Standard Classification System and Basis for Specification for Polyetherimide (PEI) Molding and Extrusion Materials

ABSTRACT
This classification system covers unfilled, filled, and reinforced polyetherimide materials suitable for injection molding and extrusion. Unfilled polyetherimide materials are classified into groups according to their composition. These groups are subdivided into classes and grades. The plastic compositions shall be uniform and shall conform to the requirements specified. Determine the properties enumerated in this classification system using the referenced test methods.
SCOPE
1.1 This classification system covers unfilled, filled, and reinforced polyetherimide materials suitable for injection molding and extrusion.  
1.2 The properties included in this classification system are those required to identify the compositions covered. Other requirements necessary to identify particular characteristics important to specialized applications are to be specified by using suffixes as given in Section 5.  
1.3 This classification system and subsequent line callout (specification) are intended to provide a means of calling out plastic materials used in the fabrication of end items or parts. It is not intended for the selection of materials. Material selection can be made by those having expertise in the plastic field only after careful consideration of the design and the performance required of the part, the environment to which it will be exposed, the fabrication process to be employed, the costs involved, and the inherent properties of the material other than those covered by this standard.  
1.4 This classification system allows for the use of recycled polyetherimide materials, provided that all specification requirements are met.  
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
Note 1: There is no known ISO equivalent to this standard.  
1.6 The following precautionary caveat pertains only to the test methods portion, Section 11, of this classification system: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given at the end of 5.4.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D5205 − 24
Standard Classification System and Basis for Specification for
1
Polyetherimide (PEI) Molding and Extrusion Materials
This standard is issued under the fixed designation D5205; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope* 1.7 This international standard was developed in accor-
dance with internationally recognized principles on standard-
1.1 This classification system covers unfilled, filled, and
ization established in the Decision on Principles for the
reinforced polyetherimide materials suitable for injection
Development of International Standards, Guides and Recom-
molding and extrusion.
mendations issued by the World Trade Organization Technical
1.2 The properties included in this classification system are
Barriers to Trade (TBT) Committee.
those required to identify the compositions covered. Other
requirements necessary to identify particular characteristics
2. Referenced Documents
important to specialized applications are to be specified by
2
2.1 ASTM Standards:
using suffixes as given in Section 5.
D149 Test Method for Dielectric Breakdown Voltage and
1.3 This classification system and subsequent line callout
Dielectric Strength of Solid Electrical Insulating Materials
(specification) are intended to provide a means of calling out
at Commercial Power Frequencies
plastic materials used in the fabrication of end items or parts.
D150 Test Methods for AC Loss Characteristics and Permit-
It is not intended for the selection of materials. Material
tivity (Dielectric Constant) of Solid Electrical Insulation
selection can be made by those having expertise in the plastic
D257 Test Methods for DC Resistance or Conductance of
field only after careful consideration of the design and the
Insulating Materials
performance required of the part, the environment to which it
D618 Practice for Conditioning Plastics for Testing
will be exposed, the fabrication process to be employed, the
D638 Test Method for Tensile Properties of Plastics
costs involved, and the inherent properties of the material other
D648 Test Method for Deflection Temperature of Plastics
than those covered by this standard.
Under Flexural Load in the Edgewise Position
D790 Test Methods for Flexural Properties of Unreinforced
1.4 This classification system allows for the use of recycled
and Reinforced Plastics and Electrical Insulating Materi-
polyetherimide materials, provided that all specification re-
als
quirements are met.
D792 Test Methods for Density and Specific Gravity (Rela-
1.5 The values stated in SI units are to be regarded as
tive Density) of Plastics by Displacement
standard. No other units of measurement are included in this
D883 Terminology Relating to Plastics
standard.
D1238 Test Method for Melt Flow Rates of Thermoplastics
NOTE 1—There is no known ISO equivalent to this standard.
by Extrusion Plastometer
1.6 The following precautionary caveat pertains only to the
D1600 Terminology for Abbreviated Terms Relating to Plas-
test methods portion, Section 11, of this classification system: 3
tics (Withdrawn 2024)
This standard does not purport to address all of the safety
D2863 Test Method for Measuring the Minimum Oxygen
concerns, if any, associated with its use. It is the responsibility
Concentration to Support Candle-Like Combustion of
of the user of this standard to establish appropriate safety,
Plastics (Oxygen Index)
health, and environmental practices and determine the appli-
D3641 Practice for Injection Molding Test Specimens of
cability of regulatory limitations prior to use. Specific precau-
Thermoplastic Molding and Extrusion Materials
tionary statements are given at the end of 5.4.
D3892 Practice for Packaging/Packing of Plastics
1 2
This classification system is under the jurisdiction of ASTM Committee D20 on For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Plastics and is the direct responsibility of Subcommittee D20.15 on Thermoplastic contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Materials. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved Feb. 1, 2024. Published April 2024. Originally the ASTM website.
3
approved in 1991. Last previous edition approved in 2016 as D5205 – 16. DOI: The last approved version of this historical standard is referenced on
...

