SIST EN IEC 61076-8-101:2020

Connectors for electrical and electronic equipment - Product requirements - Part 8-101: Power connectors - Detail specification for 2-pole or 3-pole power plus 2-pole signal shielded and sealed connectors with plastic housing for rated current of 40 A (IEC 61076-8-101:2020)

This part of IEC 61076 describes 2-pole or 3-pole power plus 2-pole signal shielded and
sealed connectors with plastic housing (hereinafter referred to as a connector) for electrical
and electronic equipment, including overall dimensions, interface dimensions, technical
characteristics, performance requirements and test methods.
This document is applicable to electrical connectors with sealing and shielding requirements
meeting this document, with a rated voltage up to and including 750 V a.c. or 1 000 V d.c. and
a current rating of 40 A, in the field of electrical and electronic equipment.

Steckverbinder für elektronische Einrichtungen - Produktanforderungen - Teil 8-101: Leistungssteckverbinder - Bauartspezifikation für gasdichte geschirmte Steckverbinder mit Kunststoffgehäuse mit 2P/3P Leistung plus 2P Signal für 40 A Bemessungsstrom (IEC 61076-8-101:2020)

Connecteurs pour équipements électriques et électroniques - Exigences de produit - Partie 8-101: Connecteurs électriques - Spécification particulière pour connecteurs blindés étanches à 2 pôles ou 3 pôles pour la transmission de puissance et à 2 pôles pour la transmission de données avec boîtier plastique pour courant assigné de 40 A (IEC 61076-8-101:2020)

IEC 61076-8-101:2020 décrit les connecteurs blindés étanches à 2 pôles ou 3 pôles pour la transmission de puissance et à 2 pôles pour la transmission de données avec boîtier plastique (par la suite appelés connecteurs) pour équipements électriques et électroniques, et notamment leurs dimensions hors-tout, les dimensions des interfaces, les caractéristiques techniques, les exigences en matière de performances et les méthodes d’essai.
Le présent document s’applique à tous les connecteurs dont les exigences en matière d’étanchéité et de blindage répondent au présent document pour une tension assignée inférieure ou égale à 750 V en courant alternatif ou 1 000 V en courant continu avec un courant assigné de 40 A, dans le domaine des équipements électriques et électroniques.

Konektorji za električno in elektronsko opremo - Zahteve za izdelek - 8-101. del: Močnostni konektorji - Podrobna specifikacija za konektorje z 2 poloma ali s 3 napajalnimi poli in dodanima 2 poloma za signale, ki so zaslonjeni in zatesnjeni v plastičnih ohišjih, za naznačene toke do 40 A (IEC 61076-8-101:2020)

General Information

• Status: Published
• Publication Date: 09-Jun-2020
• ICS: 31.220.10 - Plug-and-socket devices. Connectors
• Technical Committee: I11 - Imaginarni 11
• Current Stage: 6060 - National Implementation/Publication (Adopted Project)
• Start Date: 05-Jun-2020
• Due Date: 10-Aug-2020
• Completion Date: 10-Jun-2020
• Ref Project: EN IEC 61076-8-101:2020 - Connectors for electrical and electronic equipment - Product requirements - Part 8-101: Power connectors - Detail specification for 2-pole or 3-pole power plus 2-pole signal shielded and sealed connectors with plastic housing for rated current of 40 A

Standards Content (Sample)

