Glass in Building - Thermally toughened soda lime silicate channel shaped safety glass - Part 2: Evaluation of conformity/Product standard

This document covers the evaluation of conformity and the factory production control of thermally toughened soda lime silicate channel shaped safety glass for use in buildings.
NOTE This also includes requirements subject to regulation.

Glas im Bauwesen - Thermisch vorgespanntes Kalknatron-Profilbau-Sicherheitsglas - Teil 2: Konformitätsbewertung/Produktnorm

Dieses Dokument umfasst die Konformitätsbewertung und die werkseigene Produktionskontrolle von thermisch vorgespanntem Kalknatron-Profilbau-Sicherheitsglas  zur Anwendung im Bauwesen.
ANMERKUNG   Eingeschlossen sind auch Anforderungen, die Gegenstand von Vorschriften sind.

Verre dans la construction - Verre de silicate sodo-calcique profilé de sécurité trempé thermiquement - Partie 2 : Evaluation de la conformité/Norme de produit

Le présent document spécifie des exigences relatives à l'évaluation de la conformité et au contrôle de la production en usine du verre de silicate sodo-calcique profilé de sécurité trempé thermiquement, utilisé dans la construction.
NOTE   Il comporte également des exigences soumises à réglementation.

Steklo v gradbeništvu - Toplotno kaljeno natrij-kalcijevo silikatno utorjeno varnostno steklo - 2. del: Ovrednotenje skladnosti/standard za izdelek

General Information

Status
Not Published
Public Enquiry End Date
31-Aug-2007
Withdrawal Date
17-Apr-2011
Current Stage
98 - Abandoned project (Adopted Project)
Start Date
18-Apr-2011
Due Date
23-Apr-2011
Completion Date
18-Apr-2011

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prEN 15683-2:2007
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SLOVENSKI STANDARD
oSIST prEN 15683-2:2007
01-junij-2007
Steklo v zgradbah - Toplotno kaljeno natrij-kalcijevo silikatno utorjeno varnostno
steklo - 2. del: Ovrednotenje skladnosti/standard za izdelek
Glass in Building - Thermally toughened soda lime silicate channel shaped safety glass -
Part 2: Evaluation of conformity/Product standard
Ta slovenski standard je istoveten z: prEN 15683-2
ICS:
81.040.20 Steklo v gradbeništvu Glass in building
oSIST prEN 15683-2:2007 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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EUROPEAN STANDARD
DRAFT
prEN 15683-2
NORME EUROPÉENNE
EUROPÄISCHE NORM
May 2007
ICS

English Version
Glass in Building - Thermally toughened soda lime silicate
channel shaped safety glass - Part 2: Evaluation of
conformity/Product standard
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee CEN/TC 129.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which
stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language
made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the
same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to
provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2007 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 15683-2:2007: E
worldwide for CEN national Members.

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prEN 15683-2:2007 (E)
Contents Page
Foreword.4
1 Scope.5
2 Normative references.5
3 Terms and definitions .6
4 Requirements.6
4.1 Product description.6
4.2 Conformity with the definition of thermally toughened soda lime silicate channel shaped
safety glass .7
4.3 Determination of the performances of characteristics.7
4.3.1 Characteristics of thermally toughened soda lime silicate channel shaped safety glass.7
4.3.2 Determination of characteristics of thermally toughened soda lime silicate channel shaped
safety glass products.8
4.4 Durability.10
4.5 Dangerous substances.11
5 Evaluation of conformity.11
5.1 General.11
5.2 Initial type testing of the product (see 5.1, 2) .11
5.2.1 General.11
5.2.2 Initial type testing of thermally toughened soda lime silicate channel shaped safety glass .12
5.2.3 Initial type testing of characteristic’s performances .15
5.3 Factory production control and inspection of samples in accordance with a prescribed test
plan (see 5.1, 1a and b) .15
5.4 Initial inspection of factory and of factory production control (see 5.1, 1d) .16
5.5 Continuous surveillance and assessment of the factory production control (see 5.1, 1c) .16
6 Marking and labelling .17
6.1 General.17
6.2 Product marking.17
6.3 Product characteristics.17
6.4 "Characteristic/performance identification paper" .17
Annex A (normative) Factory production control.18
A.1 Factory Production Control Requirements.18
A.1.1 General.18
A.1.2 Organisation.18
A.1.3 Control system.18
A.2 Marking.19
A.3 Inspection and testing tables of thermally toughened soda lime silicate channel shaped safety
glass production.19
A.3.1 Information to the Table A.1 .19
A.3.2 Use of proxy testing .20
Annex B (informative) Tests for factory production control.24
B.1 Fragmentation test.24
B.1.1 Requirements.24
B.1.2 Test method.24
Annex C (informative) Provisions for voluntary involvement of third party(ies).25
C.1 General.25
C.2 Voluntary tasks for third parties .25
C.3 Marking and labelling .25
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prEN 15683-2:2007 (E)
Annex ZA (normative) Clauses of this European Standard addressing the provisions of EU
Construction Products Directive .26
ZA.1 Scope and relevant characteristics .26
ZA.2 Procedure(s) for the attestation of conformity of thermally toughened soda lime silicate
channel shaped safety glass products .28
ZA.2.1 System(s) of attestation of conformity.28
ZA.2.2 EC Certificate and Declaration of conformity.31
ZA.3 CE marking and labelling.33
Bibliography.35

