ASTM D2782-02(2008)
(Test Method)Standard Test Method for Measurement of Extreme-Pressure Properties of Lubricating Fluids (Timken Method)
Standard Test Method for Measurement of Extreme-Pressure Properties of Lubricating Fluids (Timken Method)
SIGNIFICANCE AND USE
This test method is used widely for the determination of extreme pressure properties for specification purposes. Users are cautioned to carefully consider the precision and bias statements herein when establishing specification limits.
SCOPE
1.1 This test method covers the determination of the load-carrying capacity of lubricating fluids by means of the Timken Extreme Pressure Tester.
Note 1—This test method is suitable for testing fluids having a viscosity of less than about 5000 cSt (5000 mm2/s) at 40°C. For testing fluids having a higher viscosity, refer to Note 5 in 9.1.
1.2 The values stated in SI units are to be regarded as standard. Because the equipment used in this test method is available only in inch-pound units, SI units are omitted when referring to the equipment and the test specimens.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Specific warning statements are given in 7.1, 7.2, 8.1, 8.2, 9.4, and 9.9.
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Designation: D2782 − 02(Reapproved 2008)
240/84
Standard Test Method for
Measurement of Extreme-Pressure Properties of Lubricating
Fluids (Timken Method)
This standard is issued under the fixed designation D2782; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2.2 ASTM Adjuncts:
Photograph of Test Blocks Showing Scars
1.1 This test method covers the determination of the load-
carrying capacity of lubricating fluids by means of theTimken
3. Terminology
Extreme Pressure Tester.
3.1 Definitions:
NOTE 1—This test method is suitable for testing fluids having a
3.1.1 extreme pressure (EP) additive, n, in a lubricant—a
viscosity of less than about 5000 cSt (5000 mm /s) at 40°C. For testing
substance that minimizes damage to metal surfaces in contact
fluids having a higher viscosity, refer to Note 5 in 9.1.
under high-stress rubbing conditions. D4175
1.2 The values stated in SI units are to be regarded as
3.1.2 lubricant, n—any substance interposed between two
standard. Because the equipment used in this test method is
surfaces for the purpose of reducing friction or wear between
available only in inch-pound units, SI units are omitted when
them. G40
referring to the equipment and the test specimens.
3.1.3 scoring, n, in tribology—a severe form of wear char-
1.3 This standard does not purport to address all of the
acterized by the formation of extensive grooves and scratches
safety concerns, if any, associated with its use. It is the
in the direction of sliding. G40
responsibility of the user of this standard to establish appro-
3.1.4 wear, n—damage to a solid surface generally involv-
priate safety and health practices and determine the applica-
bility of regulatory limitations prior to use. Specific warning ingprogressivelossofmaterial,duetorelativemotionbetween
that surface and a contacting substance or substances. G40
statements are given in 7.1, 7.2, 8.1, 8.2, 9.4, and 9.9.
3.2 Definitions of Terms Specific to This Standard:
2. Referenced Documents
3.2.1 load-carrying capacity of a lubricant— as determined
2.1 ASTM Standards:
by this test method, the maximum load or pressure that can be
D2509Test Method for Measurement of Load-Carrying
sustained by the lubricant (when used in the given system
Capacity of Lubricating Grease (Timken Method)
underspecificconditions)withoutfailureoftheslidingcontact
D4175 Terminology Relating to Petroleum, Petroleum
surfaces as evidenced by scoring or seizure or asperity weld-
Products, and Lubricants
ing.
G40Terminology Relating to Wear and Erosion
3.2.2 OK value, n—as determined by this test method, the
maximummass(weight)addedtotheloadleverweightpan,at
which no scoring or seizure occurs.
3.2.3 score value, n—as determined by this test method, the
minimum mass (weight) added to the load lever weight pan, at
This test method is under the jurisdiction of ASTM Committee D02 on which scoring or seizure occurs.
PetroleumProductsandLubricantsandisthedirectresponsibilityofSubcommittee
3.2.3.1 Discussion—Whenthelubricantfilmissubstantially
D02.L0.11 on Tribiological Properties of Industrial Fluids and Lubricates.
maintained, a smooth scar is obtained on the test block, but
Current edition approved May 1, 2008. Published August 2008. Originally
´1
when there is a breakdown of the lubricant film, scoring or
approved in 1969. Last previous edition approved in 2002 as D2782–02 .
This test method was adopted as a joint ASTM-IP Standard.
surface failure of the test block takes place, as shown in Figs.