This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: D5205 − 16 D5205 − 24
Standard Classification System and Basis for Specification for
1
Polyetherimide (PEI) Molding and Extrusion Materials
This standard is issued under the fixed designation D5205; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope*
1.1 This classification system covers unfilled, filled, and reinforced polyetherimide materials suitable for injection molding and
extrusion.
1.2 This classification system is not intended for the selection of materials, but only as a means to call out plastic materials to be
used for the manufacture of parts. The selection of these materials is to be made by personnel with expertise in the plastics field
where the environment, inherent properties of the materials, performance of the parts, part design, manufacturing process, and
economics are considered.
1.2 The properties included in this classification system are those required to identify the compositions covered. Other
requirements necessary to identify particular characteristics important to specialized applications are to be specified by using
suffixes as given in Section 5.
1.3 This classification system and subsequent line callout (specification) are intended to provide a means of calling out plastic
materials used in the fabrication of end items or parts. It is not intended for the selection of materials. Material selection can be
made by those having expertise in the plastic field only after careful consideration of the design and the performance required of
the part, the environment to which it will be exposed, the fabrication process to be employed, the costs involved, and the inherent
properties of the material other than those covered by this standard.
1.4 Polyetherimide materials, being thermoplastic, are reprocessable and recyclable. This classification system allows for the use
of thoserecycled polyetherimide materials, provided that all specific requirements of this classification system specification
requirements are met.
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
NOTE 1—There is no known ISO equivalent to this standard.
1.6 The following precautionary caveat pertains only to the test methods portion, Section 1211, of this classification system:
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the
user of this standard to establish appropriate safety and healthsafety, health, and environmental practices and determine the
applicability of regulatory limitations prior to use. Specific precautionary statements are given at the end of 5.4.
NOTE 1—There is no known ISO equivalent to this standard.
1
This classification system is under the jurisdiction of ASTM Committee D20 on Plastics and is the direct responsibility of Subcommittee D20.15 on Thermoplastic
Materials.
Current edition approved Sept. 1, 2016Feb. 1, 2024. Published September 2016April 2024. Originally approved in 1991. Last previous edition approved in 20102016 as
D5205 – 10.D5205 – 16. DOI: 10.1520/D5205-16.10.1520/D5205-24.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
D5205 − 24
1.7 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2
2.1 ASTM Standards:
D149 Test Method for Dielectric Breakdown Voltage and Dielectric Strength of Solid Electrical Insulating Materials at
Commercial Power Frequencies
D150 Test Methods for AC Loss Characteristics and Permittivity (Dielectric Constant) of Solid Electrical Insulation
D257 Test Methods for DC Resistance or Conductance of Insulating Materials
D618 Practice for Conditioning Plastics for Testing
D638 Test Method for Tensile Properties of Plastics
D648 Test Method for Deflection Tem
...

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