Electromechanical elementary relays -- Part 1: General and safety requirements

Applies to electromechanical elementary relays (non-specified time all-or-nothing relays) and defines the basic safety-related and functional requirements for applications in all areas of electrical engineering or electronics.

Elektromechanische Elementarrelais (elektromechanische Schaltrelais ohne festgelegtes Zeitverhalten) -- Teil 1: Allgemeine und sicherheitsgerichtete Anforderungen

Relais électromécaniques élémentaires -- Partie 1: Exigences générales et de sécurité

Applies to electromechanical elementary relays (non-specified time all-or-nothing relays) and defines the basic safety-related and functional requirements for applications in all areas of electrical engineering or electronics.

Elektromehanski osnovni releji – 1. del: Splošne in varnostne zahteve

General Information

Status
Withdrawn
Publication Date
31-Aug-2004
Withdrawal Date
08-Jun-2011
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
09-Jun-2011
Due Date
02-Jul-2011
Completion Date
09-Jun-2011

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SLOVENSKI SIST EN 61810-1:2004

STANDARD
september 2004
Elektromehanski osnovni releji – 1. del: Splošne in varnostne zahteve
Electromechanical elementary relays -- Part 1: General and safety requirements
ICS 29.120.70 Referenčna številka
SIST EN 61810-1:2004(en)
©  Standard je založil in izdal Slovenski inštitut za standardizacijo. Razmnoževanje ali kopiranje celote ali delov tega dokumenta ni dovoljeno

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EUROPEAN STANDARD EN 61810-1
NORME EUROPÉENNE
EUROPÄISCHE NORM January 2004

ICS 29.120.70 Supersedes EN 61810-1:1998 & EN 61810-5:1998


English version


Electromechanical elementary relays
Part 1: General and safety requirements
(IEC 61810-1:2003)


Relais électromécaniques élémentaires Elektromechanische Elementarrelais
Partie 1: Exigences générales (elektromechanische Schaltrelais ohne
et de sécurité festgelegtes Zeitverhalten)
(CEI 61810-1:2003) Teil 1: Allgemeine und
sicherheitsgerichtete Anforderungen
(IEC 61810-1:2003)




This European Standard was approved by CENELEC on 2003-12-02. CENELEC members are bound to
comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and
notified to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Czech Republic,
Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland
and United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Central Secretariat: rue de Stassart 35, B - 1050 Brussels


© 2004 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.

Ref. No. EN 61810-1:2004 E

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EN 61810-1:2004 - 2 -
Foreword
The text of document 94/182/FDIS, future edition 2 of IEC 61810-1, prepared by IEC TC 94,
All-or-nothing electrical relays, was submitted to the IEC-CENELEC parallel vote and was approved by
CENELEC as EN 61810-1 on 2003-12-02.
This European Standard supersedes EN 61810-1:1998 and EN 61810-5:1998.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement (dop) 2004-09-01
– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2008-12-01
Annex ZA has been added by CENELEC.
__________
Endorsement notice
The text of the International Standard IEC 61810-1:2003 was approved by CENELEC as a European
Standard without any modification.
__________

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- 3 - EN 61810-1:2004
Annex ZA
(normative)

Normative references to international publications
with their corresponding European publications
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
NOTE When an international publication has been modified by common modifications, indicated by (mod), the relevant
EN/HD applies.
Publication Year Title EN/HD Year
1)
IEC 60038 (mod) 1983 IEC standard voltages HD 472 S1 1989
A1 1994 + A1 1995
A2 1997 + corr. February 2002
  - -
IEC 60050 series International Electrotechnical - -
Vocabulary

IEC 60068-2-17 1994 Basic environmental testing procedures EN 60068-2-17 1994
Part 2: Tests - Test Q: Sealing

IEC 60068-2-20 1979 Part 2: Tests - Test T: Soldering
+ A2 1987 HD 323.2.20 S3 1988