3

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prEN 15683-2:2007 (E)
Foreword
This document (prEN 15683-2:2007) has been prepared by Technical Committee CEN/TC 129 “Glass in building”,
the secretariat of which is held by NBN.
This document is currently submitted to the CEN Enquiry.
This document has been prepared under a mandate given to CEN by the European Commission and the European
Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document.
This Part of the European Standard does not stand alone, it is a part of one standard:
EN 15683-1: Glass in Building – Thermally toughened soda lime silicate channel shaped safety glass – Part 1:
Definition and description
EN 15683-2: Glass in Building - Thermally toughened soda lime silicate channel shaped safety glass – Part 2:
Evaluation of conformity/Product standard
This document contains other aspects of importance of trade.
4

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prEN 15683-2:2007 (E)
1 Scope
This document covers the evaluation of conformity and the factory production control of thermally toughened soda
lime silicate channel shaped safety glass for use in buildings.
NOTE This also includes requirements subject to regulation.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated references,
only the edition cited applies. For undated references, the latest edition of the referenced document (including any
amendments) applies.
EN 356, Glass in Building – Security glazing – Testing and classification of resistance against manual attack.
EN 410, Glass in Building – Glass in Building – Determination of luminous and solar characteristics of glazing.
EN 673, Glass in Building – Determination of thermal transmittance (U-value) – Calculation method.
EN 572-7, Glass in Building – Basic soda lime silicate glass products-– Part 1: Definitions and general physical and
mechanical properties
EN 572-7, Glass in Building – Basic soda lime silicate glass products-– Part 7: Wired or unwired channel shaped
glass
EN 1063, Glass in Building – Security glazing – Testing and classification of resistance against bullet attack.
EN 1096-1, Glass in Building – Coated glass – Part 1: Definitions and classification
EN 1096-2, Glass in building – Coated glass – Part 2: Requirements and test methods for class A, B and S
coatings.
EN 12600, Glass in Building – Pendulum test – Impact test method and classification for flat glass.
EN 12758, Glass in Building – Glazing and airborne sound insulation – Product descriptions and determination of
properties.
EN 12898, Glass in Building – Determination of the emissivity.
prEN 13474 (all parts), Glass in building – Design of glass panes.
EN 13501-1, Fire classification of construction products and building elements – Part 1: Classification using test
data from reaction to fire tests.
EN 13501-2, Fire classification of construction products and building elements – Part 2: Classification using test
data from fire resistance tests.
EN 13501-5, Fire classification of construction products and building elements – Part 5: Classification using test
data from fire exposure roof tests.
EN 13541, Glass in Building – Security glazing – Testing and classification of resistance against explosion pressure.
EN 15683-1:2007, Glass in Building – Thermally toughened soda lime silicate channel shaped safety glass –
Part 1: Definition and description.
5

