E06.53 - Materials and Processes for Durable Rigidwall Relocatable Structures
Materials and Processes for Durable Rigidwall Relocatable Structures
General Information
ABSTRACT
This specification covers corrosion-inhibiting adhesive primers for use on aluminum alloys that are to be adhesively bonded in the fabrication of honeycomb sandwich panels for tactical shelters. When applied to a properly cleaned surface of aluminum alloy, the primer imparts corrosion resistance and forms a surface suitable for structural bonding and coating with shelter paint finishes. The primer shall be a pigmented liquid composed of a modified epoxy resin system, compounded so that it can be spray-applied to produce a continuous coating without the addition of any solvent. Uncured primers shall be tested for solids content, inhibitor content, storage stability, shelf life, color, sprayability, and curing properties. Cured films, on the other hand, shall be tested on adhesion to metal, impact resistance, pencil hardness, water resistance, environmental resistance, corrosion resistance, humidity aging, heat resistance, and low-temperature shock. Finally, bonded specimens shall be tested and conform to normal-, low-, and high-temperature lap shears, humidity-exposure lap shear, salt-spray exposure lap shear, and normal- and low-temperature floating roller peel strengths.
SCOPE
1.1 This specification covers sprayable, pigmented liquid primers for use on aluminum alloys that are to be adhesively bonded in the fabrication of honeycomb sandwich panels for tactical shelters. When applied to a properly cleaned surface of aluminum alloy, the primer imparts corrosion resistance and forms a surface suitable for structural bonding using adhesives complying with Specification E865 and for coating with shelter paint finishes.
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers pigmented, sprayable, low volatile organic compound (VOC) corrosion-inhibiting adhesive primers for use on aluminum alloys that are to be adhesively bonded in the fabrication of panels for tactical or relocatable shelters. When applied to a properly prepared surface of aluminum alloy, the primer imparts corrosion resistance and forms a surface suitable for structural bonding and for coating with shelter paint finishes. The physical properties of uncured liquid polymer, cured film on primed surfaces, and bonded specimens shall conform to the prescribed requirements.
SCOPE
1.1 This specification covers pigmented, sprayable, low volatile organic compound (VOC) corrosion-inhibiting adhesive primers for use on aluminum alloys that are to be adhesively bonded in the fabrication of panels for tactical shelters. When applied to a properly prepared surface of aluminum alloy, the primer imparts corrosion resistance and forms a surface suitable for structural bonding and for coating with shelter paint finishes.
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers one type of lightweight field and mobile shelter designed for transport by cargo truck, fixed or rotary winged aircraft, rail, and ship, as shelter, electrical equipment S-280/G. Core, adhesive, and sealer materials used in the construction of this item shall be in accordance with the density, compressive strength, shear strength, flammability, and water absorption requirements. Shock mounts shall be subjected to hardness, resilience, and depression-deflection tests to check for compliance with specified requirements. Construction properties shall comply with the cleaning, arc or resistance welding, lamination (impact resistance), vapor seal, interchangeability, riveting, finishing, marking, shelter gross weight, service integrity, and tightness preconditioning specifications. Environmental service conditions such as moisture resistance, rapid temperature changes, and thermal differential including thermal deformation and heat transfer shall be met. The shelter shall also conform to the requirements for transportability whether in rail or air transport, capability to withstand flat and rotational drops and simulated towing, lifting and towing eye casting hardness, and static door and roof access steps vertical loads for structural integrity. Tightness tests shall be conducted as well to verify shielding from air, door latch torque, light, electromagnetic interference, water, and fording.
SCOPE
1.1 This specification covers one type of lightweight field and mobile shelter designed for transport by cargo truck, fixed or rotary winged aircraft, by rail, and ship, as Shelter, Electrical Equipment S-280/G (see 15.5).
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 The following safety hazards caveat refers only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification17 pagesEnglish language
- Technical specification17 pagesEnglish language
ABSTRACT
This specification covers two-part adhesives for bonding aluminum alloy facing to foam core, inserts, edge attachments, and other components of a Type II foam cored sandwich panels. The adhesive should be suitable for forming bonds that can withstand long-term exposure at specified temperatures, and different combinations of stress, temperature, and humidity expected to be encountered in service. The adhesive may be used for new production or depot maintenance. The adhesive shall be a two-part thermosetting epoxy paste containing no asbestos and, when tested, shall meet the following physical and mechanical property requirements: curing time, temperature, and pressure; mix ratio; storage life; adhesive life; room-, low-, and high-temperature shear; hot humidity exposure shear; and room-temperature salt spray exposure shear.
SIGNIFICANCE AND USE
5.1 This specification is intended to provide information on the properties of adhesives, and the test methods required to evaluate adhesives to be used in the production bonding of aluminum alloys to foam core materials for the manufacture of tactical shelters.
SCOPE
1.1 This specification covers two-part adhesives for bonding foam core sandwich panels. The adhesive may be used for new production or depot maintenance. The adhesive should be suitable for forming bonds that can withstand long-term exposure to temperatures from −55 °C to 93 °C (−67 °F to 200 °F) and also withstand combinations of stress, temperature, and humidity expected to be encountered in service. The adhesives shall be used for bonding aluminum alloy facing to foam core, inserts, internal aluminum framing members, and other components of a foam cored sandwich panel.
1.2 The values stated in SI units are to be regarded as the standard where only SI units are given or where SI units are given first followed by inch-pound units; where inch-pound units are given first followed by SI units, the inch-pound units are to be regarded as the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification3 pagesEnglish language
- Technical specification3 pagesEnglish language
ABSTRACT
This specification covers two-part paste adhesives for bonding foam core sandwich panels. The adhesive may be used for new production or depot maintenance. The adhesive should be suitable for forming bonds that can withstand long-term exposure to temperatures, and also withstand combinations of stress, temperature, and humidity. The adhesives shall be used for bonding aluminum alloy facing to foam core, inserts, edge attachments, and other components of a foam cored sandwich panel. Materials shall be tested and shall conform to the material requirements, working characteristics; and to the specified values of curing time, temperature, and pressure; mix ratio, storage life, adhesive life, humidity exposure, and salt spray exposure.
SIGNIFICANCE AND USE
5.1 This specification is intended to provide information on the properties of adhesives, and the test methods required to evaluate adhesives to be used in the production bonding of aluminum alloys to foam core materials for the manufacture of tactical shelters.
SCOPE
1.1 This specification covers two-part paste adhesives for bonding foam core sandwich panels. The adhesive may be used for new production or depot maintenance. The adhesive should be suitable for forming bonds that can withstand long term exposure to temperatures from −55 °C to 71 °C (−67 °F to 160 °F) and also withstand combinations of stress, temperature, and humidity expected to be encountered in service. The adhesives shall be used for bonding aluminum alloy facing to foam core, inserts, internal aluminum framing members, and other components of a foam cored sandwich panel.
1.2 The values stated in SI units are to be regarded as the standard where only SI units are given or where SI units are given first followed by inch-pound units; where inch-pound units are given first followed by SI units, the inch-pound units are to be regarded as the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification3 pagesEnglish language
- Technical specification3 pagesEnglish language
ABSTRACT
This specification covers the requirements for core-splice adhesive for use with nonmetallic honeycomb cores in the fabrication of honeycomb sandwich panels used in relocatable structures. The adhesive shall be thermosetting, of film form, and capable of expanding to several times its original thickness and shall be cured at specific curing time, temperature, and pressure. Materials shall be tested for physical properties qualification which shall conform to water migration, volatility, expansion, sag, density, flexural shear strength or assembly compatibility, and tube shear or core splice integrity requirements. The adhesive shall be suitable for application to core material, edge members, and integral parts.
SCOPE
1.1 This specification covers core-splice adhesive for use with nonmetallic honeycomb cores in the fabrication of honeycomb sandwich panels used in relocatable structures. The adhesive shall be used for new production or depot repair. The adhesive shall be suitable for forming bonds that can withstand long combinations of stress, temperature, and relative humidity expected to be encountered in service. The adhesive shall be used for bonding core segments and for bonding core segments to edge members and to integral members in a honeycomb sandwich panel. The adhesive shall not allow the transfer of water from one part of the panel to another either through or along the line of the adhesive.
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.