IEC 60085 1984 Thermal evaluation and classification of HD 566 S1 1990
electrical insulation

IEC 60112 2003 Method for the determination of the EN 60112 2003
proof and the comparative tracking
indices of solid insulating materials

IEC 60364-4-44 2001 Electrical installations of buildings - -
Part 4-44: Protection for safety -
Protection against voltage disturbances
and electromagnetic disturbances

IEC 60417 data- Graphical symbols for use on - -
base equipment

IEC 60664-1 1992 Insulation coordination for equipment
+ A1 2000 within low-voltage systems
+ A2 2002 Part 1: Principles, requirements and EN 60664-1 2003
tests

IEC 60695-2-2 1991 Fire hazard testing EN 60695-2-2 1994
Part 2: Test methods –
Section 2: Needle-flame test
A1 1994 A1 1995


1)
The title of HD 472 S1 is: Nominal voltages for low-voltage public electricity supply systems.

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EN 61810-1:2004 - 4 -
Publication Year Title EN/HD Year
IEC 60695-2-10 2000 Part 2-10: Glowing/hot-wire based test EN 60695-2-10 2001
methods - Glow-wire apparatus and
common test procedure

2)
IEC 60695-10-2 1995 Part 10-2: Guidance and test methods - -
for the minimization of the effects of
abnormal heat on electrotechnical
products involved in fires - Method for
testing products made from non-metallic
materials for resistance to heat using
the ball pressure test
A1 2001 - -

IEC 60721-3-3 1994 Classification of environmental EN 60721-3-3 1995
conditions
Part 3: Classification of groups of
environmental parameters and their
severities –
Section 3: Stationary use at
weatherprotected locations
A1 1995 - -
A2 1996 A2 1997

IEC 60730-1 1999 Automatic electrical controls for EN 60730-1 2000
(mod) household and similar use A11 2002
Part 1: General requirements A12 2003

IEC 60947-5-1 1997 Low-voltage switchgear and controlgear EN 60947-5-1 1997
 Part 5-1: Control circuit devices and A11 1997
A1 1999 switching elements - Electromechanical A1 1999
 control circuit devices A12 1999
A2 1999 A2 2000

IEC 60950-1 2001 Information technology equipment - EN 60950-1 2001
(mod) Safety
Part 1: General requirements

IEC 60999-1 1999 Connecting devices - Electrical copper EN 60999-1 2000
conductors - Safety requirements for
screw-type and screwless-type
clamping units
Part 1: General requirements and
particular requirements for clamping
units for conductors from 0,2 mm² up to
35 mm² (included)

IEC 61210 (mod) 1993 Connecting devices - Flat quick-connect EN 61210 1995
terminations for electrical copper
conductors - Safety requirements

IEC 61760-1 1998 Surface mounting technology EN 61760-1 1998
Part 1: Standard method for the
specification of surface mounting
components (SMDs)


2)
IEC 60695-10-2 is superseded by IEC 60695-10-2:2003, which is harmonized as EN 60695-10-2:2003.

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- 5 - EN 61810-1:2004
Publication Year Title EN/HD Year
IEC 61984 2001 Connectors - Safety requirements and EN 61984 2001
tests

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INTERNATIONAL IEC
STANDARD 61810-1
Second edition
2003-08
Electromechanical elementary relays –
Part 1:
General and safety requirements
Relais électromécaniques élémentaires –
Partie 1:
Exigences générales et de sécurité
© IEC 2003 ⎯ Copyright - all rights reserved
No part of this publication may be reproduced or utilized in any form or by any means, electronic or
mechanical, including photocopying and microfilm, without permission in writing from the publisher.
International Electrotechnical Commission, 3, rue de Varembé, PO Box 131, CH-1211 Geneva 20, Switzerland
Telephone: +41 22 919 02 11 Telefax: +41 22 919 03 00 E-mail: inmail@iec.ch  Web: www.iec.ch
PRICE CODE
Commission Electrotechnique Internationale XB
International Electrotechnical Commission
ɆɟɠɞɭɧɚɪɨɞɧɚɹɗɥɟɤɬɪɨɬɟɯɧɢɱɟɫɤɚɹɄɨɦɢɫɫɢɹ
For price, see current catalogue

