SIST IEC/TR 61366-4:1999
(Main)Hydraulic turbines, storage pumps and pump-turbines - Tendering Documents - Part 4: Guidelines for technical specifications for Kaplan and propeller turbines
Hydraulic turbines, storage pumps and pump-turbines - Tendering Documents - Part 4: Guidelines for technical specifications for Kaplan and propeller turbines
IEC 61332:2016 specifies classification rules for soft ferrite materials used in inductive components (inductors and transformers) fulfilling the requirements of the electronic industries. This document addresses the following issues for ferrite suppliers and users:
- cross-reference between materials from multiple suppliers;
- assistance to customers in understanding the published technical data in catalogues when comparing multiple suppliers;
- guidance to customers in selecting the most applicable material for each application;
- setting of nomenclature for IEC standards relating to ferrite;
- establishing uniform benchmarks for suppliers for performance in new development of materials.
This edition includes the following significant technical changes with respect to the previous edition:
a) deleted "c" rank from subclass from Table 3, because of too large power loss density;
b) added "a-wide" rank in subclasses PW3, PW4 and PW5 in Table 3;
c) changed "B" of PW3 class from 100 mT to 200 mT; "B x f" and "power loss density" have also been changed;
d) changed "B" of PW4 class from 50 mT to 100 mT; "B x f" and "power loss density" have also been changed.
Classification des matériaux ferrites doux
L'IEC 61332:2016 spécifie les règles de classification pour les matériaux ferrites doux utilisés dans les composants inductifs (inductances et transformateurs) qui satisfont aux exigences des domaines de l’électronique. Le présent document traite des points suivants pour les fournisseurs et les utilisateurs de ferrite:
- références croisées entre matériaux issus de plusieurs fournisseurs;
- aide apportée aux clients pour comprendre les données techniques publiées dans les catalogues lors de la comparaison de plusieurs fournisseurs;
- recommandations aux clients pour le choix du matériau le plus approprié pour chaque application;
- établissement d'une nomenclature pour les normes IEC en rapport avec la ferrite;
- établissement de références uniformes pour les fournisseurs sur la performance du nouveau développement de matériaux.
Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente:
a) rang "c" supprimé de la sous-classe du Tableau 3 à cause d'une densité de perte de puissance trop importante;
b) rang "a-large" ajouté dans les sous-classes PW3, PW4 et PW5 dans le Tableau 3;
c) "B" de la classe PW3 modifié de 100 mT à 200 mT; "B ´ f" et "densité de perte de puissance" ont également été modifiés;
d) "B" de la classe PW4 modifié de 50 mT à 100 mT; "B ´ f" et "densité de perte de puissance" ont également été modifiés.
Vodne turbine, akumulacijske črpalke in črpalne turbine – Razpisna dokumentacija – 4. del: Smernice za tehnične specifikacije Kaplanovih in propelerskih turbin
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IEC 61332
®
Edition 3.0 2016-11
INTERNATIONAL
STANDARD
Soft ferrite material classification
IEC 61332:2016-11(en)
---------------------- Page: 1 ----------------------
THIS PUBLICATION IS COPYRIGHT PROTECTED
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---------------------- Page: 2 ----------------------
IEC 61332
®
Edition 3.0 2016-11
INTERNATIONAL
STANDARD
Soft ferrite material classification
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 29.100.10 ISBN 978-2-8322-3748-9
Warning! Make sure that you obtained this publication from an authorized distributor.
® Registered trademark of the International Electrotechnical Commission
---------------------- Page: 3 ----------------------
– 2 – IEC 61332:2016 IEC 2016
CONTENTS
FOREWORD . 3
1 Scope . 5
2 Normative references . 5
3 Terms and definitions. 5
4 Classification . 5
4.1 Material classification . 5
4.2 Main classes . 6
4.3 Subclasses . 6
5 Soft ferrite material classes . 6
5.1 Materials used as impedances in interference suppression applications (IS
class) . 6
5.2 Materials used mainly in low flux density applications (B ≤ 5 mT) (SP class) . 7
5.3 Materials used mainly in high flux density applications (PW class) . 8
Bibliography . 10
Table 1 – IS class ferrite materials . 7
Table 2 – SP class ferrite materials . 8
Table 3 – PW class ferrite materials . 9
---------------------- Page: 4 ----------------------
IEC 61332:2016 IEC 2016 – 3 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
SOFT FERRITE MATERIAL CLASSIFICATION
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising all
national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and in
addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports,
Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their
preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with
may participate in this preparatory work. International, governmental and non-governmental organizations liaising
with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for
Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
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Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
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any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and expenses
arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent
rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 61332 has been prepared IEC technical committee 51: Magnetic
components, ferrite and magnetic powder materials.
