Standard Practice for Adhesive Bonding of Aluminum Facings in Foam and Beam Type Shelters

SIGNIFICANCE AND USE
4.1 The formation of reproducible, durable adhesive bonds in structural units requires great care in the performance of the steps in the bonding process. Experience has shown that adhesive bonding carried out in accordance with this practice produces reproducible adhesive bonds. This practice is applicable to both the Type 1, 160 °F (71 °C), and Type 2, 200 °F (93 °C), elevated humidity service type of foam and beam shelter.
SCOPE
1.1 This practice covers the materials, processes, and quality controls to be used in the manufacture of adhesive-bonded, aluminum-faced, foam core sandwich panels for tactical shelters.  
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Jan-2021
Current Stage
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This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: E1801 − 21
Standard Practice for
Adhesive Bonding of Aluminum Facings in Foam and Beam
1
Type Shelters
This standard is issued under the fixed designation E1801; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope E1793 Practice for Preparation of Aluminum Alloy for
Bonding in Foam and Beam Type Transportable Shelters
1.1 This practice covers the materials, processes, and qual-
E1794 Specification for Adhesive for Bonding Foam Cored
ity controls to be used in the manufacture of adhesive-bonded,
Sandwich Panels (200°F Elevated Humidity Service),
aluminum-faced, foam core sandwich panels for tactical shel-
Type II Panels
ters.
E1800 Specification for Adhesive for Bonding Foam Cored
1.2 The values stated in inch-pound units are to be regarded
Sandwich Panels (160°F Elevated Humidity Service),
as standard. The values given in parentheses are mathematical
Type I Panels
conversions to SI units that are provided for information only 3
2.2 Federal Standard:
and are not considered standard.
QQ-A-250/11 Alumium Alloy 6061–T6 Plate and Sheet
1.3 This standard does not purport to address all of the
3. Terminology
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro-
3.1 Definitions:
priate safety, health, and environmental practices and deter-
3.1.1 For definitions of general terms related to building
mine the applicability of regulatory limitations prior to use.
construction used in this practice, refer to see Terminology
1.4 This international standard was developed in accor-
E631, and for general terms related to rigid wall relocatable
dance with internationally recognized principles on standard-
shelters, refer to Terminology E1749.
ization established in the Decision on Principles for the
4. Significance and Use
Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical
4.1 The formation of reproducible, durable adhesive bonds
Barriers to Trade (TBT) Committee.
in structural units requires great care in the performance of the
steps in the bonding process. Experience has shown that
2. Referenced Documents
adhesive bonding carried out in accordance with this practice
2
produces reproducible adhesive bonds. This practice is appli-
2.1 ASTM Standards:
cable to both the Type 1, 160 °F (71 °C), and Type 2, 200 °F
B209 Specification for Aluminum and Aluminum-Alloy
(93 °C), elevated humidity service type of foam and beam
Sheet and Plate
shelter.
E631 Terminology of Building Constructions
E1730 Specification for Rigid Foam for Use in Structural
5. Facilities
Sandwich Panel Cores
5.1 PanelAssembly LayupArea—The panel assembly layup
E1749 Terminology Relating to Rigid Wall Relocatable
area shall be a ventilated area maintained at a minimum
Shelters
temperature of 68 °F (20 °C). The area shall be free of oils,
grease, silicone, lint, or other contaminants detrimental to the
production of adhesive bonds.
1
This practice is under the jurisdiction of ASTM Committee E06 on Perfor-
mance of Buildings and is the direct responsibility of Subcommittee E06.53 on
5.2 Post-Curing Rooms—The post-curing rooms shall pro-
Materials and Processes for Durable Rigidwall Relocatable Structures.
vide a uniform temperature distribution over all panels and
Current edition approved Feb. 1, 2021. Published February 2021. Originally
over all portions of the panels exposed for post-curing. The
approved in 1996. Last previous edition approved in 2015 as E1801 – 15. DOI:
10.1520/E1801-21. total temperature range shall be no more than 25 °F (14 °C).
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
3
Standards volume information, refer to the standard’s Document Summary page on Available from DLA Document Services, Building 4/D, 700 Robbins Ave.,
the ASTM website. Philadelphia, PA 19111-5094, http://quicksearch.dla.mil.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
E1801 − 21
6. Apparatus 7.2.2.2 Type 2, 200 °F (93 °C), Elevated Humidity Service
Shelters—Thealuminum-alloypartsusedinthemanufactureof
6.1 Pressure Equipment—Pressure equipment for
...

This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: E1801 − 15 E1801 − 21
Standard Practice for
Adhesive Bonding of Aluminum Facings in Foam and Beam
1
Type Shelters
This standard is issued under the fixed designation E1801; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope
1.1 This practice covers the materials, processes, and quality controls to be used in the manufacture of adhesive-bonded,
aluminum-faced, foam core sandwich panels for tactical shelters.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical
conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety safety, health, and healthenvironmental practices and determine the
applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2
2.1 ASTM Standards:
B209 Specification for Aluminum and Aluminum-Alloy Sheet and Plate
E631 Terminology of Building Constructions
E1730 Specification for Rigid Foam for Use in Structural Sandwich Panel Cores
E1749 Terminology Relating to Rigid Wall Relocatable Shelters
E1793 Practice for Preparation of Aluminum Alloy for Bonding in Foam and Beam Type Transportable Shelters
E1794 Specification for Adhesive for Bonding Foam Cored Sandwich Panels (200°F Elevated Humidity Service), Type II Panels
E1800 Specification for Adhesive for Bonding Foam Cored Sandwich Panels (160°F Elevated Humidity Service), Type I Panels
3
2.2 Federal Standard:
QQ-A-250/11 Alumium Alloy 6061–T6 Plate and Sheet
3. Terminology
3.1 Definitions—See Terminologies E631 and E1749 for definitions of general terms used in this practice.
1
This practice is under the jurisdiction of ASTM Committee E06 on Performance of Buildings and is the direct responsibility of Subcommittee E06.53 on Materials and
Processes for Durable Rigidwall Relocatable Structures.
Current edition approved May 1, 2015Feb. 1, 2021. Published August 2015February 2021. Originally approved in 1996. Last previous edition approved in 20092015 as
E1801 – 09.E1801 – 15. DOI: 10.1520/E1801-15.10.1520/E1801-21.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’sstandard’s Document Summary page on the ASTM website.
3
Available from DLA Document Services, Building 4/D, 700 Robbins Ave., Philadelphia, PA 19111-5094, http://quicksearch.dla.mil.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
E1801 − 21
3.1 Definitions:
3.1.1 For definitions of general terms related to building construction used in this practice, refer to Terminology E631, and for
general terms related to rigid wall relocatable shelters, refer to Terminology E1749.
4. Significance and Use
4.1 The formation of reproducible, durable adhesive bonds in structural units requires great care in the performance of the steps
in the bonding process. Experience has shown that adhesive bonding carried out in accordance with this practice produces
reproducible adhesive bonds. This practice is applicable to both the Type 1, 160°F (71°C),160 °F (71 °C), and Type 2, 200°F
(93°C),200 °F (93 °C), elevated humidity service type of foam and beam shelter.
5. Facilities
5.1 Panel Assembly Layup Area—The panel assembly layup area shall be a ventilated area maintained at a minimum temperature
of 68°F (20°C).68 °F (20 °C). The area shall be free of oils, grease, silicone, lint, or other contaminants detrimental to the
production of adhesive bonds.
5.2 Post-Curing Rooms—The post-curing rooms shall provide a uniform temperatu
...

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