Standard Specification for Welded Copper Tube for Air Conditioning and Refrigeration Service

SCOPE
1.1 This specification establishes the requirements for welded copper tube for air conditioning and refrigeration service for use in connections, repairs, and alterations. The tube shall be made from one of the following coppers:
Copper UNS No.Previously Used DesignationAType of CopperC10100OFEoxygen-free electronicC10200OFoxygen-free without-residual oxidantsC12000DLPphosphorized, low-residual phosphorusC12200DHPphosphorized, high-residual phosphorus
ADesignation listed in Classification B224.
1.2 Copper UNS No. C12200 shall be furnished, unless otherwise specified. The copper tube shall be supplied in annealed coils or drawn temper straight lengths.
1.3 Units--The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units which are provided for information only and are not considered standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

Status
Historical
Publication Date
09-Sep-2000
Technical Committee
Drafting Committee
Current Stage
Ref Project

Relations

Buy Standard

Technical specification
ASTM B640-00 - Standard Specification for Welded Copper Tube for Air Conditioning and Refrigeration Service
English language
9 pages
sale 15% off
Preview
sale 15% off
Preview

Standards Content (Sample)


NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: B 640 – 00
Standard Specification for
Welded Copper Tube for Air Conditioning and Refrigeration
Service
This standard is issued under the fixed designation B640; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
1. Scope * B170 SpecificationforOxygen-FreeElectrolyticCopper—
Refinery Shapes
1.1 This specification establishes the requirements for
B224 Classification of Coppers
welded copper tube for air conditioning and refrigeration
B577 Test Methods for Detection of Cuprous Oxide (Hy-
serviceforuseinconnections,repairs,andalterations.Thetube
drogen Embrittlement Susceptibility) in Copper
shall be made from one of the following coppers:
B601 Practice for Temper Designations for Copper and
Copper UNS Previously Used Type of Copper
A
Copper Alloys—Wrought and Cast
No. Designation
B846 Terminology for Copper and Copper Alloys
C10100 OFE oxygen-free electronic
E3 Practice for Preparation of Metallographic Specimens
C10200 OF oxygen-free without-residual oxidants
E8 TestMethodsforTensionTestingofMetallicMaterials
C12000 DLP phosphorized, low-residual phosphorus
C12200 DHP phosphorized, high-residual phosphorus
E8M Test Methods for Tension Testing of Metallic Mate-
rials [Metric]
A
Designation listed in Classification B 224.
E29 Practice for Using Significant Digits in Test Data to
1.2 Copper UNS No. C12200 shall be furnished, unless
Determine Conformance with Specifications
otherwise specified. The copper tube shall be supplied in
E53 Methods for Chemical Analysis of Copper
annealed coils or drawn temper straight lengths.
E62 Test Methods for Chemical Analysis of Copper and
1.3 Units—The values stated in inch-pound units are to be
Copper Alloys (Photometric Methods)
regarded as standard. The values given in parentheses are
E112 Test Methods for Determining the Average Grain
mathematical conversions to SI units which are provided for
Size
information only and are not considered standard.
E243 Practice for Electromagnetic (Eddy-Current) Exami-
1.4 This standard does not purport to address all of the
nation of Copper and Copper-Alloy Tubes
safety concerns, if any, associated with its use. It is the
E255 Practice for Sampling Copper and CopperAlloys for
responsibility of the user of this standard to establish appro-
Determination of Chemical Composition
priate safety and health practices and determine the applica-
bility of regulatory limitations prior to use.
3. Terminology
3.1 For definitions of terms related to copper and copper
2. Referenced Documents
alloys, refer to Terminology B846.