This third edition cancels and replaces the second edition published in 2005. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) deleted "c" rank from subclass from Table 3, because of too large power loss density;
b) added "a-wide" rank in subclasses PW3, PW4 and PW5 in Table 3;
c) changed "B" of PW3 class from 100 mT to 200 mT; "B × f" and "power loss density" have also
been changed;
d) changed "B" of PW4 class from 50 mT to 100 mT; "B × f" and "power loss density" have also
been changed.
---------------------- Page: 5 ----------------------
– 4 – IEC 61332:2016 IEC 2016
The text of this standard is based on the following documents:
FDIS Report on voting
51/1146/FDIS 51/1155/RVD
Full information on the voting for the approval of this International Standard can be found in the
report on voting indicated in the above table.
This document has been drafted in accordance wi
...
IEC 61332
®
Edition 3.0 2016-11
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Soft ferrite material classification
Classification des matériaux ferrites doux
IEC 61332:2016-11(en-fr)
---------------------- Page: 1 ----------------------
THIS PUBLICATION IS COPYRIGHT PROTECTED
Copyright © 2016 IEC, Geneva, Switzerland
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---------------------- Page: 2 ----------------------
IEC 61332
®
Edition 3.0 2016-11
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Soft ferrite material classification
Classification des matériaux ferrites doux
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.100.10 ISBN 978-2-8322-9258-7
Warning! Make sure that you obtained this publication from an authorized distributor.
Attention! Veuillez vous assurer que vous avez obtenu cette publication via un distributeur agréé.
® Registered trademark of the International Electrotechnical Commission
Marque déposée de la Commission Electrotechnique Internationale
---------------------- Page: 3 ----------------------
– 2 – IEC 61332:2016 IEC 2016
CONTENTS
FOREWORD . 3
1 Scope . 5
2 Normative references . 5
3 Terms and definitions . 5
4 Classification . 6
4.1 Material classification . 6
4.2 Main classes . 6
4.3 Subclasses . 6
5 Soft ferrite material classes . 6
5.1 Materials used as impedances in interference suppression applications (IS
class) . 6
5.2 Materials used mainly in low flux density applications (B ≤ 5 mT) (SP class) . 7
5.3 Materials used mainly in high flux density applications (PW class) . 8
Bibliography . 10
Table 1 – IS class ferrite materials . 7
Table 2 – SP class ferrite materials . 8
Table 3 – PW class ferrite materials . 9
---------------------- Page: 4 ----------------------
IEC 61332:2016 IEC 2016 – 3 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
SOFT FERRITE MATERIAL CLASSIFICATION
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and in
addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports,
Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their
preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with
may participate in this preparatory work. International, governmental and non-governmental organizations liaising
with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for
Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence between
any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and expenses
arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent
rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 61332 has been prepared IEC technical committee 51: Magnetic
components, ferrite and magnetic powder materials.
This third edition cancels and replaces the second edition published in 2005. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) deleted "c" rank from subclass from Table 3, because of too large power loss density;
b) added "a-wide" rank in subclasses PW3, PW4 and PW5 in Table 3;
c) changed "B" of PW3 class from 100 mT to 200 mT; "B × f" and "power loss density" have also
been changed;
d) changed "B" of PW4 class from 50 mT to 100 mT; "B × f" and "power loss density" have also
been changed.
---------------------- Page: 5 ----------------------
– 4 – IEC 61332:2016 IEC 2016
The text of this standard is based on the following documents:
FDIS Report on voting
51/1146/FDIS 51/1155/RVD
Full information on the voting for the approval of this International Standard can be found in the
report on voting indicated in the above table.
This document has been drafted in accordance with the ISO/IEC Directives, Part 2.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
---------------------- Page: 6 ----------------------
IEC 61332:2016 IEC 2016 – 5 –
SOFT FERRITE MATERIAL CLASSIFICATION
1 Scope
This document specifies classification rules for soft ferrite materials used in inductive
components (inductors and transformers) fulfilling the requirements of the electronic industries.
This document addresses the following issues for ferrite suppliers and users:
• cross-reference between materials from multiple suppliers;
• assistance to customers in understanding the published technical data in catalogues when
comparing multiple suppliers;
• guidance to customers in selecting the most applicable material for each application;
• setting of nomenclature for IEC standards relating to ferrite;
• establishing uniform benchmarks for suppliers for performance in new development of
materials.
The numerical values given in this document are typical values of the parameters (properties) of
the related materials. Direct translation from the material specification into the core specification
is not always easy or possible.
