EN 500-1:2006/FprA1

Mobile road construction machinery - Safety - Part 1: Common requirements

Bewegliche Straßenbaumaschinen - Sicherheit - Teil 1: Gemeinsame Anforderungen

Machines mobiles pour la construction de routes - Sécurité - Partie 1: Prescriptions communes

Premični stroji za gradnjo cest - Varnost - 1. del: Splošne zahteve

General Information

• Status: Not Published
• ICS: 93.080.10 - Road construction
• Technical Committee: CEN/TC 151 - Construction equipment and building material machines - Safety
• Drafting Committee: CEN/TC 151/WG 5 - Road construction machines - Safety
• Current Stage: 5060 - Closure of Vote - Formal Approval
• Start Date: 30-Sep-2009
• Completion Date: 30-Sep-2009
• Directive: 2006/42/EC - Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast)
• Directive: 98/37/EC - Machinery
• Mandate: M/079 - Mandate to CEN and CENELEC for standardization in the field of machines
• Mandate: M/396 - Mandate to CEN and Cenelec for standardisation in the field of machinery
• Ref Project: SIST EN 500-1:2007/kFprA1:2009 - Mobile road construction machinery - Safety - Part 1: Common requirements

Relations

• Merged Into: EN 500-1:2006+A1:2009 - Mobile road construction machinery - Safety - Part 1: Common requirements
• Effective Date: 10-Oct-2009
• Amends: EN 500-1:2006 - Mobile road construction machinery - Safety - Part 1: Common requirements
• Effective Date: 22-Dec-2008

Standards Content (Sample)

SLOVENSKI STANDARD
01-julij-2009
3UHPLþQLVWURML]DJUDGQMRFHVW9DUQRVWGHO6SORãQH]DKWHYH
Mobile road construction machinery - Safety - Part 1: Common requirements
Bewegliche Straßenbaumaschinen - Sicherheit - Teil 1: Gemeinsame Anforderungen
Machines mobiles pour la construction de routes - Sécurité - Partie 1: Prescriptions
communes
Ta slovenski standard je istoveten z: EN 500-1:2006/FprA1
ICS:
93.080.10 Gradnja cest Road construction
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
FINAL DRAFT
EN 500-1:2006
NORME EUROPÉENNE
EUROPÄISCHE NORM
FprA1
April 2009
ICS 93.080.10
English Version
Mobile road construction machinery - Safety - Part 1: Common
requirements
Machines mobiles pour la construction de routes - Sécurité Bewegliche Straßenbaumaschinen - Sicherheit - Teil 1:
- Partie 1: Prescriptions communes Gemeinsame Anforderungen
This draft amendment is submitted to CEN members for unique acceptance procedure. It has been drawn up by the Technical Committee
CEN/TC 151.
This draft amendment A1, if approved, will modify the European Standard EN 500-1:2006. If this draft becomes an amendment, CEN
members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for inclusion of this amendment
into the relevant national standard without any alteration.
This draft amendment was established by CEN in three official versions (English, French, German). A version in any other language made
by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same
status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2009 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 500-1:2006/FprA1:2009: E
worldwide for CEN national Members.

Contents Page
Foreword .3
1 Modification to the Contents .4
2 Modification to Clause 1, Scope .4
3 Modification to Clause 2, Normative references .4
4 Modification to Clause 5, Safety requirements and/or protective measures .5
5 Modification to Clause 7, Information for the user .9
6 Addition of Annex ZB . 11
7 Modification to the Bibliography . 11