2.1 The following documents of the issue in effect on date
3.2 Definitions of Terms Specific to This Standard:
of material purchase form a part of this specification to the
3.2.1 coil, n—a length of the product wound into a series of
extent referenced herein:
connected turns. The unqualified term “coiled” as applied to
2.2 ASTM Standards:
tube usually refers to a bunched coil.
B153 Test Method for Expansion (Pin Test) of Copper and
3.2.1.1 bunched, adj—a coil in which the turns are bunched
Copper-Alloy Pipe and Tubing
and held together such that the cross section of the bunched
turns is approximately circular.
ThisspecificationisunderthejurisdictionofASTMCommitteeB05onCopper
and CopperAlloys and is the direct responsibility of Subcommittee B05.04 on Pipe
and Tube. Annual Book of ASTM Standards, Vol 03.01.
Current edition approved Sept. 10, 2000. Published November 2000. Originally Annual Book of ASTM Standards, Vol 14.02.
published as B640–78. Last previous edition B640–93. Annual Book of ASTM Standards, Vol 03.05.
2 6
Annual Book of ASTM Standards, Vol 02.01. Annual Book of ASTM Standards, Vol 03.03.
*A Summary of Changes section appears at the end of this standard.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
B 640
3.2.1.2 level or traverse wound, adj—a coil in which the 5.2.3.2 Weldedtubethathasbeenmechanicallyworkedinto
turns are wound into layers parallel to the axis of the coil such asmoothtubewithouttheneedforinternalorexternalscarfing,
that successive turns in a given layer are next to one another. or other metal removal and subsequently cold drawn over a
3.2.2 flash, n—the metal that protrudes at the weld, both on mandrel and annealed as necessary to conform to the specified
the inside and outside of a tube, as a result of the pressure size and temper.
applied when a forge-type seam is produced. The two types of 5.2.4 CoiledlengthsspecifiedasO60,soft-annealedtemper,
flash are internal flash and external flash. shall be bright annealed after coiling, then dehydrated, and
3.2.3 tube, air-conditioning, n—a welded copper tube con- capped, plugged, crimped, or otherwise closed at both ends so
forming to a standard series of sizes and to specified internal astomaintaintheinternalcleannessofthetubingundernormal
cleanness requirements, normally furnished in drawn temper conditions of handling and storage.
straight lengths, with the ends capped or sealed. 5.2.5 Straight lengths specified as H58, hard-drawn temper,
3.2.4 tube, refrigeration-service, n—a welded copper tube shall be cleaned and capped, plugged, or otherwise closed at
conforming to a standard series of sizes and to special internal both ends so as to maintain the internal cleanness of the tubing
cleannessanddehydrationrequirements,normallyfurnishedin under normal conditions of handling and storage.
soft temper coils, with ends capped or sealed.
6. Chemical Composition
4. Ordering Information
6.1 The product shall conform to the chemical composi-
4.1 Orders for product under this specification shall include tional requirements in Table 1 for the Copper UNS No.
the following information: designation specified in the ordering information.
4.1.1 ASTM designation and year of issue, 6.2 These composition limits do not preclude the presence
4.1.2 Copper UNS No. designation, of other elements. Limits may be established and analysis
4.1.3 Temper (Section 7), required for unnamed elements by agreement between the
4.1.4 Dimensions: diameter, wall thickness, length, and so manufacturer or supplier and the purchaser.
forth (Section 11),
7. Temper
4.1.5 Howfurnished(coiledlengthsorstraightlengths),and
4.1.6 Quantity: total weight or number of pieces or coils of 7.1 The standard tempers for products described in this
specification are given in Table 2.
each copper, size, and temper.
4.2 The following options are available and should be 7.1.1 Drawn general purpose H58.
7.1.2 Annealed temper O60.