Every detailed material and core specification should be agreed upon between the user and the
manufacturer.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies.
For undated references, the latest edition of the referenced document (including any
amendments) applies.
IEC 60050-221, International Electrotechnical Vocabulary – Chapter 221: Magnetic materials
and components
3 Terms and definitions
For the purposes of this document, the terms and definitions given in IEC 60050-221 apply.
ISO and IEC maintain terminological databases for use in standardization at the following
addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: available at http://www.iso.org/obp
---------------------- Page: 7 ----------------------
– 6 – IEC 61332:2016 IEC 2016
4 Classification
4.1 Material classification
Soft ferrite materials may be classified according to the following basic parameters:
• initial permeability and relevant operation frequency and/or applicable maximum frequency;
• initial permeability as a function of the temperature;
• applicable maximum flux density and/or amplitude permeability;
• power loss at a given frequency, temperature and flux density;
• normalized impedance at a given frequency.
4.2 Main classes
Soft ferrite materials may be divided into three main classes identified by two letters as follows:
• class IS materials are for use at AC low flux density as impedances in interference
suppression (EMI) applications;
• class SP materials are for use at low flux density in signal processing applications;
• class PW materials are for use at high flux density (power application).
4.3 Subclasses
Each main class is divided into subclasses identified by two letters and a serial number.
Ferrite manufacturers’ catalogues may indicate more than one class into which a material grade
can fall, where desired.
5 Soft ferrite material classes
5.1 Materials used as impedances in interference suppression applications (IS class)
These materials are mainly used in the shape of rods, tubes, beads, wide band chokes, bobbin
cores and rings. The relevant subclasses are given in Table 1.
---------------------- Page: 8 ----------------------
IEC 61332:2016 IEC 2016 – 7 –
Table 1 – IS class ferrite materials
a
Subclasses Frequency Normalized Initial Curie temperature
b c
impedance permeability
Z µ T
N i C
MHz Ω/mm °C
IS1 300 ≥ 50 < 100 > 300
IS2a ≥ 50
300 100 to 2 000 200 to 300
IS2b
≥ 40
IS3a
≥ 40
100 100 to 2 000 100 to 250
IS3b
≥ 30
IS4a
≥ 30
30 100 to 2 000 100 to 250
IS4b
≥ 20
IS5a
≥ 30
10 2 000 to 6 000 100 to 250
IS5b
≥ 20
IS6a
≥ 30
3 2 000 to 6 000 100 to 150
IS6b
≥ 20
IS7a
≥ 20
1 2 000 to 6 000 100 to 150
IS7b
≥ 10
IS8a ≥ 20
1 6 000 to 10 000 100 to 150
IS8b
≥ 10
IS9a ≥ 10
0,5 10 000 to 15 000 > 100
IS9b
≥ 5
a
The frequency is the measuring frequency of the normalized impedance.
b
Measured on a bead φ5 mm × φ2 mm × 10 mm and at a temperature of 25 °C.
c
µ is measured at ≤ 10 kHz, ≤ 0,5 mT. µ is for reference only, indicating typical values seen. µ is not a
i i i
fundamental parameter for class IS materials.
5.2 Materials used mainly in low flux density applications (B ≤ 5 mT) (SP class)
These materials are mainly used in the shape of ring-cores, pot-cores, EP-cores, RM-cores and
E-cores. The relevant subclasses are given in Table 2.
---------------------- Page: 9 ----------------------
– 8 – IEC 61332:2016 IEC 2016
Table 2 – SP class ferrite materials
b
Subclasses Initial Relative loss Frequency Curie temperature
a a
permeability factor
tanδ/µ T
i C
–6
MHz °C
µ ×10
i
SP1 < 100 50 to 150 10 > 300
SP2 100 to 400 1
20 to 30 > 250
SP3 400 to 800
15 to 50 0,1 > 150
SP4 800 to 1 200 1 to 10 0,1 > 120
SP5 1 200 to 2 000 1 to 10 0,1 > 120
SP6 1 200 to 2 500
2 to 7 0,1 > 150
SP7 1 500 to 2 500
3 to 5 0,1 > 150
SP8 2 500 to 3 500 2 to 10 0,1 > 130
SP9 3 500 to 6 000 0,1
≤ 15 > 120
SP10a 6 000 to 8 000
≤ 3 0,01 > 120
SP10b 6 000 to 8 000 0,01
≤ 10 > 120
SP11a 8 000 to 12 000
≤ 3 0,01 > 100
SP11b 8 000 to 12 000 0,01
≤ 10 > 100
SP12a 12 000 to 16 000 ≤ 6 0,01 > 100
SP12b 12 000 to 16 000 0,01
≤ 20 > 100
SP13 16 000 to 20 000 ≤ 20 0,01 > 100
NOTE The size of the test core is φ10 mm × φ6 mm × 4 mm.
a
µ and tanδ/µ are measured at 25 °C.
i i
b
The frequency is the measuring frequency for tanδ/µ .
i
5.3 Materials used mainly in high flux density applications (PW class)
These materials are mainly used in the shape of RM-cores, EFD-cores, ER-cores, ETD-cores,
EER-cores, E-cores, PQ-cores, ring-cores and cores for planar applications. The relevant
subclasses are given in Table 3.