Foreword
This document (EN 500-1:2006/FprA1:2009) has been prepared by Technical Committee CEN/TC 151
“Construction equipment and building construction machinery - Safety”, the secretariat of which is held by DIN.
This document is currently submitted to the Unique Acceptance Procedure.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this
document.
1 Modifications to the Contents
Update the table of contents.
2 Modification to Clause 1, Scope
1.1
Add at the end of the last paragraph:
"and if for those machinery additional derived risks may arise, these risks have to be taken into consideration".
3 Modification to Clause 2, Normative references
Delete all full stops.
Delete:
"EN 418:1992, Safety of machinery — Emergency stop equipment, functional aspects — Principles for
design",
"EN ISO 3744:1995, Acoustics — Determination of sound power levels of noise sources using sound pressure
— Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994)
EN ISO 3746:1995, Acoustics — Determination of sound power levels of noise sources using sound pressure
— Survey method using an enveloping measurement surface over a reflecting plane (ISO 3746:1995)" and
"EN ISO 11201:1995, Acoustics — Noise emitted by machinery and equipment — Measurement of emission
sound pressure levels at a work station and at other specified positions — Engineering method in an
essentially free field over a reflecting plane (ISO 11201:1995)".
Delete the reference to EN 811:1996 and add "EN ISO 13857:2008, Safety of machinery — Safety distances
to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008)" and replace
"EN 811" with "EN ISO 13857" and "Annex A of EN 811:1996" with "Annex B of EN ISO 13857:2008"
throughout the document.
Add:
"EN ISO 4871:2006, Acoustics — Declaration and verification of noise emission values of machinery and
equipment (ISO 4871:1996)" and
"EN ISO 13850:2008, Safety of machinery — Emergency stop — Principles for design (ISO 13850:2006)" and
Replace "EN 60204-1:1997" with "EN 60204-1:2006" and replace in the title
"(IEC 60204-1:1997)" with "(IEC 60204-1:2005, modified)".
Replace "EN ISO 2860:1999" with "EN ISO 2860:2008".
Replace "EN ISO 2867:2006" with "EN ISO 2867:2008".
Replace the reference to prEN ISO 3411:2005 with "EN ISO 3411:2007, Earth-moving machinery — Physical
dimensions of operators and minimum operator space envelope (ISO 3411:2007)" and replace
"prEN ISO 3411" with "EN ISO 3411" throughout the document.
Replace "EN ISO 6682:1995" with "EN ISO 6682:2008".
4 Modification to Clause 5, Safety requirements and/or protective measures
5.2 Lighting, signalling and marking lights and reflex-reflector devices
Add as last paragraph:
"An electric socket (e.g. cigarette lighter) intended for the connection of a lighting device for service and
maintenance use shall be provided on the machine and shall be easily accessible. The design of the sockets
shall prevent incorrect connection.".
5.3.2 Retrieval, transportation, lifting and towing
5.3.2.1 General
Add the following NOTE as last paragraph:
"NOTE ISO/DIS 15818 is under preparation and should be checked for reference.".
5.4 Operator's station
Replace the title of the headline with:
"Operator stations".
5.4.1 General
rd
3 indent:
Replace "direct" with "release".
Add the following NOTE before the existing NOTE:
"NOTE 1 Those devices (e.g. CCTV, detecting systems) should comply with ISO 16001.".
Replace the existing NOTE with:
"NOTE 2 For visibility tests and evaluation ISO 5006 should be used.".
5.6.2.5 Remote control
In the NOTE, delete "recently".
5.6.2.6 Travel control on ride-on mobile road construction machines
Add as second paragraph:
"If the visibility from the operator’s station to the rear is obstructed due to the design requirements or the
working application of the machine (e.g. road-milling machines, soil-stabilising machines and recycling
machines) with working conditions producing obstruction (e.g. airborne binder or soil particles, steam) of direct
th th
view and therefore visibility cannot be achieved in accordance with 5.4.1, 5 and 6 indent, the machine shall
be equipped either with technical measures in the danger zone to prevent reverse movement of the machine
or with a visual and/or acoustic warning signal activated automatically when a reversing command is given,
combined with a delay in starting the reverse movement, leaving sufficient time for an exposed person to
leave the danger zone.".
Add the following NOTES after the new second paragraph:
"NOTE 1 When drafting this text it was not possible to define clear criteria for the necessary delay time as it depends on
different parameters. It is the idea of the drafters that a delay of 3 seconds (that can be achieved completely or partially by
the reaction time of the machine) will in general be appropriate.
NOTE 2 Obstructed view due to machine design is no sufficient reason for using visual or acoustic signal as a sole