SLOVENSKI STANDARD
SIST EN IEC 61076-8-101:2020
01-september-2020
Konektorji za električno in elektronsko opremo - Zahteve za izdelek - 8-101. del:
Močnostni konektorji - Podrobna specifikacija za konektorje z 2 poloma ali s 3
napajalnimi poli in dodanima 2 poloma za signale, ki so zaslonjeni in zatesnjeni v
plastičnih ohišjih, za naznačene toke do 40 A (IEC 61076-8-101:2020)
Connectors for electrical and electronic equipment - Product requirements - Part 8-101:
Power connectors - Detail specification for 2-pole or 3-pole power plus 2-pole signal
shielded and sealed connectors with plastic housing for rated current of 40 A (IEC 61076
-8-101:2020)
Steckverbinder für elektronische Einrichtungen - Produktanforderungen - Teil 8-101:
Leistungssteckverbinder - Bauartspezifikation für gasdichte geschirmte Steckverbinder
mit Kunststoffgehäuse mit 2P/3P Leistung plus 2P Signal für 40 A Bemessungsstrom
(IEC 61076-8-101:2020)
Connecteurs pour équipements électriques et électroniques - Exigences de produit -
Partie 8-101: Connecteurs électriques - Spécification particulière pour connecteurs
blindés étanches à 2 pôles ou 3 pôles pour la transmission de puissance et à 2 pôles
pour la transmission de données avec boîtier plastique pour courant assigné de 40 A
(IEC 61076-8-101:2020)
Ta slovenski standard je istoveten z: EN IEC 61076-8-101:2020
ICS:
31.220.10 Vtiči in vtičnice, konektorji Plug-and-socket devices.
Connectors
SIST EN IEC 61076-8-101:2020 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN IEC 61076-8-101:2020

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SIST EN IEC 61076-8-101:2020


EUROPEAN STANDARD EN IEC 61076-8-101

NORME EUROPÉENNE

EUROPÄISCHE NORM
May 2020
ICS 31.220.10

English Version
Connectors for electrical and electronic equipment - Product
requirements - Part 8-101: Power connectors - Detail
specification for 2-pole or 3-pole power plus 2-pole signal
shielded and sealed connectors with plastic housing for rated
current of 40 A
(IEC 61076-8-101:2020)
Connecteurs pour équipements électriques et électroniques Steckverbinder für elektronische Einrichtungen -
- Exigences de produit - Partie 8-101: Connecteurs Produktanforderungen - Teil 8-101:
électriques - Spécification particulière pour connecteurs Leistungssteckverbinder - Bauartspezifikation für gasdichte
blindés étanches à 2 pôles ou 3 pôles pour la transmission geschirmte Steckverbinder mit Kunststoffgehäuse mit
de puissance et à 2 pôles pour la transmission de données 2P/3P Leistung plus 2P Signal für 40 A Bemessungsstrom
avec boîtier plastique pour courant assigné de 40 A (IEC 61076-8-101:2020)
(IEC 61076-8-101:2020)
This European Standard was approved by CENELEC on 2020-05-14. CENELEC members are bound to comply with the CEN/CENELEC
Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC
Management Centre or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the
same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic,
Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the
Netherlands, Norway, Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.


European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2020 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members.
 Ref. No. EN IEC 61076-8-101:2020 E

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SIST EN IEC 61076-8-101:2020
EN IEC 61076-8-101:2020 (E)
European foreword
The text of document 48B/2784/FDIS, future edition 1 of IEC 61076-8-101, prepared by SC 48B
"Electrical connectors" of IEC/TC 48 "Electrical connectors and mechanical structures for electrical
and electronic equipment" was submitted to the IEC-CENELEC parallel vote and approved by
CENELEC as EN IEC 61076-8-101:2020.
The following dates are fixed:
• latest date by which the document has to be implemented at national (dop) 2021-02-14
level by publication of an identical national standard or by endorsement
• latest date by which the national standards conflicting with the (dow) 2023-05-14
document have to be withdrawn

Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC shall not be held responsible for identifying any or all such patent rights.

Endorsement notice
The text of the International Standard IEC 61076-8-101:2020 was approved by CENELEC as a
European Standard without any modification.