---------------------- Page: 10 ----------------------
IEC 61332:2016 IEC 2016 – 9 –
Table 3 – PW class ferrite materials
a c,d b c g
Subclasses f f B μ T Performance Power loss μ
max a i
factor (volume)
d,e,f
(B×f) Density
3
kHz kHz mT °C mT×kHz kW/m
PW1a 4 500 ≤ 100
3 500 to
100 15 300 2 500 100
2 000
(300×15)
PW1b ≤ 200
PW2a 5 000 ≤ 60
3 500 to
200 25 200 2 500 100
2 000
(200×25)
PW2b ≤ 150
≤ 350
PW3a 100
20 000
3 500 to
PW3b 300 100 200 3 000 100 ≤ 700
2 000
(200×100)
PW3a-wide 80 to 140
≤ 450
≤ 350
PW4a 100
30 000
3 000 to
PW4b 500 300 100 3 000 100 ≤ 700
1 400
(100×300)
PW4a-wide 60 to 120
≤ 350
≤ 100
PW5a 100
25 000
2 000 to
PW5b 1 000 500 50 2 000 100 ≤ 150
1 400
(50×500)
PW5a-wide 60 to 120
≤ 150
PW6a 25 000 ≤ 100
1 400 to
2 000 1 000 25 1 000 100
800
PW6b (25×1 000)
≤ 150
PW7a 30 000 ≤ 100
1 400 to
3 000 2 000 15 1 000 100
800
(15×2 000)
PW7b ≤ 150
PW8a 30 000 ≤ 100
5 000 3 000 10 400 100 800 to 400
(10×3 000)
PW8b ≤ 200
PW9a 50 000 ≤ 200
10 000 5 000 10 40 100 400 to 40
PW9b (10×5 000) ≤ 300
NOTE The size of the test core is φ25 mm × φ15 mm × 10 mm or smaller.
a
f is the guide of applicable maximum frequency relevant to a given material subclass.
max
b
B is the applicable AC peak flux density relevant to a given material subclass. These levels of B normally result in
3
power losses in the ranges ≤ 300 kW/m . In these ranges, a wide variety of sizes in the common shapes can be
used in open air conditions without forced cooling. The use of higher flux densities in these subclasses will result
in higher power losses which may often require additional cooling, or will be limited in open air with no forced
cooling to the use of only smaller sizes f
...
SLOVENSKI STANDARD
SIST IEC/TR 61366-4:1999
01-april-1999
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Hydraulic turbines, storage pumps and pump-turbines - Tendering Documents - Part 4:
Guidelines for technical specifications for Kaplan and propeller turbines
Ta slovenski standard je istoveten z: IEC/TR 61366-4
ICS:
27.140 Vodna energija Hydraulic energy engineering
SIST IEC/TR 61366-4:1999 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST IEC/TR 61366-4:1999
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SIST IEC/TR 61366-4:1999
TECHNICAL
IEC
REPORT – TYPE 3
61366-4
First edition
1998-03
Hydraulic turbines, storage pumps
and pump-turbines –
Tendering Documents –
Part 4:
Guidelines for technical specifications
for Kaplan and propeller turbines
Turbines hydrauliques, pompes d’accumulation
et pompes-turbines –
Documents d’appel d’offres –
Partie 4:
Guide des spécifications techniques pour les turbines Kaplan
et les turbines à hélice
IEC 1998 Copyright - all rights reserved
No part of this publication may be reproduced or utilized in any form or by any means, electronic or
mechanical, including photocopying and microfilm, without permission in writing from the publisher.