1.3 The following precautionary caveat pertains only to the test method portion, Section 6, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification7 pagesEnglish language
- Technical specification7 pagesEnglish language
ABSTRACT
This specification is for nonmetallic honeycomb core used in the manufacture of adhesively bonded sandwich panels for tactical shelters. Five types of nonmetallic honeycomb material are specified: type I - honeycomb for use in panels which are required to have a high load-carrying capability that could not be adequately met using any of the other type; type II - honeycomb for use in panels which are required to have a load-carrying capability that could not be adequately met by using materials of any of types III, IV, or V; type III - honeycomb for general use in panels where the higher performances of types I, II, and IV materials are not required; type IV - honeycomb similar to type II but with slightly lower performance; and type V - honeycomb similar to type III but with slightly lower performance. The density, honeycomb core shear, honeycomb core compression, honeycomb core cyclic aging, honeycomb core brittleness impact, flatwise tensile, and pH shall be tested to meet the requirements prescribed. The fungus resistance test, thermal resistance test, shear modulus test, core compressive modulus test, water migration resistance test, flame resistance test, and dimensional examination shall be performed to meet the requirements prescribed.
SCOPE
1.1 This specification is for nonmetallic honeycomb core used in the manufacture of adhesively bonded sandwich panels for tactical shelters. The materials are intended for adhesive bonding to aluminum facings using materials and processes defined by Practices E864 and E874, and Specifications E865, E866, and E990. This specification covers five main types of honeycomb for use in sandwich panels, Types I, II, III, IV, and V. Types I, II, and III honeycombs correspond to three honeycomb densities. Types IV and V are similar to Types II and III, respectively, but have lower performance requirements.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. For conversion of quantities in various systems of measurement to SI units, refer to Practice E380.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification7 pagesEnglish language
- Technical specification7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This standard provides measurement procedures for determining the electromagnetic shielding effectiveness of durable rigid wall relocatable shielded enclosures. This standard specifies a method for comparing the shielded enclosure performance of structures provided by different suppliers. In addition, this standard is written to minimize variations in measured shielding effectiveness at a given frequency and test point regardless of test personnel, equipment, and test site. Therefore, the shielding effectiveness of a durable rigid wall relocatable shielded enclosure of any size from any supplier can be determined. This standard specifies a minimum set of measurements at a given frequency and a minimum set of frequencies to determine shielding effectiveness.
5.2 Source Fields—Performance of a shielded enclosure is to be assessed for two source fields: magnetic and plane wave.
5.2.1 Magnetic Field Measurements—The attenuation provided by a shielded enclosure is assessed by using a local source to generate the near field. The magnetic field measurements are specified for two narrow frequency bands: 140 kHz to 160 kHz and 14 MHz to 16 MHz.
5.2.2 Plane Wave Measurements—The attenuation provided by a shielded enclosure is assessed by using a locally generated distant source or plane wave field. The plane wave measurements are specified for three narrow frequency bands: 300 MHz to 500 MHz, 900 MHz to 1000 MHz, and 8.5 GHz to 10.5 GHz.
SCOPE
1.1 This test method covers the determination of the electromagnetic shielding effectiveness of durable relocatable shielded enclosures.
1.1.1 The intended application of this test method is for virgin shielded enclosures that do not have any equipment or equipment racks. It is recommended that tests be conducted before the interior finish work begins. However, the shield assembly including all enclosure penetrations shall be completed and required penetration protection devices shall be installed in accordance with the design specification. The test method can also be used on existing shielded enclosures after repair work is done to verify workmanship, but it may be necessary to remove equipment or equipment racks to gain access to a test area.
1.1.2 The test procedures delineated in this document are comprehensive and may require several days to complete for a room-size shielded enclosure. A user can apply this test method for a first article test that requires proof of concept and validation of design and fabrication technique. Appendix X2 provides guidance on choosing test points so shielding effectiveness tests on a room-size shielded enclosure may be completed in about one-half day for which it applies to shielded enclosures coming off an assembly line.
1.2 This test method is for use in the following frequency ranges: 140 kHz to 160 kHz, 14 MHz to 16 MHz, 300 MHz to 500 MHz, 900 MHz to 1000 MHz, and 8.5 GHz to 10.5 GHz. Specific test frequencies within these ranges are required (see 11.1.1 and 11.2.1). Additional measurements in the range of 10 kHz to 10.5 GHz may be performed. For specific applications, the frequency range may be extended from 50 Hz to 40 GHz. Appendix X1 provides guidance on selecting measurement frequencies.
1.3 This test method is not applicable to individual components such as separate walls, floors, ceilings, or shielded racks.
1.4 This standard may involve hazardous materials, operations, equipment, or any combination.
1.5 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.7...
- Standard16 pagesEnglish language
- Standard16 pagesEnglish language
ABSTRACT
This specification covers the general requirements for the Type III cargo bed cover (CBC). The Type III cargo bed cover is a removable general purpose rigid enclosure for the cargo bed of the 2-1/2 ton cargo truck (M35A2), 2-1/2 ton lightweight medium tactical vehicle (LMTV; M1078), and 2-1/2 ton LMTV trailer (M1082). The CBC provides environmental protection and security for mission equipment and items of general transport.
SCOPE
1.1 This specification covers the general requirements for the Type III Cargo Bed Cover (CBC). The Type III CBC is a removable general purpose rigid wall enclosure that is mounted on any of the following model 2.5 ton cargo trucks (1) the M35A2 Lightweight Medium Tactical Vehicle (LMTV) and (2) the M1078 LMTV. It can also be mounted on the M1082 LMTV Trailer. The CBC provides environmental protection and security for mission equipment and items of general transport.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 The following safety hazards caveat pertains only to the test required portion, Section 5, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory requirements prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification12 pagesEnglish language
- Technical specification12 pagesEnglish language
SIGNIFICANCE AND USE
4.1 The formation of reproducible, durable adhesive bonds in structural units requires great care in the performance of the steps in the bonding process. Experience has shown that adhesive bonding carried out in accordance with this practice produces reproducible adhesive bonds. This practice is applicable to both the Type 1, 160 °F (71 °C), and Type 2, 200 °F (93 °C), elevated humidity service type of foam and beam shelter.
SCOPE
1.1 This practice covers the materials, processes, and quality controls to be used in the manufacture of adhesive-bonded, aluminum-faced, foam core sandwich panels for tactical shelters.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
ABSTRACT
This specification covers the requirements for an epoxy resin system intended for the repair of sandwich panels for durable, rigidwall, relocatable structures. It must be usable in a field environment and shall not require the use of special equipment such as autoclaves or presses. The epoxy system covered by this specification shall be usable for simultaneous impregnation of a wet-layup composite skin and bonding of that skin to a substrate honeycomb core. The inspection and testing of the epoxy system shall be classified as qualification tests and quality conformance tests. The following test methods shall be performed to conform to the requirements specified: tensile lap shear strength; apparent horizontal shear strength; and flatwise tensile strength.
SIGNIFICANCE AND USE
5.1 Epoxy resin systems used in the repair of composite skin sandwich panels for durable, rigidwall, relocatable shelters must have a combination of mechanical property levels and environmental resistance that will assure long-term durability of the skins and the skin-to-core adhesive bonds when exposed to severe climatic exposures. In addition, these epoxy materials must have processability characteristics that permit their use in a variety of repair scenarios and environments.
5.2 Intended Use—Epoxy systems conforming to this specification are intended for use in the repair of honeycomb panels at the maintenance field level. The material is intended for use with SAE-AMS-C-9084 glass cloth.
5.2.1 This is a procurement control document for the procurement of the epoxy system and designers shall be aware that the test values specified herein are based upon tests performed with specific glass-resin composite adherends and shall not be used for design data.
5.2.2 Epoxy systems covered by this specification are not intended for use in production bonding of sandwich construction.
SCOPE
1.1 This specification covers the requirements for an epoxy resin system intended for the repair of sandwich panels for durable, rigidwall, relocatable structures. It must be usable in a field environment and shall not require the use of special equipment such as autoclaves or presses. The epoxy system covered by this specification shall be usable for simultaneous impregnation of a wet-layup composite skin and bonding of that skin to a substrate honeycomb core. The material shall withstand exposure to temperatures from −54 °C to 93 °C (−65 °F to 199 °F) and high relative humidity, and also the combination of stress, temperature, and relative humidity that are expected to be encountered in service.