2

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SIST EN IEC 61076-8-101:2020
EN IEC 61076-8-101:2020 (E)
Annex ZA
(normative)

Normative references to international publications
with their corresponding European publications
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments)
applies.
NOTE 1  Where an International Publication has been modified by common modifications, indicated by (mod), the relevant
EN/HD applies.
NOTE 2  Up-to-date information on the latest versions of the European Standards listed in this annex is available here:
www.cenelec.eu.
Publication Year Title EN/HD Year
IEC 60050-581 2008 International Electrotechnical Vocabulary - - -
Part 581: Electromechanical components for
electronic equipment
IEC 60068-1 - Environmental testing - Part 1: General and EN 60068-1 -
guidance
IEC 60228 2004 Conductors of insulated cables EN 60228 2005
  + corrigendum 2005-
05
IEC 60352-1 - Solderless connections - Part 1: Wrapped EN 60352-1 -
connections - General requirements, test
methods and practical guidance
IEC 60352-2 - Solderless connections - Part 2: Crimped EN 60352-2 -
connections - General requirements, test
methods and practical guidance
IEC 60352-3 - Solderless connections - Part 3: Accessible - -
insulation displacement (ID) connections -
General requirements, test methods and
practical guidance
IEC 60352-4 - Solderless connections - Part 4: Non- - -
accessible insulation displacement (ID)
connections - General requirements, test
methods and practical guidance
IEC 60352-5 - Solderless connections - Part 5: Press-in - -
connections - General requirements, test
methods and practical guidance
3

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SIST EN IEC 61076-8-101:2020
EN IEC 61076-8-101:2020 (E)
IEC 60352-6 - Solderless connections - Part 6: Insulation - -
piercing connections - General requirements,
test methods and practical guidance
IEC 60352-7 - Solderless connections - Part 7: Spring - -
clamp connections - General requirements,
test methods and practical guidance
IEC 60512-1-1 - Connectors for electronic equipment - Tests EN 60512-1-1 -
and measurements - Part 1-1: General
examination - Test 1a: Visual examination
IEC 60512-1-2 - Connectors for electronic equipment - Tests EN 60512-1-2 -
and measurements - Part 1-2: General
examination - Test 1b: Examination of
dimension and mass
IEC 60512-2-1 - Connectors for electronic equipment - Tests EN 60512-2-1 -
and measurements - Part 2-1: Electrical
continuity and contact resistance tests - Test
2a: Contact resistance - Millivolt level
method
IEC 60512-2-2 - Connectors for electronic equipment - Tests EN 60512-2-2 -
and measurements - Part 2-2: Electrical
continuity and contact resistance tests - Test
2b: Contact resistance - Specified test
current method
IEC 60512-2-5 - Connectors for electronic equipment - Tests EN 60512-2-5 -
and measurements - Part 2-5: Electrical
continuity and contact resistance tests - Test
2e: Contact disturbance
IEC 60512-2-6 - Connectors for electronic equipment - Tests EN 60512-2-6 -
and measurements - Part 2-6: Electrical
continuity and contact resistance tests - Test
2f: Housing (shell) electrical continuity
IEC 60512-3-1 - Connectors for electronic equipment - Tests EN 60512-3-1 -
and measurements - Part 3-1: Insulation
tests - Test 3a: Insulation resistance
IEC 60512-4-1 - Connectors for electronic equipment - Tests EN 60512-4-1 -
and measurements - Part 4-1: Voltage stress
tests - Test 4a: Voltage proof
IEC 60512-5-1 - Connectors for electronic equipment - Tests EN 60512-5-1 -
and measurements - Part 5-1: Current-
carrying capacity tests - Test 5a:
Temperature rise
IEC 60512-5-2 - Connectors for electronic equipment - Tests EN 60512-5-2 -
and measurements - Part 5-2: Current-
carrying capacity tests - Test 5b: Current-
temperature derating
4