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prEN 15683-2:2007 (E)
3 Terms and definitions
For the purpose of this document, the terms and definitions given in EN 15683-1:2007 and the following apply:
3.1
initial type testing
determination of the performance of a product (characteristic, durability), on the basis of either actual tests or other
procedures (such as conventional, standardised, tabulated or general accepted values, standardised or recognised
calculation methods, test reports when made available, …), in accordance with this document that demonstrates
compliance with this document.
3.2
test report
document that covers the results of tests undertaken on a representative sample of the product from production or
on a prototype design of the product.
3.3
product description
document that details the relevant parameters, e.g. process conditions, structure, etc., for defining a product that
complies with the standard. It includes specific reference(s) to characteristics that are modified by the production
process.
3.4
significant change
variation in performance beyond the permitted tolerance for the characteristic.
3.5
plank
a length of channel shaped glass.
4 Requirements
4.1 Product description
For conformity purposes the thermally toughened soda lime silicate channel shaped glass manufacturer is
responsible for the preparation and maintenance of the product description. This description shall describe the
product and/or product families.
Disclosure of the product description shall be at the discretion of the thermally toughened glass manufacturer or his
agent except in the case of regulatory requirements.
The description shall contain at least a normative part. The description may also contain an informative part, when
the manufacturer foresees further development of the product.
The normative part of the description shall contain the following minimum information:
 a reference to EN 15683 Parts 1 and 2 and all other standards with which the manufacturer claims compliance.
 the radiometric properties and durability of coated glass, i.e. coated glass that conforms with EN 1096-1 and
EN 1096-2, when those properties are changed, intentionally or unintentionally, by the thermal toughening
process.
The definition of product families shall be consistent with the normative part of the product description.
The substitution of materials shall maintain the conformity with the product description. The substituting material
can be added to the product family and also the product description when compliance has been demonstrated.
6

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prEN 15683-2:2007 (E)
4.2 Conformity with the definition of thermally toughened soda lime silicate channel shaped
safety glass
Products shall conform to the definition and fulfil the requirements of thermally toughened soda lime silicate
channel shaped safety glass as defined in EN 15683-1.
4.3 Determination of the performances of characteristics
4.3.1 Characteristics of thermally toughened soda lime silicate channel shaped safety glass
4.3.1.1 General
The characteristics of thermally toughened soda lime silicate channel shaped safety glass are those of the glass
substrate (see 4.3.1.2).
4.3.1.2 Characteristics of channel shaped glass used for thermally toughened soda lime silicate channel
shaped safety glass
Planks shall be made of unwired channel shaped glass products according to EN 572 -1 and 7. The panes may be
coated according to EN 1096-1 and EN 1096-2, and/or enamelled according to EN 15683-1.
For the characteristics listed in Table 1, for thermally toughened soda lime silicate channel shaped safety glass,
generally accepted values or calculated values may be used.
Since the majority of the characteristics of Table 1 are not changed significantly by the thermal toughening process
they shall be used for thermally toughened soda lime silicate channel shaped safety glass. The exceptions shall be
the characteristic bending strength (f and the resistance against sudden temperature changes and temperature
g,k)
differentials.
7

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prEN 15683-2:2007 (E)

Table 1 — Information on the characteristics of basic channel shaped glass, according to EN 14178-1,
used for the production of thermally toughened soda lime silicate channel shaped safety glass

Characteristic Symbol Unit

- Density kg/m³
ρ
- Hardness HK GPa
0,1/20
- Young's modulus Pa
E
- Poisson's ratio Dimensionless
µ
- Characteristic bending strength Pa
f
g,k
- Resistance against sudden temperature changes and temperature differentials K
- Specific heat capacity
c J/(kg.K)
- Coefficient of linear expansion -1
α K
- Thermal conductivity (for U-value)
W/(m.K)
λ
- Mean refractive index to visible radiation
n Dimensionless
- Emissivity
Dimensionless
ε
- Light transmittance
Dimensionless
τ
v
- Solar direct transmittance
Dimensionless
τ
e
- Total energy transmittance
Dimensionless
g