1.2 The values stated in SI units are to be regarded as standard where only SI units are given or where SI units are given first followed by inch-pound units; where inch-pound units are given first followed by SI units, the inch-pound units are to be regarded as standard.
1.3 The following safety hazards caveat refers only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification9 pagesEnglish language
- Technical specification9 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Durable adhesive bonds to aluminum alloys can be obtained reliably only through proper selection and careful control of the materials used and the steps in the bonding process. The preparation of the aluminum alloys to obtain clean, uniform surfaces with appropriate characteristics is a critical step. This practice describes how such surfaces can be obtained.
SCOPE
1.1 This practice covers the preparation of clean uniform surfaces of aluminum alloys suitable for formation of durable adhesive bonds to nonmetallic honeycomb materials in the manufacture of sandwich panels for tactical shelters.
1.2 The values stated in SI units are to be regarded as standard where only SI units are given or where SI units are given first followed by inch-pound units; where inch-pound units are given first followed by SI units, the inch-pound units are to regarded as standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For a specific warning statement, see 6.2.1.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
ABSTRACT
This specification defines those characteristics that are required of adhesives to be used in the repair of sandwich panels for durable, rigid wall, relocatable structures. It covers two-part epoxy adhesive suitable for bonding aluminum alloy facings to nonmetallic core and core to core in the repair of durable rigid wall, relocatable structures. The adhesive shall be suitable for forming bonds that will withstand exposure to a certain temperature range and high relative humidity and will also withstand the combinations of stress, temperature, and relative humidity that are expected to be encountered in service. The adhesive shall also be suitable for the bonding of panel inserts and edge attachments. The adhesive physical characteristics such as adhesive life, curing, mix ratio, storage life, and mechanical properties shall be observed in order to determine its working characteristics. The following tests shall be conducted to determine certain mechanical properties: tensile lap shear test, flatwise tension test, climbing drum peel test, and durability test.
SIGNIFICANCE AND USE
6.1 Adhesives used in the repair of sandwich panels for durable, rigidwall, relocatable structures must have a combination of mechanical property levels and environmental resistance that will ensure long-term durability of the adhesive bonds when exposed to severe climatic exposures. In addition, these adhesives must have processability characteristics that permit their use in a variety of repair scenarios and environments.
6.2 This specification defines those characteristics that are required of adhesives to be used in the repair of sandwich panels for durable, rigidwall, relocatable structures.
SCOPE
1.1 This specification defines those characteristics that are required of adhesives to be used in the repair of sandwich panels for durable, rigidwall, relocatable structures.
1.1.1 This specification covers two-part epoxy adhesive suitable for bonding aluminum alloy facings to nonmetallic core, core to core, and core to perimeter aluminum extrusion frame in the repair of durable rigidwall relocatable structures. The adhesive shall be suitable for forming bonds that will withstand exposure to temperatures from −54 °C to 93 °C (−65 °F to 199 °F) and high relative humidity and will also withstand the combinations of stress, temperature, and relative humidity that are expected to be encountered in service. The adhesive shall also be suitable for the bonding of panel inserts and edge attachments.
1.2 The values stated in SI units are to be regarded as standard where only SI units are given, or where SI units are given first followed by inch-pound units; where inch-pound units are given first followed by SI units, the inch-pound units are to be regarded as the standard.
1.3 The following safety hazards caveat pertains only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers structural film adhesives used for bonding honeycomb sandwich panels consisting of an aluminum alloy bonded to a nonmetallic core, edge attachments, and other components, and for new production or depot repair. The adhesive shall be manufactured in film form from a thermosetting compound suitable for forming bonds that can withstand long exposures to a range of temperatures and combinations of stress, temperature, and relative humidity encountered during service. The adhesive may be pure or consist of a carrier impregnated with adhesive and shall be uniform in appearance, with a weight in the range specified. Tests for shear, peel, durability, tensile strength, and storage life shall be performed and shall conform to the requirements specified.
SCOPE
1.1 This specification covers film adhesives for bonding of honeycomb sandwich panels. The adhesives are used for new production or depot repair. The adhesives shall be suitable for forming bonds that can withstand long exposures to temperatures from −55 °C to 93 °C (−67 °F to 200 °F) and also withstand the combinations of stress, temperature, and relative humidity expected to be encountered in service. The adhesives shall be used for bonding aluminum alloy facing to nonmetallic core, edge attachments, and other components of a sandwich panel.
1.2 The values stated in SI units are to be regarded as standard where only SI units are given or where SI units are given first followed by inch-pound units; where inch-pound units are given first followed by SI units, the inch-pound units are to regarded as standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification4 pagesEnglish language
- Technical specification4 pagesEnglish language
ABSTRACT
This specification covers rigid closed-cell polyurethane and polyisocyanurate thermal insulation foams for application in sandwich structural panel cores used in shelter construction for exposure to specified ambient temperatures. The unfaced foam thermal insulation boards are classified into three types (Types 1, 2, 3, and 4) according to increasing nominal density. The morphology of the insulation shall consist of a multitude of individual cells of uniform size and dimension, essentially closed off from each other, homogeneous throughout, free of voids, accumulations of unexpanded material, foreign inclusions, or seams. Upon undergoing appropriate acceptance tests, sampled specimens should adhere accordingly to the limiting values set for the following physical and mechanical properties: density; thermal conductivity; compressive strength; shear strength; percent closed cell; linear and volumetric dimensional stability; flame resistance (extinguish time and burn distance); and impact resistance.
SCOPE
1.1 This specification covers rigid, closed cell, polyurethane and polyisocyanurate thermal insulation for sandwich panels used in shelter construction for exposure to ambient temperatures of −25 to 160 °F (−32 to 71 °C). Painted surfaces of shelters in actual field use reach temperatures of 200 °F (93 °C). The materials in this specification must be capable of withstanding processing, (laminating) temperatures of 230 °F (110 °C).
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 The following precautionary caveat pertains only to the test method portion, Section 12, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers the general requirements for the Type IV Cargo Bed Cover (CBC). The Type IV Cargo Bed Cover is a removable general purpose rigid enclosure for the cargo bed of the M923, 5 Ton Cargo Truck/M1083, 5 Ton Medium Tactical Vehicle (MTV)/M1095, 5 Ton MTV Trailer. The CBC provides environmental protection and security for mission equipment and items of general transport. Materials shall be tested and shall conform to the general requirements such as first article, conformance, operating requirements, support and ownership requirements, environmental requirements, and interface and operability requirements.
SCOPE
1.1 This specification covers the general requirements for the Type IV Cargo Bed Cover (CBC). The Type IV CBC is a removable general purpose rigid wall enclosure that is mounted to the following model 5 ton cargo trucks: (1) the M923 Medium Tactical Vehicle (MTV) and (2) the M1083 MTV. It also can be mounted on the M1095 5 Ton MTV Trailer. The CBC provides environmental protection and security for mission equipment and items of general transport.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 The following safety hazards caveat pertains only to the test required portion, Section 5, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory requirements prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification12 pagesEnglish language
- Technical specification12 pagesEnglish language
SIGNIFICANCE AND USE
4.1 The formation of reproducible, durable-adhesive bonds in structural units requires great care in the selection of materials, the preparation of the surfaces of the parts to be bonded, and the performance of the steps in the bonding process. Experience has shown that adhesive bonding carried out in accordance with this practice produces relatively reproducible bonds.