specified at the time of placing the order when required:
4.2.1 Hydrogen embrittlement susceptibility (9.3), 7.2 Tempers are defined in Practice B601. Other special
anneal tempers may be supplied as agreed upon between the
4.2.2 Electromagnetic (eddy-current) test on coiled lengths
manufacturer or supplier and the purchaser.
(10.1),
4.2.3 Expansion test (9.1),
8. Mechanical Property Requirements
4.2.4 Cleanness test (10.2),
8.1 Tensile Strength Requirements:
4.2.5 Flattening test (9.4),
8.1.1 Product furnished under this specification shall con-
4.2.6 Reverse bend test (9.5),
form to the tensile requirements prescribed in Table 2 when
4.2.7 Certification (Section 21),
tested in accordance with Test Methods E8 and E8M.
4.2.8 Test report (Section 18), and
8.1.1.1 Acceptance or rejection based upon mechanical
4.2.9 When product is purchased for agencies of the U.S.
properties shall depend only on tensile strength.
Government (10.3).
9. Performance Requirements
5. Materials and Manufacture
9.1 Expansion Test:
5.1 Material—Thematerialofmanufactureshallbesheetor
9.1.1 When specified in the contract or purchase order,
strip of copper of such quality and soundness as to be suitable
product test specimens from tube furnished in the O60 an-
for processing into welded tube to meet the properties pre-
nealed temper shall be expanded in accordance with Test
scribed herein.
5.2 Manufacture:
TABLE 1 Chemical Requirements
5.2.1 The product shall be manufactured by forming the
material into a tubular shape on a suitable forming mill and Composition, %
Copper or
welded using an automatic process.
Phosphorus Total Other
A
Copper Alloy
Copper, Lead,
Iron Zinc Elements,
5.2.2 The product shall be cold worked to the finished size UNS No.
min Max
Max
and wall thickness and subsequently annealed, when required,
B
C10100 99.99 . . . . . . . . . 0.0003 max . . .
to meet the temper properties specified.
C
C10200 99.95 . . . . .
5.2.3 The product shall conform to “fully finished tube” as
C12000 99.90 . . . . . . . . . 0.004–0.012 . . .
C12200 99.9 . . . . . . . . . 0.015–0.040 . . .
required in 5.2.3.1 and 5.2.3.2:
A
5.2.3.1 Welded tube with internal and external flash re- Silver counting as copper.
B
This value is exclusive of silver and shall be determined as the difference
movedbyscarfing,andthetubesubsequentlycolddrawn,over
between the sum of results for all impurity elements listed in Table 1 of
a mandrel and annealed as necessary to conform to the
Specification B 170 for Grade 1 and 100 %.
C
specified temper. Oxygen in C10200 shall be 10 ppm max.
B 640
TABLE 2 Mechanical Property Requirements
10.2.1 When specified in the contract or purchase order, a
Copper UNS Nos. C10100, C10200, C12000, and C12200 cleanness test shall be performed by the manufacturer.
Tensile Strength, Min Elongation in 2
10.2.1.1 Testing shall follow the procedures in 16.2.9.
Form Temper in.or50mm,
A B
ksi MPa
10.2.1.2 The maximum amount of residue from the test
Min, %
Coiled lengths O60 30 205 40 sample shall not exceed 0.0035 g/ft of interior surface for
Straight lengths H58 36 250 . . .
tubes as given in Tables 3 and 4.
A
ksi = 1000 psi.
10.3 Purchases for Agencies of the U.S. Government—
B
See Appendix X1.
When specified in the contract or purchase order, product
purchased for agencies of the U.S. government shall conform
to the requirements stipulated in the Supplementary Require-
MethodB153withanexpansionoftheoutsidediameterinthe
ments.
following percentage:
Outside Diameter, Expansion of Outside
11. Dimensions, Mass, and Permissible Variations
in. (mm) Diameter, %
11.1 The standard dimensions, weights per foot, and toler-
⁄8 (15.9) and under 30
ancesforthevariousnominalsizesaregiveninTables5and6.
Over ⁄8 (15.9) 25
11.2 Wall Thickness and Diameter:
9.1.2 The expanded tube shall show no cracking or other
11.2.1 Coil Lengths—Table 5.
defects visible to the unaided eye.
11.2.2 Straight Lengths—Table 6.