International Electrotechnical Commission 3, rue de Varembé Geneva, Switzerland
Telefax: +41 22 919 0300 e-mail: inmail@iec.ch IEC web site http: //www.iec.ch
Commission Electrotechnique Internationale
PRICE CODE
V
International Electrotechnical Commission
For price, see current catalogue
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CONTENTS
Page
FOREWORD . 4
Clause
0 Introduction to technical specifications . 7
1 Scope. 9
2 Reference documents . 9
3 Technical requirements. 9
3.1 Scope of work. 9
3.2 Limits of the contract . 10
3.3 Supply by Employer . 10
3.4 Design conditions . 11
3.5 Technical performance and other guarantees. 14
3.6 Mechanical design criteria . 17
3.7 Design documentation . 17
3.8 Materials and construction . 18
3.9 Shop inspection and testing . 19
4 Technical specifications for fixed/embedded components. 20
4.1 Spiral case . 21
4.2 Stay ring. 22
4.3 Foundation ring . 22
4.4 Discharge ring . 23
4.5 Draft tube and draft tube liner . 23
4.6 Pit liner. 24
5 Technical specifications for stationary/removable components . 24
5.1 Headcover and bottom ring . 24
5.2 Guide vanes . 25
6 Technical specifications for guide vane regulating apparatus. 25
6.1 Servomotors . 25
6.2 Connecting rods . 25
6.3 Regulating ring . 26
6.4 Guide vane linkage . 26
6.5 Guide vane overload protection. 26
6.6 Locking devices. 26
7 Technical specifications for rotating parts, guide bearings and seals . 26
7.1 Runner . 26
7.2 Runner blade regulating apparatus . 27
7.3 Main shaft . 27
7.4 Turbine guide bearing. 28
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Clause Page
7.5 Main shaft seal . 28
7.6 Standstill (maintenance) seal . 28
8 Technical specifications for thrust bearing (when specified as part of
turbine supply). 29
8.1 Design data . 29
8.2 Bearing support . 29
8.3 Bearing assembly . 29
8.4 Oil injection pressure lift system. 29
9 Technical specifications for miscellaneous components . 29
9.1 Walkways, access platforms and stairs . 29
9.2 Lifting fixtures. 30
9.3 Special tools. 30
9.4 Standard tools . 30
9.5 Turbine pit hoist. 30
9.6 Nameplate. 30
10 Technical specifications for auxiliary systems. 30
10.1 Turbine pit drainage. 30
10.2 Lubrication of guide vane regulating system . 31
10.3 Air admission system. 31
10.4 Tailwater depression system. 31
11 Technical specifications for instrumentation . 31
11.1 Controls. 31
11.2 Indication. 31
11.3 Protection. 31
12 Spare parts. 32
13 Model acceptance tests . 32
14 Site installation and commissioning tests . 33
14.1 General . 33
14.2 Installation procedures. 33
14.3 Tests during installation . 33
14.4 Commissioning tests. 33
15 Field acceptance tests . 34
15.1 Scope and reports . 34
15.2 Inspection of cavitation pitting. 34
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INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
HYDRAULIC TURBINES, STORAGE PUMPS AND PUMP-TURBINES –
TENDERING DOCUMENTS –
Part 4: Guidelines for technical specifications
for Kaplan and propeller turbines
FOREWORD
1) The IEC (International Electrotechnical Commission) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of the IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, the IEC publishes International Standards. Their preparation is
entrusted to technical committees; any IEC National Committee interested in the subject dealt with may
participate in this preparatory work. International, governmental and non-governmental organizations liaising
with the IEC also participate in this preparation. The IEC collaborates closely with the International Organization
for Standardization (ISO) in accordance with conditions determined by agreement between the two
organizations.
2) The formal decisions or agreements of the IEC on technical matters express, as nearly as possible, an
international consensus of opinion on the relevant subjects since each technical committee has representation
from all interested National Committees.
3) The documents produced have the form of recommendations for international use and are published in the form
of standards, technical reports or guides and they are accepted by the National Committees in that sense.
4) In order to promote international unification, IEC National Committees undertake to apply IEC International
Standards transparently to the maximum extent possible in their national and regional standards. Any
divergence between the IEC Standard and the corresponding national or regional standard shall be clearly
indicated in the latter.
5) The IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any
equipment declared to be in conformity with one of its standards.
6) Attention is drawn to the possibility that some of the elements of this International Standard may be the subject
of patent rights. The IEC shall not be held responsible for identifying any or all such patent rights.
The main task of IEC technical committees is to prepare International Standards. In
exceptional circumstances, a technical committee may propose the publication of a technical
report of one of the following types:
• type 1, when the required support cannot be obtained for the publication of an International
Standard, despite repeated efforts;
• type 2, when the subject is still under technical development or where for any other reason
there is the future but no immediate possibility of an agreement on an International
Standard;
• type 3, when a technical committee has collected data of a different kind from that which is
normally published as an International Standard, for example "state of the art".
Technical reports of types 1 and 2 are subject to review within three years of publication to
decide whether they can be transformed into International Standards. Technical reports of
type 3 do not necessarily have to be reviewed until the data they provide are considered to be
no longer valid or useful.