SCOPE
1.1 This practice describes the materials, processes, and quality controls to be used in the manufacture of adhesive-bonded, aluminum-faced, nonmetallic-honeycomb-core sandwich panels for tactical shelters.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard6 pagesEnglish language
- Standard6 pagesEnglish language
SCOPE
1.1 This specification covers the general performance requirements for the Type II Cargo Bed Cover (CBC). The Type II Cargo Bed Cover is a removable general purpose rigid wall enclosure that is mounted on the M105A2 Trailer, Cargo: 1.5 Ton, 2 Wheel. The Type II CBC provides environmental protection and security for mission equipment and items of general transport.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parenthesis are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 The following safety hazards caveat pertains only to the test required portion, Section 5, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory requirements prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification9 pagesEnglish language
- Technical specification9 pagesEnglish language
ABSTRACT
This specification covers a rigid wall, nonexpendable shelter constructed of aluminum-faced, nonmetallic honeycomb sandwich panels. Electrical continuity testing, water leakage and operational testing, performance testing, paint adhesion testing, packaging examination, thermal shock test, panel interchange test, insert proof load test, floor load test, roof load test, door load test, step test, airtightness test, low temperature test, high temperature test, humidity and temperature aging test, blackout test, panel watertightness test, insert working load test, rail transportability test, and impact resistance test shall be performed to meet the requirements prescribed. Drop test, towing test, water leakage test, fluorescent light temperature test, solar load test, operational test, lifting test, six high stacking test, longitudinal restraint test, racking test, lashing test, end wall strength test, sidewall strength test, lifting from fork lift pockets test, heat transfer test, adhesion of paint test, panel delamination test, thickness test, electrical system test, and panel frame air tightness test shall be performed to meet the requirements prescribed.
SCOPE
1.1 This specification covers a rigid wall, nonexpandable shelter constructed of aluminum-faced, nonmetallic honeycomb sandwich panels, and meeting the International Organization for Standardization (ISO) Cargo Container specification. Nominal dimensions are: height 8 ft, width 8 ft and length 20 ft (2.4 by 2.4 by 6.1 m).
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 The following precautionary statement pertains to the test method portion only, Section 8, of this specification: This statement does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification13 pagesEnglish language
- Technical specification13 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Reproducible and durable adhesive bonds to aluminum alloys can be obtained reliably only through proper selection and careful control of the materials used and the steps in the bonding process. The preparation of the aluminum alloys to obtain clean, uniform surfaces with appropriate characteristics is a critical step. This practice describes how such surfaces can be obtained.
SCOPE
1.1 This practice covers the preparation of clean, uniform surfaces of aluminum alloy suitable for formation of durable adhesive bonds in “foam and beam” panels used for the manufacture of tactical rigid wall shelters.
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard2 pagesEnglish language
- Standard2 pagesEnglish language
ABSTRACT
This specification establishes the requirements and the corresponding test methods for one type of lightweight field and mobile shelter designed for transport by cargo truck, fixed or rotary winged aircraft, by rail, and ship, designated as electric equipment shelter S-250/G. These requirements include those for the material, construction, environmental performance, structural integrity, and tightness characteristics.
SCOPE
1.1 This specification covers one type of lightweight field and mobile rigid wall shelter designed for transport by cargo truck, fixed or rotary winged aircraft, by rail, and ship, designated as Shelter, Electrical Equipment S-250/G.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 The following safety hazards caveat refers only to the test methods portion of this specification. This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of the user of the standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification18 pagesEnglish language
- Technical specification18 pagesEnglish language
SIGNIFICANCE AND USE
4.1 This recommended practice is intended to provide information on the storage, mixing, handling, and application of polysulfide based sealants. Tooling and equipment requirements for the satisfactory application of the sealants to joints in tactical shelters are also provided.
SCOPE
1.1 This practice covers the procedures for sealing rigid wall tactical shelters. It outlines the techniques for the storage, mixing, handling, and application of polysulfide based sealants.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard6 pagesEnglish language
- Standard6 pagesEnglish language
SCOPE
1.1 Scope—This specification covers the performance requirements for the Type I Cargo Bed Cover (CBC). The Type I Cargo Bed Cover is a removable general purpose rigid enclosure for the cargo bed of the M1152A1, M1152A1 with B2 Armor Kit, M1037, M1042, M1097, and M1113 High-Mobility Multipurpose Wheeled Vehicle (HMMWV). The Type I CBC provides environmental protection and security for mission equipment and items of general transport.
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to inch-pound units that are provided for information only and are not considered standard.
1.3 The following safety hazards caveat pertains only to the test required portion, Section 5, of this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification9 pagesEnglish language
- Technical specification9 pagesEnglish language
SIGNIFICANCE AND USE
4.1 This test method determines the cleavage force required to peel stiff facings from the core of sandwich panels, and is used to determine how well the facing is bonded to the core. Test Method D1781 only works well with flexible facings. As a guideline, the cleavage test method would work better on sandwich panels that have facings with a bending stiffness (EI) of greater than approximately 27.3 lb-in2/inch width (3.09 kN·mm 2/mm width). This converts to approximately 0.032 in. (0.81 mm) 6061 T6 aluminum alloy, 0.023 in. (0.57 mm) steel, and 0.046 in. (1.18 mm) fiberglass facings.
SCOPE
1.1 This test method covers the determination of the cleavage force to peel stiff facings from sandwich panels.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard3 pagesEnglish language
- Standard3 pagesEnglish language
ABSTRACT
This specification covers engineering and design criteria for rigid wall relocatable structures (RWRSs) which shall be used for designing expandable and nonexpendable RWRSs. RWRSs shall be manufactured from recovered materials, wherein intimate contact of dissimilar materials shall not be allowed (to prevent galvanic corrosion), all components shall be adequately protected from corrosion, and the materials used shall not cause any skin irritation or injury to the person handling the material during transportation, operation, or maintenance of the equipment. Tests for compatibility, air transportability, ground mobility, rail transportability, forklift handling, erecting and striking, air tightness, blackout, humidity resistance, marine atmosphere, temperature, solar load, temperature shock, heat transfer, blowing sand, sunshine (ultraviolet effects), flame resistance, fungus resistance, squareness, panel flatness, roof loads, floor loads, door loads, panel attachment points, leveling devices, lifting and towing provision strength, tow and dragging simulator, flat and rotational drop (with or without skids), drop shock, impact resistance, electromagnetic interference provisions, water tightness, and lift shall be performed and shall conform to the requirements specified.
SCOPE
1.1 This specification covers engineering and design criteria required for the development of rigid wall relocatable structures (RWRS) and shall be applied to the design of expandable and nonexpandable RWRSs. This specification applies to present engineering and design requirements for effective RWRSs that are operable in a variety of environments without degradation and are capable of all specified transport modes. This specification shall be applied to the design of expandable and nonexpandable RWRSs. This specification is a conversion of a military standard that was approved by all departments and agencies of the Department of Defense.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 The following safety hazards caveat pertains only to the test required portion, Section 10, of this specification. This specification does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this specification to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification13 pagesEnglish language
- Technical specification13 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Durable adhesive bonds of composite laminates can be obtained reliably only through proper selection and careful control of the materials used and the steps in the bonding process. The preparation of the composite laminates to obtain surfaces with appropriate characteristics is a critical step. Improper surface preparation can produce seemingly acceptable bonds that can degrade rapidly with time. This practice describes how properly prepared surfaces can be obtained.
4.2 The formation of reproducible, durable, adhesive bonds in structural units requires great care in the selection of materials, the preparation of the surfaces of the parts to be bonded, the fit of parts, and the performance of the steps in the bonding process. Experience has shown that adhesive bonding carried out in accordance with this practice produces reproducible bonds.
SCOPE
1.1 This practice covers the materials, processes, and quality controls to be used in the manufacture of durable adhesive bonded, nonmetallic faced, flat sandwich panels for rigid wall relocatable shelters.
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to inch-pound units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SCOPE
1.1 This terminology covers terms and their definitions relevant to the materials and processes associated with the construction of rigid wall relocatable shelters.
1.2 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
ABSTRACT
This specification covers a rigid wall, two-side expandable shelter constructed of aluminum-faced, nonmetallic honeycomb sandwich panels and meeting the International Organization for Standardization (ISO) cargo container specification in the transport mode. Design and construction of the expandable shelter shall conform to the requirements specified. The shelter shall be free of panel delaminations and shall meet all physical and environmental requirements specified. Inspection requirements shall be classified as follows: first article inspection; comparison sample inspection; and quality conformance inspection. The following tests shall be performed to conform to the specified requirements: electrical continuity testing; water leakage and operational testing; performance testing; packaging examination; thermal shock test; panel interchange test; floor loads test-static load; roof load test; step test; airtightness test; low temperature test; high temperature test; humidity and temperature aging test; blackout test; panel watertightness test; insert working load test; rail transportability test; impact resistance test; drop test; towing test; water leakage test (shelter mode); water leakage test (container mode); water leakage test (shelter mode fully loaded); water leakage test (container mode fully loaded); fluorescent light temperature test; solar load test; operational test; lifting test; six-high stacking test; longitudinal restraint test; racking test; lashing test; end wall strength test; sidewall strength test; lifting from fork lift pockets test; heat transfer test; adhesion of paint test; panel delamination test; thickness test; electrical system test; and panel frame airtightness test.