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– 2 – 61810-1 © IEC:2003(E)
CONTENTS
FOREWORD . 4
1 Scope . 6
2 Normative references. 6
3 Terms and definitions . 8
3.1 Definitions related to general terms . 8
3.2 Definitions of relay types . 8
3.3 Definitions related to conditions and operations. 9
3.4 Definitions of operating values.12
3.5 Definitions related to contacts.13
3.6 Definitions related to accessories .15
3.7 Definitions related to insulation.16
4 Influence quantities.18
5 Rated values.18
5.1 Rated coil voltage/rated coil voltage range .19
5.2 Operative range.19
5.3 Release .19
5.4 Reset (bistable relays).19
5.5 Recommended number of cycles for electrical endurance.20
5.6 Recommended frequencies of operation .20
5.7 Contact loads .20
5.8 Ambient temperature .20
5.9 Categories of environmental protection.20
5.10 Duty factor.21
6 General provisions for testing .21
7 Documentation and marking .22
7.1 Data .22
7.2 Additional data.23
7.3 Marking .23
7.4 Symbols .24
8 Terminations.24
8.1 Screw terminals and screwless terminals.24
8.2 Flat quick-connect terminations .24
8.3 Solder terminals .25
8.3.1 Resistance to soldering heat.25
8.3.2 Solder pins .25
8.3.3 Terminals for surface mounting (SMD) .25
8.3.4 Other solder terminations (for example soldering lugs).25
8.4 Sockets .25
8.5 Alternative termination types.26
9 Sealing .26
10 Insulation resistance and dielectric strength.26
10.1 Preconditioning.26
10.2 Insulation resistance.26
10.3 Dielectric strength.27

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61810-1 © IEC:2003(E) – 3 –
11 Heating.29
11.1 Requirements .29
11.2 Test procedure .29
11.3 Terminals .30
11.3.1 General test conditions .30
11.3.2 Solder terminals.30
11.3.3 Flat quick-connect terminations.31
11.3.4 Screw and screwless type terminals.31
11.3.5 Alternative termination types.31
12 Basic operating function .32
12.1 General test conditions .32
12.2 Operate (monostable relays).32
12.3 Release (monostable relays) .32
12.4 Operate/reset (bistable relays).32
13 Heat and fire resistance.33
14 Electrical endurance .33
15 Mechanical endurance .35
16 Clearances, creepage distances and solid insulation .35
16.1 Clearances and creepage distances .35
16.2 Solid insulation .39
16.3 Accessible surfaces .40
Annex A (normative) Explanations regarding relays.41
Annex B (normative) Heating test arrangement .44
Annex C (informative) Schematic diagram of families of terminations .45
Annex D (normative) Glow-wire test .46
Annex E (normative) Proof tracking test .49
Annex F (normative) Ball pressure test.51
Annex G (informative) Needle flame test .52
Annex H (normative) Measurement of clearances and creepage distances.54
Annex I (normative) Relation between rated impulse withstand voltage, rated voltage
and overvoltage category .59
Annex J (normative) Pollution degrees .60
Annex K (normative) Inductive contact loads .61

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– 4 – 61810-1 © IEC:2003(E)
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
ELECTROMECHANICAL ELEMENTARY RELAYS –
Part 1: General and safety requirements
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, and Guides (hereafter referred to as “IEC Publication(s)”). Their preparation is entrusted to
technical committees; any IEC National Committee interested in the subject dealt with may participate in this
preparatory work. International, governmental and non-governmental organizations liaising with the IEC also
participate in this preparation. IEC collaborates closely with the International Organization for Standardization
(ISO) in accordance with conditions determined by agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any
equipment declared to be in conformity with an IEC Publication.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 61810-1 has been prepared by IEC technical committee 94: All-or-
nothing electrical relays.
This second edition cancels and replaces the first edition published in 1998 and IEC 61810-5,
published in 1998. This edition constitutes a technical revision.
The text of this standard is based on the following documents:
FDIS Report on voting
94/182/FDIS 94/186/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
A bilingual version of this document may be issued at a later date.