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SIST EN IEC 61076-8-101:2020
EN IEC 61076-8-101:2020 (E)
IEC 60512-6-3 - Connectors for electronic equipment - Tests EN 60512-6-3 -
and measurements - Part 6-3: Dynamic
stress tests - Test 6c: Shock
IEC 60512-6-4 - Connectors for electronic equipment - Tests EN 60512-6-4 -
and measurements - Part 6-4: Dynamic
stress tests - Test 6d: Vibration (sinusoidal)
IEC 60512-7-1 - Connectors for electronic equipment - Tests EN 60512-7-1 -
and measurements - Part 7-1: Impact tests
(free connectors) - Test 7a: Free fall
(repeated)
IEC 60512-9-1 - Connectors for electronic equipment - Tests EN 60512-9-1 -
and measurements - Part 9-1: Endurance
tests - Test 9a: Mechanical operation
IEC 60512-9-2 - Connectors for electronic equipment - Tests EN 60512-9-2 -
and measurements - Part 9-2: Endurance
tests - Test 9b: Electrical load and
temperature
IEC 60512-11-1 - Connectors for electrical and electronic EN IEC 60512-11-1 -
equipment - Tests and measurements - Part
11-1: Climatic tests - Test 11a - Climatic
sequence
IEC 60512-11-3 - Connectors for electronic equipment - Tests EN 60512-11-3 -
and measurements - Part 11-3: Climatic
tests - Test 11c: Damp heat, steady state
IEC 60512-11-4 - Connectors for electronic equipment - Tests EN 60512-11-4 -
and measurements - Part 11-4: Climatic
tests - Test 11d: Rapid change of
temperature
IEC 60512-11-6 - Connectors for electronic equipment - Tests EN 60512-11-6 -
and measurements - Part 11-6: Climatic
tests - Test 11f: Corrosion, salt mist
IEC 60512-11-9 - Connectors for electronic equipment - Tests EN 60512-11-9 -
and measurements - Part 11-9: Climatic
tests - Test 11i: Dry heat
IEC 60512-11-10 - Connectors for electronic equipment - Tests EN 60512-11-10 -
and measurements - Part 11-10: Climatic
tests - Test 11j: Cold
IEC 60512-11-11 - Connectors for electronic equipment - Tests EN 60512-11-11 -
and measurements - Part 11-11: Climatic
tests - Test 11k: Low air pressure
IEC 60512-11-12 - Connectors for electronic equipment - Tests EN 60512-11-12 -
and measurements - Part 11-12: Climatic
tests - Test 11m: Damp heat, cyclic
5

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SIST EN IEC 61076-8-101:2020
EN IEC 61076-8-101:2020 (E)
IEC 60512-13-1 - Connectors for electronic equipment - Tests EN 60512-13-1 -
and measurements - Part 13-1: Mechanical
operation tests - Test 13a: Engaging and
separating forces
IEC 60512-13-5 - Connectors for electronic equipment - Tests EN 60512-13-5 -
and measurements - Part 13-5: Mechanical
operation tests - Test 13e: Polarizing and
keying method
IEC 60512-15-1 - Connectors for electronic equipment - Tests EN 60512-15-1 -
and measurements - Part 15-1: Connector
tests (mechanical) - Test 15a: Contact
retention in insert
IEC 60512-15-6 - Connectors for electronic equipment - Tests EN 60512-15-6 -
and measurements - Part 15-6: Connector
tests (mechanical) - Test 15f: Effectiveness
of connector coupling devices
IEC 60512-16-5 - Connectors for electronic equipment - Tests EN 60512-16-5 -
and measurements - Part 16-5: Mechanical
tests on contacts and terminations - Test
16e: Gauge retention force (resilient
contacts)
IEC 60529 1989 Degrees of protection provided by EN 60529 1991
enclosures (IP Code)
  + corrigendum 1993-
05
IEC 60695-2-11 2014 Fire hazard testing - Part 2-11: Glowing/hot- EN 60695-2-11 2014
wire based test methods - Glow-wire
flammability test method for end-products
(GWEPT)
IEC 60999-1 - Connecting devices - Electrical copper EN 60999-1 -
conductors - Safety requirements for screw-
type and screwless-type clamping units -
Part 1: General requirements and particular
requirements for clamping units for
conductors from 0,2 mm2 up to 35 mm2
(included)
IEC 60999-2 - Connecting devices - Electrical copper EN 60999-2 -
conductors - Safety requirements for screw-
type and screwless-type clamping units -
Part 2: Particular requirements for clamping
units for conductors above 35 mm2 up to
300 mm2 (included)
IEC 61076-1 - Connectors for electronic equipment - EN 61076-1 -
Product requirements - Part 1: Generic
specification
IEC 61984 2008 Connectors - Safety requirements and tests EN 61984 2009
6