If some coatings, i.e. coated glass conforming with the EN 1096 series, when thermally toughened change their
radiometric properties the manufacturer shall refer to the following for the determination of the appropriate
characteristics, etc.:
 4.3.2.12 for the emissivity;
 4.3.2.13 for the light transmittance and reflectance;
 4.3.2.14 for the solar energy transmittance;
 EN 1096-2 for the durability of A, B and S coatings;
4.3.2 Determination of characteristics of thermally toughened soda lime silicate channel shaped safety
glass products
4.3.2.1 General
If the thermally toughened glass manufacturer wishes to claim that any performance characteristic is independent
of the production equipment used then the factory production control system shall be in accordance with this
document including his specific process control conditions
4.3.2.2 Safety in the case of fire - Resistance to fire
Fire resistance shall be determined and classified in accordance with EN 13501-2.
8

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prEN 15683-2:2007 (E)
NOTE EN 357 may be used as a classification reference specific to fire resistant glazed elements.
4.3.2.3 Safety in the case of fire - Reaction to fire
Reaction to fire shall be determined and classified in accordance with EN 13501-1.
Thermally toughened soda lime silicate channel shaped safety glass products are products/materials that do not
require to be tested for reaction to fire (e.g. Products/materials of Classes A1 according to Commission Decision
96/603/EC, as amended 2000/605/EC).
4.3.2.4 Safety in the case of fire - External fire behaviour
Where the manufacturer wishes to declare external fire performance (e.g. when subject to regulatory requirements),
the product shall be tested and classified in accordance with EN 13501-5.
4.3.2.5 Safety in use - Bullet resistance: shatter properties and resistance to attack
Bullet resistance shall be determined and classified in accordance with EN 1063.
NOTE Thermally toughened soda lime silicate channel shaped glass will usually not be classified as bullet resistant.
4.3.2.6 Safety in use - Explosion resistance: impact behaviour and resistance to impact
Explosion resistance shall be determined and classified in accordance with EN 13541.
NOTE Thermally toughened soda lime silicate channel shaped glass will usually not be classified as explosion resistant.
4.3.2.7 Safety in use - Burglar resistance: shatter properties and resistance to attack
Burglar resistance shall be determined and classified in accordance with EN 356.
NOTE Thermally toughened soda lime silicate channel shaped glass will usually not be classified as burglar resistant
4.3.2.8 Safety in use - Pendulum body impact resistance: shatter properties (safe breakability) and
resistance to impact
Pendulum body impact resistance shall be determined and classified in accordance with EN 12600.
NOTE 1 Thermally toughened soda lime silicate channel shaped glass can not be classified for pendulum body impact
resistance as the test method only applies to flat glass.
NOTE 2 A system incorporating thermally toughened soda lime silicate channel shaped glass may be tested and impact
performance determined.
4.3.2.9 Safety in use - Mechanical resistance: Resistance against sudden temperature changes and
temperature differentials
The resistance against sudden temperature changes and temperature differentials is a generally accepted value
that is given in EN 15683-1 and shall be ensured by compliance with this document.
4.3.2.10 Safety in use - Mechanical resistance: Resistance against wind, snow, permanent load and/or
imposed loads of the glass unit
The mechanical strength of thermally toughened soda lime silicate channel shaped safety glass is a characteristic
value that is given in EN 15683-1 and shall be ensured by compliance with this document.
As long as on the concerned construction or building site no part of prEN 13474 is applicable for the design then
the current method of determining mechanical resistance in the country of destination shall be applied.
9