IEC 61366-4, which is a technical report of type 3, has been prepared by IEC technical
committee 4: Hydraulic turbines.
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The text of this technical report is based on the following documents:
Committee draft Report on voting
4/110/CDV 4/122/RVC
Full information on the voting for the approval of this technical report can be found in the report
on voting indicated in the above table.
Technical Report IEC 61366-4 is one of a series which deals with Tendering Documents for
hydraulic turbines, storage pumps and pump-turbines. The series consists of seven parts:
Part 1: General and annexes (IEC 61366-1)
Part 2: Guidelines for technical specification for Francis turbines (IEC 61366-2)
Part 3: Guidelines for technical specification for Pelton turbines (IEC 61366-3)
Part 4: Guidelines for technical specification for Kaplan and propeller turbines (IEC 61366-4)
Part 5: Guidelines for technical specification for tubular turbines (IEC 61366-5)
Part 6: Guidelines for technical specification for pump-turbines (IEC 61366-6)
Part 7: Guidelines for technical specification for storage pumps (IEC 61366-7)
Parts 2 to 7 are "stand-alone" publications which when used with Part 1 contain guidelines for a
specific machine type (i.e. Parts 1 and 4 represent the combined guide for Kaplan and
propeller turbines). A summary of the proposed contents for a typical set of Tendering
Documents is given in the following table 1 and annex A. Table 1 summarizes the arrangement
of each part of this guide and serves as a reference for the various chapters and sections of
the Tendering Documents (see 3.2 of this part).
A bilingual edition of this technical report may be issued at a later date.
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Table 1 – Summary of guide for the preparation of Tendering Documents for hydraulic turbines, storage pumps and pump-turbines
CONTENTS OF GUIDE IEC 61366-1 TO IEC 61366-7 SAMPLE TABLE OF CONTENTS OF TENDERING DOCUMENTS (TD)
(Example for the Francis turbines; see 61366-1, annex A)
Part Clause Title Chapter Title
1 General and annexes 1 Tendering requirements
1– 2 Project information
1 1 Object and scope of this guide 3 General conditions
1 2 Reference documents and definitions 4 Special conditions
1 3 Arrangement of Tendering Documents 5 General requirements
1 4 Guidelines for tendering requirements 6 Technical specifications
1 5 Guidelines for project information 6.1 Technical requirements
1 6 Guidelines for general conditions, special conditions and general 6.1.1 Scope of work
requirements 6.1.2 Limits of the contract
6.1.3 Supply by Employer
1 Annexes 6.1.4 Design conditions
6.1.5 Performance and other guarantees
A Sample table of contents of Tendering Documents for Francis turbines 6.1.6 Mechanical design criteria
B Comments on factors for evaluation of tenders 6.1.7 Design documentation
C Check list for tender form 6.1.8 Materials and construction
D Examples of technical data sheets 6.1.9 Shop inspection and testing
E Technical performance guarantees 6.2 Technical specifications for fixed/embedded components
F Example of cavitation pitting guarantees 6.3 Technical specifications for stationary/removable components
G Check list for model test specifications 6.4 Technical specifications for guide vane regulating apparatus
H Sand erosion considerations 6.5 Technical specifications for rotating parts, bearings and seals
6.6 Technical specifications for thrust bearings
2 to 7 Technical specifications 6.7 Technical specifications for miscellaneous components
6.8 Technical specifications for auxiliary systems
2 Francis turbines 6.9 Technical specifications for instrumentation
3 Pelton turbines 6.10 Spare parts
4 Kaplan and propeller turbines 6.11 Model tests
5 Tubular turbines 6.12 Installation and commissioning
6 Pump-turbines 6.13 Field acceptance tests
7 Storage pumps
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HYDRAULIC TURBINES, STORAGE PUMPS AND PUMP-TURBINES –
TENDERING DOCUMENTS –
Part 4: Guidelines for technical specifications
for Kaplan and propeller turbines
0 Introduction to technical specifications
The main purpose of the technical specifications is to describe the specific technical
requirements for the hydraulic machine for which the Tendering Documents (TD) are being
issued. To achieve clarity and to avoid confusion in contract administration, the Employer
should not specify anything in the technical specifications which is of importance only to the
preparation of the tender. Such information and instructions should be given only in the
instructions to Tenderers (ITT). Accordingly, the ITT may refer to other chapters and sections
of the Tendering Documents but not vice versa. As a general rule the word "Tenderer" should
be confined in use only to TD chapter 1 "Tendering requirements"; elsewhere the term
"Contractor" should be used.