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SIST EN IEC 61076-8-101:2020
EN IEC 61076-8-101:2020 (E)
IEC 62430 2019 Environmentally conscious design (ECD) - EN IEC 62430 2019
Principles, requirements and guidance
IEC Guide 109 - Environmental aspects - Inclusion in - -
electrotechnical product standards
ISO 1302 2002 Geometrical Product Specifications (GPS) - EN ISO 1302 2002
Indication of surface texture in technical
product documentation
ISO 6508-1 2015 Metallic materials - Rockwell hardness test - - -
Part 1: Test method
ISO 11469 2016 Plastics - Generic identification and marking EN ISO 11469 2016
of plastics products

7

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SIST EN IEC 61076-8-101:2020



IEC 61076-8-101

®


Edition 1.0 2020-04




INTERNATIONAL



STANDARD




NORME



INTERNATIONALE











Connectors for electrical and electronic equipment – Product requirements –

Part 8-101: Power connectors – Detail specification for 2-pole or 3-pole power

plus 2-pole signal shielded and sealed connectors with plastic housing for rated


current of 40 A



Connecteurs pour équipements électriques et électroniques – Exigences de


produit –

Partie 8-101: Connecteurs électriques – Spécification particulière pour

connecteurs blindés étanches à 2 pôles ou 3 pôles pour la transmission

de puissance et à 2 pôles pour la transmission de données avec boîtier

plastique pour courant assigné de 40 A








INTERNATIONAL

ELECTROTECHNICAL

COMMISSION


COMMISSION

ELECTROTECHNIQUE


INTERNATIONALE




ICS 31.220.10 ISBN 978-2-8322-8041-6




Warning! Make sure that you obtained this publication from an authorized distributor.

Attention! Veuillez vous assurer que vous avez obtenu cette publication via un distributeur agréé.

® Registered trademark of the International Electrotechnical Commission
Marque déposée de la Commission Electrotechnique Internationale

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SIST EN IEC 61076-8-101:2020
– 2 – IEC 61076-8-101:2020 © IEC 2020
CONTENTS
FOREWORD . 5
1 Scope . 8
2 Normative references . 8
3 Terms and definitions . 11
4 Technical information . 11
4.1 Recommended method of termination . 11
4.1.1 General . 11
4.1.2 Number of contacts and contact cavities . 11
4.2 Ratings and characteristics . 11
4.3 Systems of levels . 11
4.3.1 Performance levels . 11
4.3.2 Compatibility levels . 12
4.4 Classification into climatic categories . 12
4.5 Clearance and creepage distance . 12
4.6 Current-carrying capacity . 12
4.7 Marking . 12
5 Dimensional information . 12
5.1 General . 12
5.2 Isometric view and common features . 13
5.2.1 General . 13
5.2.2 Isometric view of free connectors . 13
5.2.3 Isometric view of fixed connectors . 13
5.3 Engagement (mating) information . 13
5.3.1 Engagement (mating) direction . 13
5.3.2 Perpendicular to the engaging (mating) direction . 13
5.3.3 Inclination . 13
5.4 Fixed connectors . 14
5.4.1 General . 14
5.4.2 Dimensions . 14
5.4.3 Terminations . 17
5.5 Free connectors . 17
5.5.1 General . 17
5.5.2 Dimensions . 18
5.5.3 Terminations . 21
5.6 Accessories . 21
5.7 Mounting information for connectors . 21
5.8 Gauges – Sizing gauges and retention force gauges . 21
6 Technical characteristics . 22
6.1 Classification into climatic categories . 22
6.2 Electrical characteristics . 22
6.2.1 Clearance and creepage distance . 22
6.2.2 Voltage proof . 22
6.2.3 Contact resistance . 23
6.2.4 Housing (shell) electrical continuity . 23
6.2.5 Insulation resistance . 23
6.2.6 Temperature rise . 24