This test method was prepared under the joint sponsorship of the American
1 and 2. In its simplest and most recognized form, scoring is
Society of Lubrication Engineers.Accepted by STLE January 1969. DOI: 10.1520/
characterizedbythefurrowedappearanceofawidescaronthe
D2782-02R08.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on Available from ASTM International Headquarters. Order Adjunct No.
the ASTM website. ADJD2509. Original adjunct produced in 1972.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D2782 − 02 (2008)
FIG. 1 Test Blocks Showing Various Types of Scar
are cautioned to carefully consider the precision and bias
statements herein when establishing specification limits.
6. Apparatus
6.1 Timken Extreme Pressure Tester, described in detail in
Annex A1 and illustrated in Fig. 3.
6.2 Sample Feed Device, for supplying the test specimens
with fluid is described in Annex A1.
6.3 Loading Mechanism, for applying and removing the
load weights without shock at the uniform rate of 0.91 to 1.36
FIG. 2 Scoring
kg/s (2 to 3 lb/s).Adetailed description is given in AnnexA1.
6.4 Microscope, low-power (50× to 60×) having sufficient
clearance under objective to accommodate the test block. It
test block and by excessive pick-up of metal on the surface of
should be fitted with a filar micrometer so that the scar width
the test cup. The form of surface failure more usually encoun-
maybemeasuredwithanaccuracyof 60.05mm(60.002in.).
tered,however,consistsofacomparativelysmoothscar,which
shows local damage that usually extends beyond the width of
6.5 Timer, graduated in minutes and seconds.
the scar. Scratches or striations that occur in an otherwise
smoothscarandthatdonotextendbeyondthewidthofthescar 7. Reagents and Materials
are not considered as evidence of scoring.
7.1 Acetone, reagent grade. (Warning—Extremely flam-
3.2.4 seizure or asperity welding—localized fusion of metal
mable. Harmful when inhaled. See A3.1.)
between the rubbing surfaces of the test pieces. Seizure is
7.2 Stoddard Solvent or White Spirit , reagent grade.
usuallyindicatedbystreaksappearingonthesurfaceofthetest
(Warning—Flammable. See A3.2.)
cup, an increase in friction and wear, or unusual noise and
4,5
7.3 Test Cup, of carburized steel, having a Rockwell
vibration. Throughout this test method the term seizure is
Hardness“C”ScaleNumberof58to62,oraVickersHardness
understood to mean seizure or asperity welding.
Numberof653to756.Thecupshaveawidthof0.514 60.002
in., a perimeter of 6.083 6 0.009 in., a diameter of
4. Summary of Test Method
1.938+0.001,−0.005 in. and a maximum radial run-out of
4.1 The tester is operated with a steel test cup rotating
0.0005in.Theaxialsurfaceroughnessshouldliebetween0.51
against a steel test block. The rotating speed is 123.71 6 0.77
and 0.76 µm (20 and 30 µin.) C.L.A.
m/min (405.88 6 2.54 ft/min) which is equivalent to a spindle
4,6
7.4 Test Blocks, withtestsurfaces0.485 60.002in.wide
speed of 800 6 5 rpm. Fluid samples are preheated to 37.8 6
and 0.750 6 0.016 in. long, of carburized steel, having a
2.8°C (100 6 5°F) before starting the test.
RockwellHardness“C”ScaleNumberof58to62,oraVickers
4.2 Two determinations are made: the minimum load (score
Hardness Number of 653 to 756. Each block is supplied with
value) that will rupture the lubricant film being tested between
fourgroundfacesandthesurfaceroughnessshouldliebetween
the rotating cup and the stationary block and cause scoring or
0.51 and 0.76 µm (20 and 30 µin.) C.L.A.
seizure; and the maximum load (OK value) at which the
rotating cup will not rupture the lubricant film and cause
scoring or seizure between the rotating cup and the stationary
The sole source of supply of the apparatus known to the committee at this time
block.
is Falex Corp., 1020 Airpark Dr., Sugar Grove, IL 60554. If you are aware of
alternative suppliers, please provide this information to ASTM International
5. Significance and Use Headquarters.Your comments will receive careful consideration at a meeting of the
responsible technical committee, which you may attend.
5.1 Thistestmethodisusedwidelyforthedeterminationof
Available from Falex Corp., under Part No. F-25061.
extreme pressure properties for specification purposes. Users Available from Falex Corp., under Part No. F-25001.