Special attention should be given to items of a project specific nature such as materials,
protective coating systems, mechanical piping systems, electrical systems and instrumentation.
It is common for the Employer to use technical standards for such items which would apply to
all contracts for a particular project or projects. In this event, detailed technical standards
should be specified in TD chapter 5 "General requirements".
Technical specifications for the various types of hydraulic machines included in this guide are
provided in the following parts:
– Francis turbines (Part 2);
– Pelton turbines (Part 3);
– Kaplan and Propeller turbines (Part 4);
– Tubular turbines (Part 5);
– Pump-turbines (Part 6);
– Storage pumps (Part 7).
The guidelines for preparation of Kaplan and propeller turbine specifications include technical
specifications for the following.
– Design conditions: project arrangement, hydraulic conditions, specified conditions, mode of
operation, generator characteristics, synchronous condenser characteristics, transient
behaviour data, stability of the system, noise, vibration, pressure fluctuations and safety
requirements.
– Technical performance and other guarantees:
ypower;
ydischarge;
yefficiency;
ymaximum momentary pressure;
yminimum momentary pressure;
ymaximum momentary overspeed;
ymaximum steady-state runaway speed;
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ycavitation pitting;
yhydraulic thrust;
ymaximum weights and dimensions for transportation, erection and maintenance.
– Mechanical design criteria: design standards, stresses and deflections and special design
considerations (earthquake acceleration, etc.).
– Design documentation: Contractor’s input needed for the Employer's design, Contractor's
drawings and data, Contractor's review of the Employer's design and technical reports by
Contractor.
– Materials and construction: material selection and standards, quality assurance procedures,
shop methods, corrosion protection and painting.
– Shop inspection and testing: general requirements and reports, material tests and
certificates, dimensional checks, shop assembly and tests.
– Fixed/embedded components: spiral case with compressible wrapping (if any), stay ring,
foundation ring, discharge ring, draft tube, draft tube liner, pit liner, and foundation plates
and anchorages.
– Stationary/removable components: headcover, bottom ring (may be fixed), facing plates,
stationary wearing ring, guide vanes.
– Regulating apparatus for guide vanes: servomotor, connecting rods, regulating ring, guide
vane linkage system, guide vane overload protection and locking devices, mechanical
synchronizing device (if any).
– Rotating parts, bearings and seals: runner, main shaft, intermediate shaft, guide bearing
with oil supply, oil/water cooler, main shaft seal and standstill (maintenance) shaft seal.
– Runner blade regulation: servomotor assembly with oil supply, linkage system, crosshead
and oilhead.
– Thrust bearing (when part of the hydraulic machine supply): bearing support, thrust block,
rotating ring, thrust bearing pads and pivots, oil sump with oil supply (common with guide
bearing, if any), oil/water coolers, instrumentation.
– Miscellaneous components: walkways, lifting fixtures, special tools, standard tools, turbine
pit hoist, nameplate, draft tube maintenance platform.
– Auxiliary systems: turbine pit drainage and other drainage systems; lubrication, draft tube
air admission, tailwater depression.
– Instrumentation: controls, indication and protection.
– Spare parts: basic spare parts.
– Model tests: test requirements.
– Site installation and commissioning tests: installation procedures and commissioning tests.
– Field acceptance tests: scope of field tests, test measurement methods, reports and
inspection of cavitation pitting.
An example of the proposed table of contents for Tendering Documents for a Francis turbine is
given in annex A. The example does not include technical specifications for the control system,
relief valves, or high and low-pressure side valves or gates which, at the Employer's option,
may be included in the Tendering Documents for the Kaplan and propeller turbine or may be
specified in separate documents.
Chapter 6 (technical specifications) of the Tendering Documents should be arranged as
follows:
6.1 Technical requirements;
6.2 Technical specifications for fixed/embedded components;
6.3 Technical specifications for stationary/removable components;
6.4 Technical specifications for guide vane regulating apparatus;
6.5 Technical specifications for rotating parts, guide bearings and seals;
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6.6 Technical specifications for thrust bearing;
6.7 Technical specifications for miscellaneous components;
6.8 Technical specifications for auxiliary systems;
6.9 Technical specifications for instrumentation;
6.10 Spare parts;
6.11 Model acceptance tests;
6.12 Site installation and commissioning;
6.13 Field acceptance tests.
1 Scope
This technical report, referred to herein as the Guide, is intended to assist in the preparation of
Tendering Documents and tendering proposals and in the evaluation of tenders for hydraulic
machines. This part of IEC 61366 provides guidelines for Kaplan and propeller turbines.
