Standard Specification for Implantable Epoxy Electronic Encapsulants

ABSTRACT
This specification covers thermoset plastics based on diglycidyl ethers of bisphenol A and amino functional curing agents or amine catalysts for implantable epoxy electronic encapsulants. Encapsulants shall be classified depending on contact with tissues or physiological fluids. Chemical composition requirements may include additives, phthalate esters, amines, catalysts, and carbonates. The material shall be tested for the following physical properties: peak exotherm temperature, transparency, foreign particles, USP biological test plastic containers, USP pyrogen test, sterilant residues, cure shrinkage, embedment stress, tissue culture test, long-term immersion test, and accelerated immersion test. The material shall also be inspected with infrared spectroscopy, amine number, epoxide equivalent weight, spectrographic analysis, and total nitrogen.
SCOPE
1.1 This specification covers thermoset plastics based on diglycidyl ethers of bisphenol A and amino functional curing agents or amine catalysts.  
1.2 The epoxy encapsulants covered by this specification are intended to provide a tissue-compatible protective covering for implantable medical devices such as pulse generators, telemetry devices and RF receivers. The biocompatibility of epoxy plastics has not been established. Epoxy plastic is a generic term relating to the class of polymers formed from epoxy resins, certain curing agents or catalysts and various additives. Since many compositions and formulations fall under this category, it is essential that the fabricator assure safety of implantability of the specific composition or formulation for the intended use by current state-of-the-art test methods. This specification can be used as a basis for standardized evaluation of biocompatibility for such implantable encapsulants.  
1.3 The encapsulants covered by this specification are for use in devices intended as long-term implants.  
1.4 Limitations—This specification covers only the initial qualification of epoxy encapsulants for implantable electronic circuitry. Some of the requirements are not applicable to routine lot-to-lot quality control.  
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

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Publication Date
31-Oct-2014
Current Stage
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Standards Content (Sample)

NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation:F641 −09 (Reapproved 2014)
Standard Specification for
1
Implantable Epoxy Electronic Encapsulants
ThisstandardisissuedunderthefixeddesignationF641;thenumberimmediatelyfollowingthedesignationindicatestheyearoforiginal
adoptionor,inthecaseofrevision,theyearoflastrevision.Anumberinparenthesesindicatestheyearoflastreapproval.Asuperscript
epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
2
1.1 This specification covers thermoset plastics based on 2.1 ASTM Standards:
diglycidyl ethers of bisphenol A and amino functional curing D149Test Method for Dielectric Breakdown Voltage and
agents or amine catalysts. DielectricStrengthofSolidElectricalInsulatingMaterials
at Commercial Power Frequencies
1.2 The epoxy encapsulants covered by this specification
D150Test Methods forAC Loss Characteristics and Permit-
areintendedtoprovideatissue-compatibleprotectivecovering
tivity (Dielectric Constant) of Solid Electrical Insulation
for implantable medical devices such as pulse generators,
D257Test Methods for DC Resistance or Conductance of
telemetry devices and RF receivers. The biocompatibility of
Insulating Materials
epoxy plastics has not been established. Epoxy plastic is a
D570Test Method for Water Absorption of Plastics
generic term relating to the class of polymers formed from
D638Test Method for Tensile Properties of Plastics
epoxy resins, certain curing agents or catalysts and various
D790Test Methods for Flexural Properties of Unreinforced
additives. Since many compositions and formulations fall
and Reinforced Plastics and Electrical Insulating Materi-
under this category, it is essential that the fabricator assure
als
safety of implantability of the specific composition or formu-
D1042Test Method for Linear Dimensional Changes of
lation for the intended use by current state-of-the-art test
Plastics Caused by Exposure to Heat and Moisture
methods. This specification can be used as a basis for stan-
D1239Test Method for Resistance of Plastic Films to
dardized evaluation of biocompatibility for such implantable
Extraction by Chemicals
encapsulants.
D1434TestMethodforDeterminingGasPermeabilityChar-
1.3 The encapsulants covered by this specification are for
acteristics of Plastic Film and Sheeting
use in devices intended as long-term implants.
D2240TestMethodforRubberProperty—DurometerHard-
1.4 Limitations—This specification covers only the initial ness
D2471PracticeforGelTimeandPeakExothermicTempera-
qualification of epoxy encapsulants for implantable electronic
3
circuitry. Some of the requirements are not applicable to tureofReactingThermosettingResins(Withdrawn2008)
D2562Practice for Classifying Visual Defects in Parts
routine lot-to-lot quality control.
Molded from Reinforced Thermosetting Plastics
1.5 The values stated in SI units are to be regarded as
D2566Test Method for Linear Shrinkage of CuredThermo-
standard. No other units of measurement are included in this
3
setting Casting Resins During Cure (Withdrawn 1993)
standard.
D2734TestMethodsforVoidContentofReinforcedPlastics
1.6 This standard does not purport to address all of the
D3137Test Method for Rubber Property—Hydrolytic Sta-
safety concerns, if any, associated with its use. It is the 3
bility (Withdrawn 0)
responsibility of the user of this standard to establish appro-
F74Practice for Determining Hydrolytic Stability of Plastic
priate safety and health practices and determine the applica- 3
Encapsulants for Electronic Devices (Withdrawn 1994)
bility of regulatory limitations prior to use.
1 2
This specification is under the jurisdiction of ASTM Committee F04 on For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Medical and Surgical Materials and Devices and is the direct responsibility of contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Subcommittee F04.11 on Polymeric Materials. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved Nov. 1, 2014. Published November 2014. Originally the ASTM website.
3
approved in 1979. Last previous edition approved in 2009 as F641–09. DOI: The last approved version of this historical standard is referenced on
10.1520/F0641-09R14. www.astm.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
F641−09 (2014)
F135TestMethodforEmbedmentStressCausedbyCasting 5. Physical Properties
Compounds on Glass-Encased Electronic (Withdrawn
5.1 Type I Encapsulants:
3
1997)
5.1.1 Peak Exotherm Temperature (Test Method D2471)—
F602Criteria for Implantable Thermoset Epoxy Plastics
The peak exotherm temperature during cure shall be kept
F748PracticeforSelectingGenericBiologicalTestMethods
below th
...