SCOPE
1.1 This specification covers a rigid wall, two-side expandable shelter constructed of aluminum-faced, nonmetallic honeycomb sandwich panels and meeting the International Organization for Standardization (ISO) cargo container specification in the transport mode. Nominal dimensions when closed (container mode) are: height 8 ft, width 8 ft, and length 20 ft (2.4 by 2.4 by 6.1 m). Approximate dimensions when expanded (shelter mode) are: height 8 ft, width 22 ft, and length 20 ft (2.4 by 6.7 by 6.1 m).
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification13 pagesEnglish language
- Technical specification13 pagesEnglish language
ABSTRACT
This specification covers two types of lightweight electrical equipment shelters designed for transport on both the M1037 and M1097 high mobility multipurpose wheeled vehicle (HMMWV) by rail, air, marine, and highway when mounted or dismounted from their vehicles. The shelters will be of the following types: Type I —shelters without tunnel(17-2-0035-1); and Type III —modified general-purpose shelters with tunnel (17-2-0035-3). Shelters shall undergo rigid verification procedures to inspect their conformance to requirements pertaining to physical performance, environmental performance, transportability performance, identification, toxicity, and flame resistance.
SCOPE
1.1 This specification covers two types of lightweight electrical equipment shelters designed for transport on the M1152A1 and the M1152A1 with B2 Armor Kit High Mobility Multipurpose Wheeled Vehicle (HMMWV). These shelters are transported by rail, air, marine and highway when mounted or dismounted from their vehicles.
1.2 Classification—The shelters will be of the following types, as specified (see 6.2).
1.2.1 Type I—Shelter, Electrical Equipment, Lightweight (w/o Tunnel, 17-2-0035-1).
1.2.2 Type III—Shelter, Electrical Equipment, Lightweight, Modified, General Purpose (w/ Tunnel, 17-2-0035-3).
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.4 The following safety hazards caveat pertains only to the test required portion, Section 4, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory requirements prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification11 pagesEnglish language
- Technical specification11 pagesEnglish language
ABSTRACT
This specification covers a rigid wall, one-side expandable shelter constructed of aluminum-faced, nonmetallic honeycomb sandwich panels. Design and construction requirements of the expandable shelter shall conform to the requirements on the drawings, all subsidiary drawings and parts lists. Also, design and construction requirements for panels, inserts, payload, corner fittings, exterior lighting, and shelter electrical systems shall be met. The following test shall be conducted for each panel: electrical continuity test, water leakage test, performance test, paint adhesion test, packaging examination, thermal shock test, panel interchange test, insert proof load test, floor load test, roof load test, door load test, step test, airtightness test, low temperature test, high temperature test, humidity test, aging test, blackout test, panel watertightness test, insert working load test, rail transportability test, impact resistance test, drop test, towing test, fluorescent light temperature test, solar load test, operational test, lifting test, six high stacking test, longitudinal restraint test, racking test, lashing test, end wall strength test, sidewall strength test, lifting from fork lift pockets test, heat transfer test, panel delamination test, thickness test, and electrical system test.
SCOPE
1.1 This specification covers a rigid wall, one-side expandable shelter constructed of aluminum-faced, nonmetallic honeycomb sandwich panels, and meeting the International Organization for Standardization (ISO) Cargo Container specification in the transport mode. Nominal dimensions when closed (container mode) are: height 8 ft, width 8 ft, and length 20 ft (2.4 by 2.4 by 6.1 m) Approximate dimensions, when expanded (shelter mode) are: height 8 ft, width 15 ft, and length 20 ft (2.4 by 4.6 by 6.1 m).
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 The following precautionary statement pertains to the test method portion only. Section 7, of this specification; This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determines the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification12 pagesEnglish language
- Technical specification12 pagesEnglish language
ABSTRACT
This specification covers two-part adhesives for bonding aluminum alloy facing to foam core, inserts, edge attachments, and other components of a Type II foam cored sandwich panels. The adhesive should be suitable for forming bonds that can withstand long-term exposure at specified temperatures, and different combinations of stress, temperature, and humidity expected to be encountered in service. The adhesive may be used for new production or depot maintenance. The adhesive shall be a two-part thermosetting epoxy paste containing no asbestos and, when tested, shall meet the following physical and mechanical property requirements: curing time, temperature, and pressure; mix ratio; storage life; adhesive life; room-, low-, and high-temperature shear; hot humidity exposure shear; and room-temperature salt spray exposure shear.
SIGNIFICANCE AND USE
5.1 This specification is intended to provide information on the properties of adhesives, and the test methods required to evaluate adhesives to be used in the production bonding of aluminum alloys to foam core materials for the manufacture of tactical shelters.
SCOPE
1.1 This specification covers two-part adhesives for bonding foam core sandwich panels. The adhesive may be used for new production or depot maintenance. The adhesive should be suitable for forming bonds that can withstand long-term exposure to temperatures from −55 °C to 93 °C (−67 °F to 200 °F) and also withstand combinations of stress, temperature, and humidity expected to be encountered in service. The adhesives shall be used for bonding aluminum alloy facing to foam core, inserts, internal aluminum framing members, and other components of a foam cored sandwich panel.
1.2 The values stated in SI units are to be regarded as the standard where only SI units are given or where SI units are given first followed by inch-pound units; where inch-pound units are given first followed by SI units, the inch-pound units are to be regarded as the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification3 pagesEnglish language
- Technical specification3 pagesEnglish language
ABSTRACT
This specification covers two-part adhesives for bonding aluminum alloy facing to foam core, inserts, edge attachments, and other components of a Type II foam cored sandwich panels. The adhesive should be suitable for forming bonds that can withstand long-term exposure at specified temperatures, and different combinations of stress, temperature, and humidity expected to be encountered in service. The adhesive may be used for new production or depot maintenance. The adhesive shall be a two-part thermosetting epoxy paste containing no asbestos and, when tested, shall meet the following physical and mechanical property requirements: curing time, temperature, and pressure; mix ratio; storage life; adhesive life; room-, low-, and high-temperature shear; hot humidity exposure shear; and room-temperature salt spray exposure shear.
SIGNIFICANCE AND USE
5.1 This specification is intended to provide information on the properties of adhesives, and the test methods required to evaluate adhesives to be used in the production bonding of aluminum alloys to foam core materials for the manufacture of tactical shelters.
SCOPE
1.1 This specification covers two-part adhesives for bonding foam core sandwich panels. The adhesive may be used for new production or depot maintenance. The adhesive should be suitable for forming bonds that can withstand long-term exposure to temperatures from −55 °C to 93 °C (−67 °F to 200 °F) and also withstand combinations of stress, temperature, and humidity expected to be encountered in service. The adhesives shall be used for bonding aluminum alloy facing to foam core, inserts, internal aluminum framing members, and other components of a foam cored sandwich panel.
1.2 The values stated in SI units are to be regarded as the standard where only SI units are given or where SI units are given first followed by inch-pound units; where inch-pound units are given first followed by SI units, the inch-pound units are to be regarded as the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification3 pagesEnglish language
- Technical specification3 pagesEnglish language
ABSTRACT
This specification covers two-part adhesives for bonding aluminum alloy facing to foam core, inserts, edge attachments, and other components of a Type II foam cored sandwich panels. The adhesive should be suitable for forming bonds that can withstand long-term exposure at specified temperatures, and different combinations of stress, temperature, and humidity expected to be encountered in service. The adhesive may be used for new production or depot maintenance. The adhesive shall be a two-part thermosetting epoxy paste containing no asbestos and, when tested, shall meet the following physical and mechanical property requirements: curing time, temperature, and pressure; mix ratio; storage life; adhesive life; room-, low-, and high-temperature shear; hot humidity exposure shear; and room-temperature salt spray exposure shear.
SIGNIFICANCE AND USE
5.1 This specification is intended to provide information on the properties of adhesives, and the test methods required to evaluate adhesives to be used in the production bonding of aluminum alloys to foam core materials for the manufacture of tactical shelters.