9.2 Microscopical Examination—When specified in the
11.3 Length:
contract or purchase order, product test specimens of Copper
11.3.1 The standard length for coils shall be 50 ft (15.2 m).
UNS Nos. C10100, C10200, and C12000 shall be free of
The length tolerances for all coils shall be +12 in. (300 mm)
cuprous oxide as determined by Test Method A of Test
and −0 in.
Methods B577.
11.3.2 The standard length for straight lengths shall be 20 ft
9.3 Hydrogen Embrittlement Susceptibility—When speci-
(6.10 m). The length tolerances for all lengths shall be +1 in.
fiedinthecontractorpurchaseorder,producttestspecimensof
(25 mm) and −0 in.
Copper UNS Nos. C10100, C10200, C12000, and C12200
11.4 Roundness:
shall conform to the requirements of Test Method B of Test
11.4.1 Straight Lengths—For unannealed drawn tube in
Methods B577.
straightlengths,theroundnesstoleranceisspecifiedinTable7.
9.4 Flattening Test:
The deviation from roundness is measured as the difference
9.4.1 When specified in the contract or purchase order, the
between major and minor diameters as determined at any one
producttestspecimensshallbeflattenedinaccordancewiththe
cross section of the tube. Roundness tolerance has not been
test method described in 16.2.6.
established for annealed tube in straight lengths.
9.4.2 The product test specimen shall be free of defects, but
11.4.2 Coil Lengths—Roundness tolerance has not been
blemishes of a nature that do not interfere with the intended
established for tubes furnished in coils.
application are acceptable.
11.5 Squareness of Cut—For tube in straight lengths, the
9.5 Reverse Bend Test—When specified in the contract or
deviation from squareness is measured as the difference be-
purchase order, the product test specimens when flattened and
tweenonesideofacrosssectionoftubefromtheoppositeside
bent in accordance with the test method described in 16.2.7,
A
shall show no evidence of cracks, lack of penetration in the TABLE 3 Interior Surface Residue Limits of Soft Coiled Lengths
B
weld, or overlaps resulting from flash removal visible to the
Wall Thickness, Residue Limit per 50
in. (mm) ft (15.2 m) coil, g
unaided eye which are considered unacceptable for the in-
tended application.
Copper UNS Copper UNS
Standard Size, in.
Nos. C10100, Nos. C10100,
C10200, C10200,
10. Other Requirements
C12000, and C12000, and
C12200 C12200
10.1 Electromagnetic (Eddy-Current) Test:
10.1.1 Each straight length tube, up to and including 3 ⁄8-in.
⁄8 0.030 (0.762) 0.0030
(79.4-mm) outside diameter, shall be passed through an eddy-
⁄16 0.030 (0.762) 0.0058
current testing unit adjusted to provide information on the 1
⁄4 0.030 (0.762) 0.0087
suitability of the tube for the intended application. ⁄16 0.032 (0.813) 0.0114
⁄8 0.032 (0.813) 0.0143
10.1.2 Tubes that do not actuate the signaling device of the
⁄2 0.032 (0.813) 0.0200
eddy current testing unit shall be considered as conforming to
⁄8 0.035 (0.889) 0.0254
⁄4 0.035 (0.889) 0.0312
therequirementsofthetest.Testingshallfollowtheprocedures
⁄4 0.042 (1.07) 0.0305
of Practice E243, except for the determination of “end effect.”
⁄8 0.045 (1.14) 0.0360
10.1.3 Testing of coiled lengths shall be subject to negotia- 1
1 ⁄8 0.050 (1.27) 0.0470
1 ⁄8 0.055 (1.40) 0.0580
tion between the manufacturer and the purchaser.
1 ⁄8 0.060 (1.52) 0.0690
10.1.4 For tubes greater than 3 ⁄8 in. (79.4 mm) in outside
A
See also Table 5.
diameter, the manufacturer and purchaser shall agree on
B 2 2
Residue limit 0.0035-g/ft (0.038-g/m ) inside area. The internal surface area
whatever nondestructive testing is required.
per foot or tube is determined by the equation (3.1416 3 inside diameter 3
10.2 Cleanness Test: 144)/1728.
B 640
A
TABLE 4 Interior Surface Residue Limits of Straight Lengths
13.2.1 Samples for chemical analysis shall be taken in
B
Wall Thickness, in. Residue
...

Questions, Comments and Discussion

Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.