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prEN 15683-2:2007 (E)
The manufactured or supplied type, i.e. thickness, width and flange height, and length (H) of thermally toughened
soda lime silicate channel shaped safety glass shall conform to the ordered type and length (H).
4.3.2.11 Protection against noise - Direct airborne sound reduction
The sound reduction indexes shall be determined in accordance with EN 12758. However, the information supplied
with the incoming glass may be used as the thermal toughening process does not alter the values.
4.3.2.12 Energy conservation and heat retention - Thermal properties
The thermal transmittance value (U-value) shall be determined by calculation in accordance with EN 673 with:
 emissivity ε : the declared value of the glass manufacturer. If the information is not available, the emissivity
shall be determined in accordance with EN 12898.
 nominal thickness of the glass panes
Subject to 5.2.1 the information supplied about the thermal properties of the incoming glass may be used if the
thermal toughening process does not alter the values.
4.3.2.13 Energy conservation and heat retention - Radiation properties: Light transmittance and
reflectance
The light transmittance and reflectance shall be determined in accordance with EN 410.
Subject to 5.2.1 the information supplied about the radiation properties of the incoming glass may be used if the
thermal toughening process does not alter the values.
4.3.2.14 Energy conservation and heat retention - Radiation properties: Solar energy characteristics
The solar energy transmittance and reflectance shall be determined in accordance with EN 410.
Subject to 5.2.1 the information supplied about the radiation properties of the incoming glass can be used if the
thermal toughening process does not alter the values.
4.4 Durability
When products conform to the definition of thermally toughened soda lime silicate channel shaped safety glass as
4.2 then the characteristics’ performances in 4.3.2 are ensured during an economically reasonable working life.
The durability of glass products including their characteristics, shall be ensured by the following:
 Compliance with this document
 Compliance with instructions from the glass product manufacturer or supplier
The manufacturer shall supply specific installation instructions or make reference to appropriate technical
specifications.
NOTE The durability of glass products depends on:
 building and construction movements due to various actions;
 building and construction vibrations due to various actions;
 deflection and racking of the glass support due to various actions;
10

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prEN 15683-2:2007 (E)
 glass support design (e.g. drainage of infiltrated water in the rebate, prevention of direct contact between glass support
members and glass);
 accuracy of glass support and glass support member dimensions;
 quality of installation of the glass support into or onto the buildings or constructions;
 glass support expansion due to adsorbed moisture from the air or other sources;
 the quality of installation of the glass product into or onto its support.
4.5 Dangerous substances
Materials used in products shall not release any dangerous substances in excess of the maximum permitted levels
specified in a relevant European Standard for the material or permitted in the national regulations of the Member
State of destination.
5 Evaluation of conformity
5.1 General
The evaluation of conformity shall be based on:
1) Factory production control;
This shall include the following:
a) Inspection of samples taken at the factory in accordance with a prescribed test plan;
b) Initial inspection of the factory and of factory production control;
c) Continuous surveillance and assessment of the factory production control.
2) Initial type testing of the product;
NOTE There may be a need to involve a third party, with 1b, 1c, and/or 2, for the purpose of regulatory marking (see Annex
ZA).
5.2 Initial type testing of the product (see 5.1, 2)
5.2.1 General
All the product’s characteristics shall be initial type tested to verify they are in conformity with the requirements of
this document. In addition instead of performing any actual testing, initial type testing may make use of:
 generally accepted and/or conventional and/or standardised values, in the Clause 2 referenced standards, or
in publications that are referred to in these standards;
 standardised calculation methods and recognised calculation methods in Clause 2 referenced standards, or in
publications that are referred to in these standards;
 test report(s) on the basis of 5.2.1.2 when made available except for the characteristics listed in 5.2.2.
 where components are used whose characteristics have already been determined, by the component
manufacturer, on the basis of conformity with other product standards, these characteristics need not be
reassessed providing they remain unchanged by the manufacturing process;
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prEN 15683-2:2007 (E)
 release of dangerous substances may be assessed indirectly by controlling the content of the substance
concerned;
 durability may be assessed indirectly by controlling the production processes according to this document;
NOTE 1: Products CE marked in accordance with appropriate harmonised European specifications may be presumed to have
the performances stated with the CE marking.
NOTE 2: There may be a need to involve a third party for the purpose of regulatory marking (see Annex ZA).
When actual testing is required then the Initial Type Testing (ITT) shall be undertaken on a sample representative
of the product taken from direct production or a prototype, any plant and/ or line.
Whenever a change occurs in the raw material or the production process (subject to the definition of the family),
which would change significantly one or more of the characteristics, the type tests shall be repeated for the
appropriate characteristics.
5.2.1.1 Multiple lines/sites
If a manufacturer operates one and/or more lines and/or sites, the following can reduce the requirement for multiple
Initial Type Testing (ITT):
i) The manufacturers’ technical file for a product shall specifically covers all sites and/or lines of the
1
same manufacturer ,
ii) The manufacturer shall es
...

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