D2782 − 02 (2008)
FIG. 3 Timken Tester
8. Preparation of Apparatus blockholderandadjusttheleverssothatalltheknifeedgesare
inproperalignment.Exercisespecialcareinplacingthestirrup
8.1 Clean the apparatus with (1) Stoddard solvent or White
of the spring-weight platform assembly (selection of which
Spirit, and (2) acetone and blow dry. (Warning—Extremely
will depend on the loading device) in the groove of the
flammable. Harmful when inhaled. See A3.1.) (Warning
load-leverarmtoavoidprematureshocktothetestblockwhen
—Flammable. See A3.2.) Flush with approximately 1 L(1 qt)
the load is applied. To ensure that the test block, test block
ofthefluidtobetested.Discardtheflushingfluid.(Warning—
holder,andleverarmsareproperlyalignedandseated,coatthe
Sinceacetoneishighlyflammable,usetheminimumquantity.)
testblockandtestcupwiththelubricanttobetested,androtate
8.2 Select a new test cup and block, wash with Stoddard
the machine slowly for a few revolutions either by hand or by
solvent or White Spirit (Warning—Flammable. See A3.2.)
suitable control mechanism. When the parts are in alignment,
and dry with a clean soft cloth or paper. Immediately before
the fluid will be wiped off the cup over its entire width.
use rinse the test cup and block with acetone and blow them
dry. Do not use solvents such as carbon tetrachloride or others
NOTE 3—At this point it is recommended that a dial indicator used to
that may inherently possess load-carrying properties which
checktheradialrun-outofthecup in situnotexceed0.025mm(0.001in.)
may effect the results.
total indicator movement.
NOTE 2—This cleaning may be done in an ultrasonic cleaner.
9. Procedure
8.3 Assemble the tester carefully (Fig. 4), placing the test
9.1 Fill the reservoir of the tester to within 76 mm (3 in.) of
cup on the spindle and making certain that it is well seated,
the top (approximately 3 L or 3 qt) with the fluid to be tested.
drawing it up firmly but avoiding possible distortion from
excessive tightening (Note 3). Place the test block in the test Preheat the fluid to 37.8 6 2.8°C (100 6 5°F).
D2782 − 02 (2008)
FIG. 3 (continued)
affectingOKorscorevalues.Testingofsuchhigh-viscosityfluidsatroom
temperature in the Test Method D2509 grease feeder also appears valid
but may be difficult because of fluid leakage.
9.2 Set the discharge valve at full open.Allow the lubricant
to flood the test cup and block. When the sump is about half
filledwiththefluid,startthemotorandrunfor30stobreak-in.
If the equipment used is equipped with acceleration control,
start the motor and increase the spindle speed gradually to
achieve 800 6 5 rpm after 15 s. Run for a further 15 s to
complete the break-in.
9.3 Afterabreak-inperiodof30s,startthetimerandapply
at 8.9 to 13.3 N/s (2 to 3 lbf/s), a load that is less than the
FIG. 4 Assembly of Tester Showing Test Pieces
expected score load. In the absence of a better estimate, a
starting load of 30 lbf is recommended. The load-lever arm,
spring-weightplatformassemblyisnotconsideredapartofthe
applied load. In the event a lower starting load is used, it must
NOTE 4—The fluid may be heated by the use of an immersion heater
located in the tester reservoir or by heating the fluid prior to filling the be a multiple of 6. Then allow the machine to run at 800 6 5
reservoir. If an immersion heater is used, localized overheating must be
rpmfor10min 615safterloadapplicationisinitiated,unless
avoided. This may be done by stirring or by circulating prior to the
a score is detected before that period.
assembly of the lever arm.
NOTE 5—Fluids having a viscosity above about 5000 cSt (5000 mm /s)
9.4 If, after the load has been applied, scoring is evident by
at 40°C often cannot be tested at the prescribed fluid temperature of 37.8
vibration or noise, stop the tester at once, turn off the flow of
6 2.8°C (100 6 5°F) because of inability of the pump to recirculate the
lubricant, and remove the load. Since the excessive heat
fluid at this temperature. However, results from limited cooperative tests,
developed with deep scoring may alter the surface character-
covered in TablesA1.1 and A1.2, indicate that the starting fluid tempera-
turecouldbeincreasedto65.6°C(150°F)toobtainadequateflowwithout istics of the entire block, discard the test block. (Warning—
D2782 − 02 (2008)
The machine and test pieces may be hot at this point and care where:
should be exercised in their handling.)