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SIST EN IEC 61076-8-101:2020
IEC 61076-8-101:2020 © IEC 2020 – 3 –
6.2.7 Electrical load and temperature . 24
6.3 Mechanical characteristics . 24
6.3.1 Mechanical operation . 24
6.3.2 Effectiveness of connector coupling devices . 24
6.3.3 Gauge retention force (resilient contact) . 25
6.3.4 Engaging and separating forces . 25
6.3.5 Contact retention in insert . 25
6.3.6 Polarizing and keying method . 25
6.4 Dynamic stress test. 25
6.4.1 Vibration (sine) . 25
6.4.2 Shock . 26
6.4.3 Free fall (repeated) . 26
6.4.4 IP degree of protection . 26
6.4.5 Glow-wire flammability test method for end-products (GWEPT) . 26
6.5 Climatic test . 26
6.5.1 Damp heat, steady state . 26
6.5.2 Rapid change of temperature . 27
6.5.3 Corrosion, salt mist . 27
6.5.4 Dry heat . 27
6.5.5 Cold. 27
6.5.6 Low air pressure . 27
6.6 Environmental aspects . 27
6.6.1 Marking of insulation material (plastic) . 27
6.6.2 Design/use of material . 28
7 Test schedule . 28
7.1 General . 28
7.2 Test schedules . 28
7.2.1 Basic (minimum) test schedule . 28
7.2.2 Full test schedule . 28
7.3 Test procedures and measurement methods . 38
7.4 Pre-conditioning . 38
7.5 Wiring and mounting of test specimens . 38
7.5.1 Wiring . 38
7.5.2 Mounting . 38

Figure 1 – 2-pole and 3-pole free connector . 13
Figure 2 – 2-pole and 3-pole fixed connector . 13
Figure 3 – 2-pole 40 A fixed connector . 14
Figure 4 – 3-pole 40 A fixed connector . 15
Figure 5 – Fixed connector codings . 16
Figure 6 – 2-pole 40 A free connector . 18
Figure 7 – 3-pole 40 A free connector . 19
Figure 8 – Free connector codings . 20
Figure 9 – Gauge for signal contact . 21
Figure 10 – Gauge for power contact . 22

Table 1 – Climatic categories . 12

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SIST EN IEC 61076-8-101:2020
– 4 – IEC 61076-8-101:2020 © IEC 2020
Table 2 – 2-pole 40 A fixed connector dimensions . 14
Table 3 – 3-pole 40 A fixed connector dimensions . 15
Table 4 – Fixed connector codings dimensions . 17
Table 5 – 2-pole 40 A free connector dimensions . 18
Table 6 – 3-pole 40 A free connector dimensions . 19
Table 7 – Free connector codings dimensions . 21
Table 8 – Gauge dimensions. 22
Table 9 – Voltage proof . 23
Table 10 – Vibration . 26
Table 11 – Number of test specimens . 28
Table 12 – Test group P . 29
Table 13 – Test group AP . 30
Table 14 – Test group BP . 31
Table 15 – Test group CP . 33
Table 16 – Test group DP . 34
Table 17– Test group EP . 35
Table 18 – Test group GP . 36
Table 19 – Test group JP . 36
Table 20 – Test group KP . 37

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SIST EN IEC 61076-8-101:2020
IEC 61076-8-101:2020 © IEC 2020 – 5 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________

CONN
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