SCOPE
1.1 This specification covers two-part adhesives for bonding foam core sandwich panels. The adhesive may be used for new production or depot maintenance. The adhesive should be suitable for forming bonds that can withstand long-term exposure to temperatures from −55 °C to 93 °C (−67 °F to 200 °F) and also withstand combinations of stress, temperature, and humidity expected to be encountered in service. The adhesives shall be used for bonding aluminum alloy facing to foam core, inserts, internal aluminum framing members, and other components of a foam cored sandwich panel.
1.2 The values stated in SI units are to be regarded as the standard where only SI units are given or where SI units are given first followed by inch-pound units; where inch-pound units are given first followed by SI units, the inch-pound units are to be regarded as the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification3 pagesEnglish language
- Technical specification3 pagesEnglish language
ABSTRACT
This specification covers one type of lightweight field and mobile shelter designed for transport by cargo truck, fixed or rotary winged aircraft, rail, and ship, as shelter, electrical equipment S-280/G. Core, adhesive, and sealer materials used in the construction of this item shall be in accordance with the density, compressive strength, shear strength, flammability, and water absorption requirements. Shock mounts shall be subjected to hardness, resilience, and depression-deflection tests to check for compliance with specified requirements. Construction properties shall comply with the cleaning, arc or resistance welding, lamination (impact resistance), vapor seal, interchangeability, riveting, finishing, marking, shelter gross weight, service integrity, and tightness preconditioning specifications. Environmental service conditions such as moisture resistance, rapid temperature changes, and thermal differential including thermal deformation and heat transfer shall be met. The shelter shall also conform to the requirements for transportability whether in rail or air transport, capability to withstand flat and rotational drops and simulated towing, lifting and towing eye casting hardness, and static door and roof access steps vertical loads for structural integrity. Tightness tests shall be conducted as well to verify shielding from air, door latch torque, light, electromagnetic interference, water, and fording.
SCOPE
1.1 This specification covers one type of lightweight field and mobile shelter designed for transport by cargo truck, fixed or rotary winged aircraft, by rail, and ship, as Shelter, Electrical Equipment S-280/G (see 15.5).
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 The following safety hazards caveat refers only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification17 pagesEnglish language
- Technical specification17 pagesEnglish language
ABSTRACT
This specification covers pigmented, sprayable, low volatile organic compound (VOC) corrosion-inhibiting adhesive primers for use on aluminum alloys that are to be adhesively bonded in the fabrication of panels for tactical or relocatable shelters. When applied to a properly prepared surface of aluminum alloy, the primer imparts corrosion resistance and forms a surface suitable for structural bonding and for coating with shelter paint finishes. The physical properties of uncured liquid polymer, cured film on primed surfaces, and bonded specimens shall conform to the prescribed requirements.
SCOPE
1.1 This specification covers pigmented, sprayable, low volatile organic compound (VOC) corrosion-inhibiting adhesive primers for use on aluminum alloys that are to be adhesively bonded in the fabrication of panels for tactical shelters. When applied to a properly prepared surface of aluminum alloy, the primer imparts corrosion resistance and forms a surface suitable for structural bonding and for coating with shelter paint finishes.
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers corrosion-inhibiting adhesive primers for use on aluminum alloys that are to be adhesively bonded in the fabrication of honeycomb sandwich panels for tactical shelters. When applied to a properly cleaned surface of aluminum alloy, the primer imparts corrosion resistance and forms a surface suitable for structural bonding and coating with shelter paint finishes. The primer shall be a pigmented liquid composed of a modified epoxy resin system, compounded so that it can be spray-applied to produce a continuous coating without the addition of any solvent. Uncured primers shall be tested for solids content, inhibitor content, storage stability, shelf life, color, sprayability, and curing properties. Cured films, on the other hand, shall be tested on adhesion to metal, impact resistance, pencil hardness, water resistance, environmental resistance, corrosion resistance, humidity aging, heat resistance, and low-temperature shock. Finally, bonded specimens shall be tested and conform to normal-, low-, and high-temperature lap shears, humidity-exposure lap shear, salt-spray exposure lap shear, and normal- and low-temperature floating roller peel strengths.
SCOPE
1.1 This specification covers sprayable, pigmented liquid primers for use on aluminum alloys that are to be adhesively bonded in the fabrication of honeycomb sandwich panels for tactical shelters. When applied to a properly cleaned surface of aluminum alloy, the primer imparts corrosion resistance and forms a surface suitable for structural bonding using adhesives complying with Specification E865 and for coating with shelter paint finishes.
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers one type of lightweight field and mobile shelter designed for transport by cargo truck, fixed or rotary winged aircraft, rail, and ship, as shelter, electrical equipment S-280/G. Core, adhesive, and sealer materials used in the construction of this item shall be in accordance with the density, compressive strength, shear strength, flammability, and water absorption requirements. Shock mounts shall be subjected to hardness, resilience, and depression-deflection tests to check for compliance with specified requirements. Construction properties shall comply with the cleaning, arc or resistance welding, lamination (impact resistance), vapor seal, interchangeability, riveting, finishing, marking, shelter gross weight, service integrity, and tightness preconditioning specifications. Environmental service conditions such as moisture resistance, rapid temperature changes, and thermal differential including thermal deformation and heat transfer shall be met. The shelter shall also conform to the requirements for transportability whether in rail or air transport, capability to withstand flat and rotational drops and simulated towing, lifting and towing eye casting hardness, and static door and roof access steps vertical loads for structural integrity. Tightness tests shall be conducted as well to verify shielding from air, door latch torque, light, electromagnetic interference, water, and fording.
SCOPE
1.1 This specification covers one type of lightweight field and mobile shelter designed for transport by cargo truck, fixed or rotary winged aircraft, by rail, and ship, as Shelter, Electrical Equipment S-280/G (see 15.5).
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 The following safety hazards caveat refers only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification17 pagesEnglish language
- Technical specification17 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This standard provides measurement procedures for determining the electromagnetic shielding effectiveness of durable rigid wall relocatable shielded enclosures. This standard specifies a method for comparing the shielded enclosure performance of structures provided by different suppliers. In addition, this standard is written to minimize variations in measured shielding effectiveness at a given frequency and test point regardless of test personnel, equipment, and test site. Therefore, the shielding effectiveness of a durable rigid wall relocatable shielded enclosure of any size from any supplier can be determined. This standard specifies a minimum set of measurements at a given frequency and a minimum set of frequencies to determine shielding effectiveness.
5.2 Source Fields—Performance of a shielded enclosure is to be assessed for two source fields: magnetic and plane wave.
5.2.1 Magnetic Field Measurements—The attenuation provided by a shielded enclosure is assessed by using a local source to generate the near field. The magnetic field measurements are specified for two narrow frequency bands: 140 to 160 kHz and 14 to 16 MHz.
5.2.2 Plane Wave Measurements—The attenuation provided by a shielded enclosure is assessed by using a locally generated distant source or plane wave field. The plane wave measurements are specified for three narrow frequency bands: 300 to 500 MHz, 900 to 1000 MHz, and 8.5 to 10.5 GHz.
SCOPE
1.1 This test method covers the determination of the electromagnetic shielding effectiveness of durable relocatable shielded enclosures.
1.1.1 The intended application of this test method is for virgin shielded enclosures that do not have any equipment or equipment racks. It is recommended that tests be conducted before the interior finish work begins. However, the shield assembly including all enclosure penetrations shall be completed and required penetration protection devices shall be installed in accordance with the design specification. The test method can also be used on existing shielded enclosures after repair work is done to verify workmanship, but it may be necessary to remove equipment or equipment racks to gain access to a test area.
1.1.2 The test procedures delineated in this document are comprehensive and may require several days to complete for a room-size shielded enclosure. A user can apply this test method for a first article test that requires proof of concept and validation of design and fabrication technique. Appendix X2 provides guidance on choosing test points so shielding effectiveness tests on a room-size shielded enclosure may be completed in about one-half day for which it applies to shielded enclosures coming off an assembly line.