---------------------- Page: 10 ----------------------

61810-1 © IEC:2003(E) – 5 –
This new edition has been completely revised in order to
– establish a stand-alone standard for the type testing of electromechanical elementary
relays,
– incorporate and update the requirements and tests with regard to insulation coordination
as contained in former IEC 61810-5:1998,
– improve the structure of the standard to achieve better readability,
– update various requirements and tests.
The committee has decided that the contents of this publication will remain unchanged until
2005. At this date, the publication will be
• reconfirmed;
• withdrawn;
• replaced by a revised edition, or
• amended.

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– 6 – 61810-1 © IEC:2003(E)
ELECTROMECHANICAL ELEMENTARY RELAYS –
Part 1: General and safety requirements
1 Scope
This part of IEC 61810 applies to electromechanical elementary relays (non-specified time all-
or-nothing relays) for incorporation. It defines the basic safety-related and functional
requirements for applications in all areas of electrical engineering or electronics, such as:
• general industrial equipment,
• electrical facilities,
• electrical machines,
• electrical appliances for household and similar use,
• information technology and business equipment,
• building automation equipment,
• automation equipment,
• electrical installation equipment,
• medical equipment,
• control equipment,
• telecommunications,
• vehicles,
• transportation,
• etc.
Compliance with the requirements of this standard is verified by the type tests indicated.
In case the application of a relay determines additional requirements exceeding those
specified in this standard, the relay should be assessed in line with this application in
accordance with the relevant IEC standard(s) (for example IEC 60730-1, IEC 60335-1,
IEC 60950-1).
2 Normative references
The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies. For undated references, the latest edition
of the referenced document (including any amendments) applies.
IEC 60038:1993, IEC standard voltages
Amendment 1 (1984)
Amendment 2 (1997)
IEC 60050: International Electrotechnical Vocabulary
IEC 60068-2-17:1994, Basic environmental testing procedures – Part 2: Tests – Test Q:
Sealing

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61810-1 © IEC:2003(E) – 7 –
IEC 60068-2-20:1979, Basic environmental testing procedures – Part 2: Tests – Test T:
Soldering
Amendment 2 (1987)
IEC 60085:1984, Thermal evaluation and classification of electrical insulation
IEC 60112:2003, Method for the determination of the proof and the comparative tracking
indices of solid insulating materials
IEC 60364-4-44:2001, Electrical installations of buildings – Part 4-44: Protection for safety –
Protection against voltage disturbances and electromagnetic disturbances
1
IEC 60417-DB:2002, Graphical symbols for use on equipment
IEC 60664-1:1992, Insulation coordination for equipment within low-voltage systems – Part 1:
Principles, requirements and tests
Amendment 1 (2000)
Amendment 2 (2002)
IEC 60695-2-2:1991, Fire hazard testing – Part 2: Test methods – Section 2: Needle flame test
Amendment 1 (1994)
IEC 60695-2-10:2000, Fire hazard testing – Part 2-10: Glowing/hot-wire based test methods –
Glow-wire apparatus and common test procedure
IEC 60695-10-2:1995, Fire hazard testing – Part 10-2: Guidance and test methods for the
minimization of the effects of abnormal heat on electrotechnical products involved in fires –
Method for testing products made from non-metallic materials for resistance to heat using the
ball pressure test
Amendment 1 (2001)
IEC 60721-3-3:1994, Classification of environmental conditions – Part 3-3: Classification of
groups of environmental parameters and their severities – Stationary use at weatherprotected
locations
Amendment 1 (1995)
Amendment 2 (1996)
IEC 60730-1:1999, Automatic electrical controls for household and similar use – Part 1:
General requirements
IEC 60947-5-1:1997, Low-voltage switchgear and controlgear – Part 5-1: Control circuit
devices and switching elements – Electromechanical control circuit devices
Amendment 1 (1999)
Amendment 2 (1999)
IEC 60950-1:2001, Information technology equipment – Safety – Part 1: General requirements
IEC 60999-1:1999, Connecting devices – Electrical copper conductors – Safety requirements
for screw-type and screwless-type clamping units – Part 1: General requirements and
2 2
particular requirements for clamping units for conductors from 0,2 mm up to 35 mm
(included)
IEC 61210:1993, Connecting devices – Flat quick-connect terminations for electrical copper
conductors – Safety requirements
———————
1
"DB" refers to the IEC on-line database.