safety means.".
5.6.2.8 Machines with additional driver's positions
st
Replace "driver's" with "operator's" in the headline and in the 1 paragraph.
Delete "all" after "with".
nd
Add as 2 paragraph:
"In this case the control system shall be designed in such a way that the use of the controls of one of them
precludes the use of the others, except for stop controls and emergency stops, e.g. by "first in first serve"
principle, main controls.".
5.7 Starting/stopping
Add in headline "/stopping" after "Starting".
5.7.1
nd
Replace the 2 paragraph with the following:
"Road construction machines shall be so designed that hazardous movement of the machine or its working
equipment and/or attachment shall not be possible without action on the controls whilst starting/stopping the
engine.
The function of the starting/stopping procedure shall be described in the instruction handbook.".
5.8 Stopping
Replace title of the headline with (5.19 will be deleted):
"Conveyors".
Add the following text for 5.8 (former text of 5.19): "Conveyors shall be provided with safeguards to protect
persons from crushing and shearing hazards and hazards caused by dust or ejected material.".
5.8.1 Emergency stop
Delete this sub-clause and add:
"5.7.4 Emergency stop
.An emergency stop shall be fitted within the zone of comfort as specified in EN ISO 6682. It shall stop all
dangerous functions of the machine. The emergency stop shall meet the requirements of EN ISO 13850.".
5.8.2 Hold-to-run control
Delete this sub-clause and add:
"5.7.5 Hold-to-run control
Hold-to-run control for travelling shall be provided on all walk-behind operated machines with a speed
capability exceeding 0,5 km/h.".
5.8.3 Braking systems
Delete this sub-clause and add:
"5.7.6 Braking systems
Mobile road construction machinery shall be equipped with a service, secondary and a parking brake system,
efficient under all conditions of service, load, speed, state of ground and slope foreseen by the manufacturer
and corresponding to the situations normally encountered.".
5.10.2 Guards
5.10.2.1 General
Replace "NOTE" with "NOTE 1".
Add after the last paragraph:
"For road-building machinery like interchangeable equipment, which does not provide an own power source
and which is intended to be attached to another machine by the operator via an articulated shaft to the PTO
shaft of the energy source, the recipient side of the articulated shaft shall be enclosed in a protective casing
fixed to the machinery attached.
NOTE 2 Reference to the embodiment of such guards can be found in EN ISO 4254-1 or EN ISO 5674.".
5.10.2.3 Fixed guards
Replace existing paragraph with the following:
"Fixed guards that are to be removed as a part of maintenance described in the instruction handbook, shall be
fixed by systems that can be opened or removed only with tools. These guards fixing systems shall remain
attached to the guards or to the machinery when the guards are removed. Where possible, guards shall be
incapable of remaining in place without their fixings.".
5.11.2 Fuel tanks
nd
Replace the 2 paragraph with the following text:
"Non-metallic fuel tanks shall be made of flame retardant material. The speed of flame spread shall not
exceed 50 mm/min, when tested according to ISO 3795:1989.
NOTE Further requirements for non-metallic fuel tanks can be found in ISO 21507 and ECE R34.".
5.16 Electrical and electronic systems
5.16.1 General
Replace last paragraph with the following NOTE:
"NOTE For safety related functions of control systems using electronic components ISO 15998 or EN ISO 13849-
1:2006 should apply.".
5.18.2 Principles of noise reduction by design, at source and by protective devices
Add after the last paragraph the following text:
"Machinery shall be so designed and constructed that risks resulting from the emission of airborne noise are
reduced to the lowest level taking account of technical progress and the availability of means of reducing
noise, in particular, at source.".
5.18.3 Information on noise emission
Replace existing paragraphs with the following text:
"The instruction handbook shall contain information on sound power from road construction machinery and
the emission sound pressure level at the operator's position(s) as follows:
Where the equivalent continuous A-weighted emission sound pressure level at the operator's station(s);
 does not exceed 70 dB, a statement to this effect;
 exceeds 70 dB, the A-weighted sound pressure level at the operator's station(s);
 and additionally, where it exceeds 80 dB, the A-weighted sound power level emitted by the machine (see
relevant noise test codes in the applicable parts of EN 500).
The declaration of this value shall have the format of a single number declaration as defined in
EN ISO 4871:1996.
NOTE 1 EN ISO 4871:1996 provides a method to determine sound emission values to
...