Standard Specification for Allyl Molding Compounds

ABSTRACT
This specification provides for the identification of three types of allyl molding compounds, based on the general type of filler employed in their manufacture: Type I - High-strength materials, glass-fiber reinforced; Type II - General-purpose mineral filled; and Type III - General-purpose synthetic fiber filler. Types I and II may be subdivided into four classes according to resin composition and use as follows: Class A - Diallyl ortho-phthalate resin, nonflame-retardant; Class B - Diallyl ortho-phthalate resin, flame-retardant; Class C - Diallyl meta-phthalate resin nonflame-retardant; and Class D - Diallyl meta-phthalate resin, flame-retardant. Materials shall be compression molded, conditioned, and tested; and the individual grades shall conform to specified values of impact resistance, flexural strength, permittivity and dissipation factor, insulation resistance, flame resistance, and oxygen index.
SCOPE
1.1 This specification covers compression molding, thermosetting, allyl compounds as further defined in Section 3.  
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.Note 1—The properties included in this specification are those required to identify the molding compounds covered. There may be other requirements necessary to identify particular characteristics. These will be added to the specification as their inclusion becomes generally desirable and the necessary test data and methods become available.Note 2—There is no similar or equivalent ISO standard.

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ASTM D1636-99(2012) - Standard Specification for Allyl Molding Compounds
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation:D1636 −99(Reapproved 2012)
Standard Specification for
Allyl Molding Compounds
This standard is issued under the fixed designation D1636; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* 3. Classification
1.1 This specification covers compression molding, 3.1 This specification provides for the identification of three
typesofallylmoldingcompounds,basedonthegeneraltypeof
thermosetting, allyl compounds as further defined in Section 3.
filler employed in their manufacture, which shall be distin-
1.2 The values stated in SI units are to be regarded as
guished by the requirements prescribed in Table 1.
standard. No other units of measurement are included in this
Type I—High-strength materials, glass-fiber reinforced.
standard.
Type II—General-purpose mineral filled.
NOTE1—Thepropertiesincludedinthisspecificationarethoserequired Type III—General-purpose synthetic fiber filler.
to identify the molding compounds covered. There may be other require-
3.2 Types I and II may be subdivided into four classes
ments necessary to identify particular characteristics. These will be added
according to resin composition and use as follows:
to the specification as their inclusion becomes generally desirable and the
necessary test data and methods become available.
Class A—Diallyl ortho-phthalate resin, nonflame-retardant.
NOTE 2—There is no similar or equivalent ISO standard.
Class B—Diallyl ortho-phthalate resin, flame-retardant.
Class C—Diallyl meta-phthalate resin nonflame-retardant.
2. Referenced Documents
Class D—Diallyl meta-phthalate resin, flame-retardant.
2.1 ASTM Standards:
3.3 The four classes of Type I are subdivided as follows:
D150 Test Methods forAC Loss Characteristics and Permit-
ClassesA, B, C, and D into four grades. ForType II each of the
tivity (Dielectric Constant) of Solid Electrical Insulation
four classes is subdivided into two grades. For Type III only
D229 Test Methods for Rigid Sheet and Plate Materials
Class A compounds are produced and are available in three
Used for Electrical Insulation
grades.
D256 Test Methods for Determining the Izod Pendulum
4. General Requirements
Impact Resistance of Plastics
D257 Test Methods for DC Resistance or Conductance of
4.1 Themoldingcompoundshallbeofuniformcomposition
Insulating Materials
and so compounded as to conform to the requirements of this
D618 Practice for Conditioning Plastics for Testing
specification.
D790 Test Methods for Flexural Properties of Unreinforced
4.2 Although other than allyl resin may be added for flame
and Reinforced Plastics and Electrical Insulating Materi-
resistance and other purposes, the major part of the resin
als
portion shall be diallyl ortho-phthalate or diallyl meta-
D2863 Test Method for Measuring the Minimum Oxygen
phthalate.
Concentration to Support Candle-Like Combustion of
4.3 The apparent density, bulk factor, particle size, physical
Plastics (Oxygen Index)
form, and color of the compounds shall be as agreed upon
D3892 Practice for Packaging/Packing of Plastics
between the purchaser and supplier.
D5224 PracticeforCompressionMoldingTestSpecimensof
Thermosetting Molding Compounds
5. Detail Requirements
5.1 Average results obtained on test specimens, each
compression-molded using the manufacturer’s recommended
This specification is under the jurisdiction of ASTM Committee D20 on
techniques, shall conform to the requirements listed in Table 2.
Plastics and is the direct responsibility of Subcommittee D20.16 on Thermosetting
Materials.
Current edition approved Dec. 1, 2012. Published December 2012. Originally 6. Sampling
ε1
approved in 1959. Last previous edition approved in 2004 as D1636 - 99(2004) .
6.1 Adequate statistical sampling shall be used.
DOI: 10.1520/D1636-99R12.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
6.2 Abatch of molding compound shall be considered a unit
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
of manufacture and may consist of a blend of two or more
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. production runs of the same material.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D1636−99 (2012)
TABLE 1 Types, Classes, and Grades of Allyl Molding
isopropyl alcohol. Air dry the sample before assembly, using
Compounds
stainless steel terminals which have been washed in isopropyl
Type Class Grade Description
alcohol. The use of clean cotton or polyethylene gloves during
I A, B, C, D 1 Long-glass fiber reinforcement
assembly is required since skin oils contaminate the plastic
2 Medium-glass fiber reinforcement
surface and have been shown to seriously affect results. Insert
3 Short-glass fiber reinforcement
one binding post through a hole drilled through the center of
II A, B, C, D 4 High-impact, long-glass fiber reinforcement
the disk. Space the other two electrodes 32 mm from the center
III A 1 Mineral-filled
electrode. Make test measurements between the center elec-
2 Mineral and organic fiber-filled
trode and each of the other binding posts. The machine screw
1 Acrylic fiber reinforcement, short fiber
and washers shall be of stainless steel, the screw of a size to
2 Polyester fiber reinforcement, long fiber
match the washer size specified in the figure illustrating
3 Polyester fiber reinforcement, milled fiber
Binding-Post Electrodes for Flat, Solid Specimens of Test
Methods D257. Two specimens may then be mounted in a
wide-mouth jar with the leads going through a TFE-
NOTE 3—Some molding compounds are light and fluffy. The resin may
fluorocarbon cover. Condition each specimen 720 h at 60°C
have a tendency to separate out to a degree and should be thoroughly
mixed before sampling. and 95 % relative humidity, and measure the insulation resis-
tance under the same conditions without removal from the
7. Specimen Preparation
environmental chamber.
7.1 Test specimens shall be compression molded in accor-
9.6 Flame Resistance—Method II under Flame Resi
...

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