L = mechanical advantage of load-lever arm, 10,
G = load-lever constant (value is stamped on lever arm of
9.5 If no scoring is detected, allow the tester to run for 10
each tester),
min 6 15 s from the start of the application of the load.At the
X = mass (weight) placed on the weight pan, lb,
end of the 10-min 6 15-s period, reverse the loading device
X ` = mass (weight) placed on the weight pan, kg,
and remove the load from the lever arm. Turn off the motor,
Y = length of test scar ( ⁄2 in.),
allowthespindletocometorest,thenturnofftheflowoffluid.
Y ` = length of test scar (12.7 mm),
Remove the load lever and inspect the condition of the test
Z = average width of test scar, in., and
block surface at 1× magnification. Microscopical observations
Z ` = average width of test scar, mm.
shall not be used to define when scoring has occurred. The
10.2 Forconvenience,contact(unit)pressuresinpoundsper
lubricant has failed at the imposed load if the wear scar
square inch are listed in Table X3.1.
indicates any scoring or welding.
11. Report
NOTE 6—A microscope may be used to examine the wear scar for
further information as required in 9.9.
11.1 Report the OK and score values in terms of the mass
9.6 If no score is observed, turn the test block to expose a
(weights)placedontheweightpanhangingfromtheendofthe
newsurfaceofcontactand,withanewtestcup,repeatthetest,
load-lever arm; do not include the mass (weight) of the pan
asin9.5,at10-lbfincrementsuntilaloadthatproducesascore
assembly. Report the values in multiples of 5 lb above 30 lb
is reached.At this point decrease the load by 5 lbf for the final
and in multiples of 3 lb below 30 lb.
determination.
12. Precision and Bias
NOTE 7—Before each test in 9.6-9.8 cool the fluid in the reservoir to
12.1 The precision and this test method as determined by
37.8 6 2.8°C (100 6 5°F), cool the shaft to less than 65.6°C (150°F),
install a new test cup, and turn the test block to expose a ne
...
This document is not anASTM standard and is intended only to provide the user of anASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
An American National Standard
Designation:D2782–01 Designation:D2782–02 (Reapproved 2008)
240/84
Standard Test Method for
Measurement of Extreme-Pressure Properties of Lubricating
Fluids (Timken Method)
This standard is issued under the fixed designation D2782; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval. This test method was adopted as a joint
ASTM-IP Standard.
This test method has been approved by the sponsoring committees and accepted by the cooperating societies in accordance with
established procedures.
1. Scope
1.1 This test method covers the determination of the load-carrying capacity of lubricating fluids by means of the Timken
Extreme Pressure Tester.
NOTE 1—This test method is suitable for testing fluids having a viscosity of less than about 5000 cSt (5000 mm /s) at 40°C. For testing fluids having
a higher viscosity, refer to Note 4 Note 5 in 9.1.
1.2 ThevaluesstatedinSIunitsaretoberegardedasstandard.Becausetheequipmentusedinthistestmethodisavailableonly
in inch-pound units, SI units are omitted when referring to the equipment and the test specimens.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use. Specific precautionarywarning statements are given in 7.1, 7.2, 8.1, 8.2, 9.4, and 10.19.9.
2. Referenced Documents
2.1 ASTM Standards: D235Specification for Mineral Spirits (Petroleum Spirits) (Hydrocarbon Drycleaning Solvents)
D329Specification for Acetone
D2509 Test Method for Measurement of Extreme Pressure Properties Load-Carrying Capacity of Lubricating Grease (Timken
Method)
D4175 Terminology Relating to Petroleum, Petroleum Products, and Lubricants
G40 Terminology Relating to Wear and Erosion
This test method is under the jurisdiction of ASTM Committee D02 on Petroleum Products and Lubricants and is the direct responsibility of Subcommittee D02.L on
Industrial Lubricants.
Current edition approved Sept. 10, 2001. Published September 2001. Originally published as D2782–69T. Last previous edition D2782–94 (1996).
This test method is under the jurisdiction ofASTM Committee D02 on Petroleum Products and Lubricants and is the direct responsibility of Subcommittee D02.L0.11
on Tribiological Properties of Industrial Fluids and Lubricants.
´1
Current edition approved May 1, 2008. Published August 2008. Originally approved in 1969. Last previous edition approved in 2002 as D2782–02 .
This test method was adopted as a joint ASTM-IP Standard.
