specification2 covers ferritic steel forgings for boilers, pressure vessels, high-temperature parts, and associated equipment.  
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1.4 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.  
1.5 Specification A336/A336M formerly included austenitic steel forgings, which are now found in Specification A965/A965M.  
1.6 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM A275/A275M-23(Practice)
Standard Practice for Magnetic Particle Examination of Steel Forgings

ABSTRACT
This test method covers the procedures for the standard practice of performing magnetic particle examination on steel forgings. The inspection medium shall consist of finely divided ferromagnetic particles, whose size, shape and magnetic properties, both individually and collectively, shall be taken into account. Forgings may be magnetized in the longitudinal or circular direction by employing the surge or continuous current flow methods. Magnetization may be applied by passing current through the piece or by inducing a magnetic field by means of a central conductor, such as a prod or yoke, or by coils. While the material is properly magnetized, the magnetic particles may be applied by either the dry method, wet method, or fluorescent method. The parts shall also be sufficiently demagnetized after inspection so that residual or leakage fields will not interfere with future operations to which the steel forgings shall be used for. Indications to be evaluated are grouped into three broad classes, namely: surface defects, which include laminar defects, forging laps and folds, flakes (thermal ruptures caused by entrapped hydrogen), heat-treating cracks, shrinkage cracks, grinding cracks, and etching or plating cracks; subsurface defects, which include stringers of nonmetallic inclusions, large nonmetallics, cracks in underbeads of welds, and forging bursts; and nonrelevant or false indications, which include magnetic writing, changes in section, edge of weld, and flow lines.
SIGNIFICANCE AND USE
4.1 For ferromagnetic materials, magnetic particle examination is widely specified for the detection of surface and near surface discontinuities such as cracks, laps, seams, and linearly oriented nonmetallic inclusions. Such examinations are included as mandatory requirements in some forging standards such as Specification A508/A508M.  
4.2 Use of direct current or rectified alternating (full or half wave) current as the power source for magnetic particle examination allows detection of subsurface discontinuities.
SCOPE
1.1 This practice2 covers a procedure for magnetic particle examination of steel forgings. The procedure will produce consistent results upon which acceptance standards can be based. This practice does not contain acceptance standards or recommended quality levels.  
1.2 Only direct current or rectified alternating (full or half wave) current shall be used as the electric power source for any of the magnetizing methods. Alternating current is not permitted because its capability to detect subsurface discontinuities is very limited and therefore unsuitable.  
1.2.1 Portable battery powered electromagnetic yokes are outside the scope of this practice.
Note 1: Guide E709 may be utilized for magnetic particle examination in the field for machinery components originally manufactured from steel forgings.  
1.3 The minimum requirements for magnetic particle examination shall conform to practice standards of Practice E1444/E1444M. If the requirements of this practice are in conflict with the requirements of Practice E1444/E1444M, the requirements of this practice shall prevail.  
1.4 This practice and the applicable material specifications are expressed in both inch-pound units and SI units. However, unless the order specifies the applicable “M” specification designation [SI units], the material shall be furnished to inch-pound units.  
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices ...

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ASTM
ASTM A473-23a(Specification)
Standard Specification for Stainless Steel Forgings

ABSTRACT
This specification covers austenitic, austenitic-ferritic, ferritic, and martensitic stainless steel forgings for general use, and for low- or high-temperature service. The different solution heat treatment and annealing treatment received by the steel material are presented in details. The steel shall conform to the specified chemical composition and room temperature mechanical requirements. The forgings shall be produced with prolongations for testing, unless otherwise specified. The number of and procedure for tension test for forgings depending on their weight are presented. The tension test specimens shall be taken from the test prolongations or from the forgings.
SCOPE
1.1 This specification covers austenitic, austenitic-ferritic, ferritic, and martensitic stainless steel forgings for general use, and for low- or high-temperature service.  
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.3 Supplementary requirements from Specification A788/A788M may be specified when additional testing, inspection, or processing is required.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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