2 Reference documents
IEC 60041:1992, Field acceptance tests to determine the hydraulic performance of hydraulic
turbines, storage pumps and pump-turbines
IEC 60193:1965, International code for model acceptance tests of hydraulic turbines
IEC 60308:1970, International code for testing of speed governing systems for hydraulic
turbines
IEC 60545:1976, Guide for commissioning, operation and maintenance of hydraulic turbines
IEC 60609:1978, Cavitation pitting evaluation in hydraulic turbines, storage pumps and pump-
turbines
IEC 60994:1991, Guide for field measurement of vibrations and pulsations in hydraulic
machines (turbines, storage pumps and pump-turbines)
1)
IEC 61362, Guide to specification of hydro-turbine control systems
ISO 3740:1980, Acoustics – Determination of sound power levels of noise sources – Guidelines
for the use of basic standards and for the preparation of noise test codes
3 Technical requirements
3.1 Scope of work
This subclause should describe the scope of work and the responsibilities which are to be
2)
conferred upon the Contractor. The general statement of scope of work presented in TD
section 2.1 (5.1) shall be consistent with what is presented here. In a similar manner, pay
items in the tender form, TD subsection 1.2 (4.2), should be defined directly from TD
subsection 6.1.1.
The scope of work should begin with a general statement which outlines the various elements
of the work including (where applicable) the design, model testing, supply of materials and
labour, fabrication, machining, quality assurance, quality control, shop assembly, shop testing,
___________
1)
To be published.
2)
All references to Tendering Documents (TD) apply to annex A of IEC 61366-1.
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spare parts, transportation to site, site installation, commissioning, acceptance testing,
warranty and other services specified or required for the items of work. The general statement
should be followed by a specific and detailed list of the major items which the Employer wishes
to have as separate payment items in the tender form, for example:
Item Description
1 Six (6) vertical shaft Kaplan hydraulic turbines each with specified power of not less
than 45 000 kW under a specified specific hydraulic energy of 294 J/kg (specified head
of 30 m)
2 Turbine model testing
3 Tools, slings and handling devices required for maintenance of the turbines
4 Transportation and delivery to site
5 Site installation, commissioning and acceptance testing of the turbines
6 Preparation and submission of operation and maintenance manual and training of the
Employer's operating and maintenance staff in the optimum use of these manuals, and
7 Spare parts required for operation and maintenance.
3.2 Limits of the contract
This subclause, making reference to the Employer's drawings and data, should describe the
limits of the contract considering the following:
– details of the design and supply limits of the high and low-pressure sides of the machine;
– details and location of gate(s) or valve on high-pressure side and responsibility for field
connection of spiral case to penstock or valve (if any) on high-pressure side;
– details and location of the downstream termination of the draft tube liner;
– details and location of gate(s) or valve(s) on low-pressure side;
– orientation and location of turbine/generator shaft flange interface;
– responsibility for supply and installation of flange coupling bolts, nuts and guards at
generator/turbine coupling, including drilling jig;
– responsibility for supply and installation of bolts, nuts, gaskets at piping termination;
– termination of governor piping;
– termination of (semi-) spiral case and draft tube dewatering piping;
– termination of spiral case air exhaust piping (if any);
– termination of pit drainage piping;
– termination of bearing lubricating oil piping;
– termination of shaft seal piping (if any);
– termination of cooling water piping for bearings;
– turbine headcover mounted thrust bearing (if desired);
– termination points and junction boxes for power, control, indication, protection, and lighting;
– compressed air for service and other functions.
NOTE – Contract limits will change if other major items of equipment (such as hydro-turbine control system, valves,
gates, generators, excitation systems, control metering and relaying systems, switchgear, and power transformers)
are included with the turbine equipment in a common set of Tendering Documents.
3.3 Supply by Employer
This subclause should be complementary to 5.6 of IEC 61366-1 (TD section 2.6) and should
list the items of work and services which will be the responsibility of the Employer. The
following items should be considered:
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– services during erection and installation;
– temporary enclosures for site storage of turbine parts or for erection;
– installation in primary concrete of small items provided by the Contractor, such as anchors,
sole plates, and piping;
– concrete for embedment of turbine components - supply, placement and control including
monitoring and verification during and after concrete placement by others;
– grout injection, if required, either within or around turbine components;
– powerhouse crane and operator;
– connections to powerhouse air, oil and water piping systems;
– supply of filtered water for turbine shaft seal;
– electrical wiring and hardware external to specified termination points;
– electric motor starters and controls;
– control, annunciation and protection systems external to specified termination points;
– external lubricating oil storage, distribution, and purification systems;
– lubricants, bearing and governor oil to the Contractor's specifications.
It shou
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