Standard Guide for Specification, Design, Verification, and Application of Single-Use Systems in Pharmaceutical and Biopharmaceutical Manufacturing

SIGNIFICANCE AND USE
5.1 Application of the approach described within this guide is intended to satisfy international regulatory expectations in ensuring that SUS are fit for their intended use and to satisfy requirements for sourcing, supply, design, specification, installation, operation, and performance.  
5.2 The approach described in this guide applies concepts and principles introduced in the FDA initiative, Pharmaceutical cGMP’s for the 21st Century – A Risk-Based Approach. It supports and is consistent with the framework described in FDA Guidance for Industry, Process Validation: General Principles and Practices, in ICH Q7, ICH Q8 (R2), ICH Q9, and ICH Q10.  
5.3 This guide includes concepts developed in the PDA Technical Report No. 66.  
5.4 This guide may be used independently or in conjunction with other ASTM Committee E55 proposed standards to be published by ASTM International.  
5.5 Specific standard practices about extractables, leachables, particulate matter, and integrity testing/leak detection, biocompatibility, and raw materials as available should be used by suppliers and end users and applied to their own manufacturing process facilities.
SCOPE
1.1 This guide is intended as a complement to Guide E2500.  
1.2 This guide is applicable to the range of manufacturing systems described in Guide E2500, specifically all elements of single-use systems, or hybrids of single-use and traditional components, used for the manufacturing of pharmaceutical and biopharmaceutical products, including: materials of construction, components, assembly, manifolds, supporting utilities, associated process monitoring and control systems, automation systems, and controlled environment that have the potential to affect product quality and patient safety.  
1.3 This guide is applicable for the implementation of changes to manufacturing system design for existing systems. It may be used for continuous improvement and changes in operation from clinical through to commercial scale.  
1.4 For brevity, single-use systems are referred to as SUS throughout the rest of this guide.  
1.5 The approach may be applied by the end user, the supplier of SUS, and raw materials sub-suppliers further back in the supply chain.  
1.6 This guide is not intended to apply to the use of single-use technology for packaging, primary containers, combination products (products composed of any combination of a drug, device, or biological product) or devices.  
1.7 This guide does not address specific local requirements, which remain the responsibility of the end user.  
1.8 This guide does not address employee health and safety, environmental, nor other good engineering and manufacturing practices (GXP) requirements. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

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Status
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Publication Date
31-Jan-2016
Current Stage
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This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: E3051 − 16
Standard Guide for
Specification, Design, Verification, and Application of
Single-Use Systems in Pharmaceutical and
1
Biopharmaceutical Manufacturing
This standard is issued under the fixed designation E3051; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
2
1.1 This guide is intended as a complement to Guide E2500.
2.1 ASTM Standards:
D4169 Practice for Performance Testing of Shipping Con-
1.2 This guide is applicable to the range of manufacturing
tainers and Systems
systems described in Guide E2500, specifically all elements of
E2363 Terminology Relating to Manufacturing of Pharma-
single-use systems, or hybrids of single-use and traditional
components, used for the manufacturing of pharmaceutical and ceutical and Biopharmaceutical Products in the Pharma-
biopharmaceutical products, including: materials of ceutical and Biopharmaceutical Industry
construction, components, assembly, manifolds, supporting
E2500 Guide for Specification, Design, and Verification of
utilities, associated process monitoring and control systems,
Pharmaceutical and Biopharmaceutical Manufacturing
automation systems, and controlled environment that have the
Systems and Equipment
potential to affect product quality and patient safety.
3
2.2 United States Pharmacopeia:
1.3 This guide is applicable for the implementation of
USP<788> Particulate Matter in Injections
changes to manufacturing system design for existing systems.
USP<790> Visible Particulates in Injections
It may be used for continuous improvement and changes in
2.3 International Conference on Harmonization of Techni-
operation from clinical through to commercial scale.
cal Requirements for Registration of Pharmaceuticals for
1.4 For brevity, single-use systems are referred to as SUS 4
Human Use (ICH):
throughout the rest of this guide.
ICH Q7 Good Manufacturing Practice Guide for Active
1.5 The approach may be applied by the end user, the
Pharmaceutical Ingredients
supplier of SUS, and raw materials sub-suppliers further back
ICH Q8 (R2) Pharmaceutical Development
in the supply chain.
ICH Q9 Quality Risk Management
ICH Q10 Pharmaceutical Quality System
1.6 This guide is not intended to apply to the use of
5
single-use technology for packaging, primary containers, com-
2.4 ISO Standards:
bination products (products composed of any combination of a
ISO 13485:2003 Medical Devices—Quality Management
drug, device, or biological product) or devices.
Systems—Requirements for Regulatory Purposes
1.7 This guide does not address specific local requirements,
ISO 14644 Cleanrooms and Associated Controlled Environ-
which remain the responsibility of the end user.
ments
ISTA 3A General Simulation Performance tests
1.8 This guide does not address employee health and safety,
environmental, nor other good engineering and manufacturing
practices (GXP) requirements. This standard does not purport
to address all of the safety concerns, if any, associated with its 2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
use. It is the responsibility of the user of this standard to contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
establish appropriate safety and health practices and deter-
the ASTM website.
mine the applicability of regulatory limitations prior to use.
3
Available from U.S. Pharmacopeial Convention (USP), 12601 Twinbrook
Pkwy., Rockville, MD 20852-1790, http://www.usp.org.
4
Available from International Conference on Harmonisation of Technical
1
This guide is under the jurisdiction of ASTM Committee E55 on Manufacture Requirements for Registration of Pharmaceuticals for Human Use (ICH), ICH
of Pharmaceutical and Biopharmaceutical Products and is the direct responsibility of Secretariat, 9, chemin des Mines, P.O. Box 195, 1211 Geneva 20, Switzerland,
Subcommittee E55.07 on Single Use Systems. http://www.ich.org.
5
Current edition approved Feb. 1, 2016. Published March 2016. DOI: 10.1520/ Available from American National Standards Institute (ANSI), 25 W. 43rd St.,
E3051-16. 4th Floor, New York, NY 10036, http://www.ansi.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
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E3051 − 16
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