1.2 This test method is for use in the following frequency ranges: 140 to 160 kHz, 14 to 16 MHz, 300 to 500 MHz, 900 to 1000 MHz, and 8.5 to 10.5 GHz. Specific test frequencies within these ranges are required (see 11.1.1 and 11.2.1). Additional measurements in the range of 10 kHz to 10.5 GHz may be performed. For specific applications, the frequency range may be extended from 50 Hz to 40 GHz. Appendix X1 provides guidance on selecting measurement frequencies.
1.3 This test method is not applicable to individual components such as separate walls, floors, ceilings, or shielded racks.
1.4 This standard may involve hazardous materials, operations, equipment, or any combination.
1.5 The values stated in SI units are to be regarded as the standard. The values in parentheses are for information only.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard15 pagesEnglish language
- Standard15 pagesEnglish language
ABSTRACT
This specification covers one type of lightweight field and mobile shelter designed for transport by cargo truck, fixed or rotary winged aircraft, rail, and ship, as shelter, electrical equipment S-280/G. Core, adhesive, and sealer materials used in the construction of this item shall be in accordance with the density, compressive strength, shear strength, flammability, and water absorption requirements. Shock mounts shall be subjected to hardness, resilience, and depression-deflection tests to check for compliance with specified requirements. Construction properties shall comply with the cleaning, arc or resistance welding, lamination (impact resistance), vapor seal, interchangeability, riveting, finishing, marking, shelter gross weight, service integrity, and tightness preconditioning specifications. Environmental service conditions such as moisture resistance, rapid temperature changes, and thermal differential including thermal deformation and heat transfer shall be met. The shelter shall also conform to the requirements for transportability whether in rail or air transport, capability to withstand flat and rotational drops and simulated towing, lifting and towing eye casting hardness, and static door and roof access steps vertical loads for structural integrity. Tightness tests shall be conducted as well to verify shielding from air, door latch torque, light, electromagnetic interference, water, and fording.
SCOPE
1.1 This specification covers one type of lightweight field and mobile shelter designed for transport by cargo truck, fixed or rotary winged aircraft, by rail, and ship, as Shelter, Electrical Equipment S-280/G (see 15.5).
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 The following safety hazards caveat refers only to the test methods described in this specification. This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of the user of the standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification17 pagesEnglish language
- Technical specification17 pagesEnglish language
ABSTRACT
This specification covers rigid closed-cell polyurethane and polyisocyanurate thermal insulation foams for application in sandwich structural panel cores used in shelter construction for exposure to specified ambient temperatures. The unfaced foam thermal insulation boards are classified into three types (Types 1, 2, 3, and 4) according to increasing nominal density. The morphology of the insulation shall consist of a multitude of individual cells of uniform size and dimension, essentially closed off from each other, homogeneous throughout, free of voids, accumulations of unexpanded material, foreign inclusions, or seams. Upon undergoing appropriate acceptance tests, sampled specimens should adhere accordingly to the limiting values set for the following physical and mechanical properties: density; thermal conductivity; compressive strength; shear strength; percent closed cell; linear and volumetric dimensional stability; flame resistance (extinguish time and burn distance); and impact resistance.
SCOPE
1.1 This specification covers rigid, closed cell, polyurethane and polyisocyanurate thermal insulation for sandwich panels used in shelter construction for exposure to ambient temperatures of −25° to 160°F (−32° to 71°C). Painted surfaces of shelters in actual field use reach temperatures of 200°F (93°C). The materials in this specification must be capable of withstanding processing, (laminating) temperatures of 230°F (110°C).
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 The following precautionary caveat pertains only to the test method portion, Section 12, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
SIGNIFICANCE AND USE
4.1 The formation of reproducible, durable adhesive bonds in structural units requires great care in the performance of the steps in the bonding process. Experience has shown that adhesive bonding carried out in accordance with this practice produces reproducible adhesive bonds. This practice is applicable to both the Type 1, 160°F (71°C), and Type 2, 200°F (93°C), elevated humidity service type of foam and beam shelter.
SCOPE
1.1 This practice covers the materials, processes, and quality controls to be used in the manufacture of adhesive-bonded, aluminum-faced, foam core sandwich panels for tactical shelters.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
ABSTRACT
This specification covers two-part paste adhesives for bonding foam core sandwich panels. The adhesive may be used for new production or depot maintenance. The adhesive should be suitable for forming bonds that can withstand long-term exposure to temperatures, and also withstand combinations of stress, temperature, and humidity. The adhesives shall be used for bonding aluminum alloy facing to foam core, inserts, edge attachments, and other components of a foam cored sandwich panel. Materials shall be tested and shall conform to the material requirements, working characteristics; and to the specified values of curing time, temperature, and pressure; mix ratio, storage life, adhesive life, humidity exposure, and salt spray exposure.
SIGNIFICANCE AND USE
5.1 This specification is intended to provide information on the properties of adhesives, and the test methods required to evaluate adhesives to be used in the production bonding of aluminum alloys to foam core materials for the manufacture of tactical shelters.
SCOPE
1.1 This specification covers two-part paste adhesives for bonding foam core sandwich panels. The adhesive may be used for new production or depot maintenance. The adhesive should be suitable for forming bonds that can withstand long term exposure to temperatures from −55 to 71°C (−67 to 160°F) and also withstand combinations of stress, temperature, and humidity expected to be encountered in service. The adhesives shall be used for bonding aluminum alloy facing to foam core, inserts, internal aluminum framing members, and other components of a foam cored sandwich panel.
1.2 The values stated in SI units are to be regarded as the standard where only SI units are given or where SI units are given first followed by inch-pound units; where inch-pound units are given first followed by SI units, the inch-pound units are to be regarded as the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification3 pagesEnglish language
- Technical specification3 pagesEnglish language
SCOPE
1.1 This specification covers the general requirements for the Type III Cargo Bed Cover (CBC). The Type III CBC is a removable general purpose rigid wall enclosure that is mounted on any of the following model 2.5 ton cargo trucks (1) the M35A2 Lightweight Medium Tactical Vehicle (LMTV) and (2) the M1078 LMTV. It can also be mounted on the M1082 LMTV Trailer. The CBC provides environmental protection and security for mission equipment and items of general transport.
1.2 The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 The following safety hazards caveat pertains only to the test required portion, Section 4, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory requirements prior to use.
- Technical specification12 pagesEnglish language
- Technical specification12 pagesEnglish language
ABSTRACT
This specification covers two-part adhesives for bonding aluminum alloy facing to foam core, inserts, edge attachments, and other components of a Type II foam cored sandwich panels. The adhesive should be suitable for forming bonds that can withstand long-term exposure at specified temperatures, and different combinations of stress, temperature, and humidity expected to be encountered in service. The adhesive may be used for new production or depot maintenance. The adhesive shall be a two-part thermosetting epoxy paste containing no asbestos and, when tested, shall meet the following physical and mechanical property requirements: curing time, temperature, and pressure; mix ratio; storage life; adhesive life; room-, low-, and high-temperature shear; hot humidity exposure shear; and room-temperature salt spray exposure shear.
SIGNIFICANCE AND USE
5.1 This specification is intended to provide information on the properties of adhesives, and the test methods required to evaluate adhesives to be used in the production bonding of aluminum alloys to foam core materials for the manufacture of tactical shelters.
SCOPE
1.1 This specification covers two-part adhesives for bonding foam core sandwich panels. The adhesive may be used for new production or depot maintenance. The adhesive should be suitable for forming bonds that can withstand long-term exposure to temperatures from −55 to 93°C (−67 to 200°F) and also withstand combinations of stress, temperature, and humidity expected to be encountered in service. The adhesives shall be used for bonding aluminum alloy facing to foam core, inserts, internal aluminum framing members, and other components of a foam cored sandwich panel.
1.2 The values stated in SI units are to be regarded as the standard where only SI units are given or where SI units are given first followed by inch-pound units; where inch-pound units are given first followed by SI units, the inch-pound units are to be regarded as the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification3 pagesEnglish language
- Technical specification3 pagesEnglish language
ABSTRACT
This specification covers the requirements for core-splice adhesive for use with nonmetallic honeycomb cores in the fabrication of honeycomb sandwich panels used in relocatable structures. The adhesive shall be thermosetting, of film form, and capable of expanding to several times its original thickness and shall be cured at specific curing time, temperature, and pressure. Materials shall be tested for physical properties qualification which shall conform to water migration, volatility, expansion, sag, density, flexural shear strength or assembly compatibility, and tube shear or core splice integrity requirements. The adhesive shall be suitable for application to core material, edge members, and integral parts.