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– 8 – 61810-1 © IEC:2003(E)
IEC 61760-1:1998, Surface mounting technology – Part 1: Standard method for the specifica-
tion of surface mounting components (SMDs)
IEC 61984:2001, Connectors – Safety requirements and tests
3 Terms and definitions
For the purpose of this part of IEC 61810, the following terms and definitions apply.
NOTE 1 Definitions of terms not stipulated in this standard are given in IEC 60050, in particular in
IEC 60050(444).
NOTE 2 Some definitions taken from IEC 60050(444) have been modified for the application to this standard.
NOTE 3 In the text of this standard, the term relay is used instead of elementary relay to improve the readability.
3.1 Definitions related to general terms
3.1.1
marking
identification of a relay which, when completely given to the manufacturer of this relay, allows
the unambiguous indication of its electrical, mechanical, dimensional and functional
parameters
EXAMPLE Through the indication of the trade mark and the type designation on the relay, all relay-specific data
can be derived from the type code.
3.1.2
intended use
use of a relay for the purpose for which it was made, and in the manner intended by the
manufacturer
3.1.3
relay technology categories
categorization of relays, based upon environmental protection
[IEV 444-01-11, modified]
NOTE Six categories are in use (RT 0 to RT V).
3.2 Definitions of relay types
3.2.1
electrical relay
device designed to produce sudden and predetermined changes in one or more output circuits
when certain conditions are fulfilled in the electric input circuits controlling the device
[IEV 444-01-01]
NOTE 1 For the purpose of this standard, output circuits are contact circuits.
NOTE 2 For the purpose of this standard, the term “coil” is used to denote “input circuit”, although other types of
input circuits are possible.
3.2.2
all-or-nothing relay
electrical relay, which is intended to be energized by a quantity, the value of which is either
within its operative range or effectively zero
[IEV 444-01-02]
NOTE "All-or-nothing relays" include both "elementary relays" and "time relays".

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61810-1 © IEC:2003(E) – 9 –
3.2.3
elementary relay
all-or-nothing relay which operates and releases without any intentional time delay
[IEV 444-01-03]
3.2.4
electromechanical relay
electrical relay in which the intended response results mainly from the movement of
mechanical elements
[IEV 444-01-04]
3.2.5
electromagnetic relay
electromechanical relay in which the designed response is produced by means of electro-
magnetic forces
[IEV 444-01-05]
3.2.6
monostable relay
electrical relay which, having responded to an energizing quantity and having changed its
condition, returns to its previous condition when that quantity is removed
[IEV 444-01-07]
3.2.7
bistable relay
electrical relay which, having responded to an energizing quantity and having changed its
condition, remains in that condition after the quantity has been removed; a further appropriate
energization is required to make it change its condition
[IEV 444-01-08]
NOTE Bistable relays are also called latching relays.
3.2.8
polarized relay
electrical relay, the change of condition of which depends upo
...

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