This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: F641 − 09 F641 − 09 (Reapproved 2014)
Standard Specification for
1
Implantable Epoxy Electronic Encapsulants
This standard is issued under the fixed designation F641; the number immediately following the designation indicates the year of original
adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript
epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This specification covers thermoset plastics based on diglycidyl ethers of bisphenol A and amino functional curing agents
or amine catalysts.
1.2 The epoxy encapsulants covered by this specification are intended to provide a tissue-compatible protective covering for
implantable medical devices such as pulse generators, telemetry devices and RF receivers. The biocompatibility of epoxy plastics
has not been established. Epoxy plastic is a generic term relating to the class of polymers formed from epoxy resins, certain curing
agents or catalysts and various additives. Since many compositions and formulations fall under this category, it is essential that
the fabricator assure safety of implantability of the specific composition or formulation for the intended use by current
state-of-the-art test methods. This specification can be used as a basis for standardized evaluation of biocompatibility for such
implantable encapsulants.
1.3 The encapsulants covered by this specification are for use in devices intended as long-term implants.
1.4 Limitations—This specification covers only the initial qualification of epoxy encapsulants for implantable electronic
circuitry. Some of the requirements are not applicable to routine lot-to-lot quality control.
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use.
2. Referenced Documents
2
2.1 ASTM Standards:
D149 Test Method for Dielectric Breakdown Voltage and Dielectric Strength of Solid Electrical Insulating Materials at
Commercial Power Frequencies
D150 Test Methods for AC Loss Characteristics and Permittivity (Dielectric Constant) of Solid Electrical Insulation
D257 Test Methods for DC Resistance or Conductance of Insulating Materials
D570 Test Method for Water Absorption of Plastics
D638 Test Method for Tensile Properties of Plastics
D790 Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materials
D1042 Test Method for Linear Dimensional Changes of Plastics Caused by Exposure to Heat and Moisture
D1239 Test Method for Resistance of Plastic Films to Extraction by Chemicals
D1434 Test Method for Determining Gas Permeability Characteristics of Plastic Film and Sheeting
D2240 Test Method for Rubber Property—Durometer Hardness
3
D2471 Practice for Gel Time and Peak Exothermic Temperature of Reacting Thermosetting Resins (Withdrawn 2008)
D2562 Practice for Classifying Visual Defects in Parts Molded from Reinforced Thermosetting Plastics
3
D2566 Test Method for Linear Shrinkage of Cured Thermosetting Casting Resins During Cure (Withdrawn 1993)
D2734 Test Methods for Void Content of Reinforced Plastics
3
D3137 Test Method for Rubber Property—Hydrolytic Stability (Withdrawn 0)
1
This specification is under the jurisdiction of ASTM Committee F04 on Medical and Surgical Materials and Devices and is the direct responsibility of Subcommittee
F04.11 on Polymeric Materials.
Current edition approved Aug. 1, 2009Nov. 1, 2014. Published September 2009November 2014. Originally approved in 1979. Last previous edition approved in 20032009
as F641 – 98aF641(2003). –09. DOI: 10.1520/F0641-09.10.1520/F0641-09R14.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
3
The last approved version of this historical standard is referenced on www.astm.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
F641 − 09 (2014)
3
F74 Practice for Determining Hydrolytic Stability o
...

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