SCOPE
1.1 This specification covers core-splice adhesive for use with nonmetallic honeycomb cores in the fabrication of honeycomb sandwich panels used in relocatable structures. The adhesive shall be used for new production or depot repair. The adhesive shall be suitable for forming bonds that can withstand long combinations of stress, temperature, and relative humidity expected to be encountered in service. The adhesive shall be used for bonding core segments and for bonding core segments to edge members and to integral members in a honeycomb sandwich panel. The adhesive shall not allow the transfer of water from one part of the panel to another either through or along the line of the adhesive.
1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.3 The following precautionary caveat pertains only to the test method portion, Section 6, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification7 pagesEnglish language
- Technical specification7 pagesEnglish language
ABSTRACT
This specification is for nonmetallic honeycomb core used in the manufacture of adhesively bonded sandwich panels for tactical shelters. Five types of nonmetallic honeycomb material are specified: type I - honeycomb for use in panels which are required to have a high load-carrying capability that could not be adequately met using any of the other type; type II - honeycomb for use in panels which are required to have a load-carrying capability that could not be adequately met by using materials of any of types III, IV, or V; type III - honeycomb for general use in panels where the higher performances of types I, II, and IV materials are not required; type IV - honeycomb similar to type II but with slightly lower performance; and type V - honeycomb similar to type III but with slightly lower performance. The density, honeycomb core shear, honeycomb core compression, honeycomb core cyclic aging, honeycomb core brittleness impact, flatwise tensile, and pH shall be tested to meet the requirements prescribed. The fungus resistance test, thermal resistance test, shear modulus test, core compressive modulus test, water migration resistance test, flame resistance test, and dimensional examination shall be performed to meet the requirements prescribed.
SCOPE
1.1 This specification is for nonmetallic honeycomb core used in the manufacture of adhesively bonded sandwich panels for tactical shelters. The materials are intended for adhesive bonding to aluminum facings using materials and processes defined by Practices E864 and E874 and Specifications E865, E866, and E990. This specification covers five main types of honeycomb for use in sandwich panels, Types I, II, III, IV, and V. Types I, II, and III honeycombs correspond to three honeycomb densities. Types IV and V are similar to Types II and III, respectively, but have lower performance requirements.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. For conversion of quantities in various systems of measurement to SI units, refer to Practice E380.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification7 pagesEnglish language
- Technical specification7 pagesEnglish language
ABSTRACT
This specification defines those characteristics that are required of adhesives to be used in the repair of sandwich panels for durable, rigid wall, relocatable structures. It covers two-part epoxy adhesive suitable for bonding aluminum alloy facings to nonmetallic core and core to core in the repair of durable rigid wall, relocatable structures. The adhesive shall be suitable for forming bonds that will withstand exposure to a certain temperature range and high relative humidity and will also withstand the combinations of stress, temperature, and relative humidity that are expected to be encountered in service. The adhesive shall also be suitable for the bonding of panel inserts and edge attachments. The adhesive physical characteristics such as adhesive life, curing, mix ratio, storage life, and mechanical properties shall be observed in order to determine its working characteristics. The following tests shall be conducted to determine certain mechanical properties: tensile lap shear test, flatwise tension test, climbing drum peel test, and durability test.
SIGNIFICANCE AND USE
6.1 Adhesives used in the repair of sandwich panels for durable, rigidwall, relocatable structures must have a combination of mechanical property levels and environmental resistance that will ensure long-term durability of the adhesive bonds when exposed to severe climatic exposures. In addition, these adhesives must have processability characteristics that permit their use in a variety of repair scenarios and environments.
6.2 This specification defines those characteristics that are required of adhesives to be used in the repair of sandwich panels for durable, rigidwall, relocatable structures.
SCOPE
1.1 This specification defines those characteristics that are required of adhesives to be used in the repair of sandwich panels for durable, rigidwall, relocatable structures.
1.1.1 This specification covers two-part epoxy adhesive suitable for bonding aluminum alloy facings to nonmetallic core, core to core, and core to perimeter aluminum extrusion frame in the repair of durable rigidwall relocatable structures. The adhesive shall be suitable for forming bonds that will withstand exposure to temperatures from −54 to 93°C (−65 to 199°F) and high relative humidity and will also withstand the combinations of stress, temperature, and relative humidity that are expected to be encountered in service. The adhesive shall also be suitable for the bonding of panel inserts and edge attachments.
1.2 The values stated in SI units are to be regarded as the standard where only SI units are given, or where SI units are given first followed by inch-pound units; where inch-pound units are given first followed by SI units, the inch-pound units are to be regarded as the standard.
1.3 The following safety hazards caveat pertains only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers pigmented, sprayable, low volatile organic compound (VOC) corrosion-inhibiting adhesive primers for use on aluminum alloys that are to be adhesively bonded in the fabrication of panels for tactical or relocatable shelters. When applied to a properly prepared surface of aluminum alloy, the primer imparts corrosion resistance and forms a surface suitable for structural bonding and for coating with shelter paint finishes. The physical properties of uncured liquid polymer, cured film on primed surfaces, and bonded specimens shall conform to the prescribed requirements.
SCOPE
1.1 This specification covers pigmented, sprayable, low volatile organic compound (VOC) corrosion-inhibiting adhesive primers for use on aluminum alloys that are to be adhesively bonded in the fabrication of panels for tactical shelters. When applied to a properly prepared surface of aluminum alloy, the primer imparts corrosion resistance and forms a surface suitable for structural bonding and for coating with shelter paint finishes.
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to inch-pound units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers structural film adhesives used for bonding honeycomb sandwich panels consisting of an aluminum alloy bonded to a nonmetallic core, edge attachments, and other components, and for new production or depot repair. The adhesive shall be manufactured in film form from a thermosetting compound suitable for forming bonds that can withstand long exposures to a range of temperatures and combinations of stress, temperature, and relative humidity encountered during service. The adhesive may be pure or consist of a carrier impregnated with adhesive and shall be uniform in appearance, with a weight in the range specified. Tests for shear, peel, durability, tensile strength, and storage life shall be performed and shall conform to the requirements specified.
SCOPE
1.1 This specification covers film adhesives for bonding of honeycomb sandwich panels. The adhesives are used for new production or depot repair. The adhesives shall be suitable for forming bonds that can withstand long exposures to temperatures from −55 to 93°C (−67 to 200°F) and also withstand the combinations of stress, temperature, and relative humidity expected to be encountered in service. The adhesives shall be used for bonding aluminum alloy facing to nonmetallic core, edge attachments, and other components of a sandwich panel.
1.2 The values stated in SI units are to be regarded as the standard where only SI units are given or where SI units are given first followed by inch-pound units; where inch-pound units are given first followed by SI units, the inch-pound units are to regarded as the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification4 pagesEnglish language
- Technical specification4 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Durable adhesive bonds to aluminum alloys can be obtained reliably only through proper selection and careful control of the materials used and the steps in the bonding process. The preparation of the aluminum alloys to obtain clean, uniform surfaces with appropriate characteristics is a critical step. This practice describes how such surfaces can be obtained.
SCOPE
1.1 This practice covers the preparation of clean uniform surfaces of aluminum alloys suitable for formation of durable adhesive bonds to nonmetallic honeycomb materials in the manufacture of sandwich panels for tactical shelters.
1.2 The values stated in SI units are to be regarded as the standard where only SI units are given or where SI units are given first followed by inch-pound units; where inch-pound units are given first followed by SI units, the inch-pound units are to regarded as the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. For a specific warning statement, see 6.2.1.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
Frequently Asked Questions
E06.53 is a Technical Committee within ASTM International. It is named "Materials and Processes for Durable Rigidwall Relocatable Structures". This committee has published 157 standards.
E06.53 develops ASTM standards in the area of Information technology. Currently, there are 157 published standards from this technical committee.
ASTM is a standardization organization that develops and publishes standards to support industry, commerce, and regulatory requirements.
A Technical Committee (TC) in ASTM is a group of experts responsible for developing international standards in a specific technical area. TCs are composed of national member body delegates and work through consensus to create standards that meet global industry needs. Each TC may have subcommittees (SCs) and working groups (WGs) for specialized topics.