This test method was prepared under the joint sponsorship of the American Society of Lubrication Engineers. Accepted by STLE January 1969.
ForreferencedASTMstandards,visittheASTMwebsite,www.astm.org,orcontactASTMCustomerServiceatservice@astm.org.For Annual Book of ASTM Standards
, Vol 06.04.volume information, refer to the standard’s Document Summary page on the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
D2782–02 (2008)
2.2 ASTM Adjuncts: ASTM
Three Glossy Prints of Test Blocks Showing Scars (D2782)
Photograph of Test Blocks Showing Scars
3. Terminology
3.1 Definitions:
3.1.1 extreme pressure (EP) additive, n, in a lubricant—a substance that minimizes damage to metal surfaces in contact under
high-stress rubbing conditions. D4175
3.1.2 lubricant, n—any substance interposed between two surfaces for the purpose of reducing friction or wear between them.
G40
3.1.3 scoring, n, in tribology—a severe form of wear characterized by the formation of extensive grooves and scratches in the
direction of sliding. G40
3.1.4 wear, n—damage to a solid surface generally involving progressive loss of material, due to relative motion between that
surface and a contacting substance or substances. G40
3.2 Definitions of Terms Specific to This Standard:
3.2.1 load-carrying capacity of a lubricant— as determined by this test method, the maximum load or pressure that can be
sustained by the lubricant (when used in the given system under specific conditions) without failure of the sliding contact surfaces
as evidenced by scoring or seizure or asperity welding.
3.2.2 OK value, n—asdeterminedbythistestmethod,themaximummass(weight)addedtotheloadleverweightpan,atwhich
no scoring or seizure occurs.
3.2.3 score value, n—as determined by this test method, the minimum mass (weight) added to the load lever weight pan, at
which scoring or seizure occurs.
3.2.3.1 Discussion—When the lubricant film is substantially maintained, a smooth scar is obtained on the test block, but when
there is a breakdown of the lubricant film, scoring or surface failure of the test block takes place, as shown in Figs. 1 and 2. In
its simplest and most recognized form, scoring is characterized by the furrowed appearance of a wide scar on the test block and
by excessive pick-up of metal on the surface of the test cup. The form of surface failure more usually encountered, however,
consists of a comparatively smooth scar, which shows local damage that usually extends beyond the width of the scar. Scratches
or striations that occur in an otherwise smooth scar and that do not extend beyond the width of the scar are not considered as
evidence of scoring.
3.2.4 seizure or asperity welding—localized fusion of metal between the rubbing surfaces of the test pieces. Seizure is usually
indicated by streaks appearing on the surface of the test cup, an increase in friction and wear, or unusual noise and vibration.
Throughout this test method the term seizure is understood to mean seizure or asperity welding.
4. Summary of Test Method
4.1 The tester is operated with a steel test cup rotating against a steel test block. The rotating speed is 123.71 6 0.77 m/min
(405.88 6 2.54 ft/min) which is equivalent to a spindle speed of 800 6 5 rpm. Fluid samples are preheated to 37.8 6 2.8°C (100
6 5°F) before starting the test.
4.2 Two determinations are made: the minimum load (score value) that will rupture the lubricant film being tested between the
rotating cup and the stationary block and cause scoring or seizure; and the maximum load (OK value) at which the rotating cup
will not rupture the lubricant film and cause scoring or seizure between the rotating cup and the stationary block.
5. Significance and Use
5.1 This test method is used widely for the determination of extreme pressure properties for specification purposes. Users are
Annual Book of ASTM Standards, Vol 05.01.
Available from ASTM International Headquarters. Order Adjunct No. ADJD2509. Original adjunct produced in 1972.
FIG. 1 Test Blocks Showing Various Types of Scar
D2782–02 (2008)
FIG. 2 Scoring
cautioned to carefully consider the precision and bias statements herein when establishing specification limits.
6. Apparatus
6.1 Timken Extreme Pressure Tester , Timken Extreme Pressure Tester, described in detail inAnnexA1 and illustrated in Fig.
2Fig. 3.
6 4
6.2 Sample Feed Device, Sample Feed Device, for supplying the test specimens with fluid is described in Annex A1.
6 4
6.3 Loading Mechanism, LoadingMechanism, forapplyingandremovingtheloadweightswithoutshockattheuniformrate
of 0.91 to 1.36 kg/s (2 to 3 lb/s). A detailed description is given in Annex A1.
6.4 Microscope,, low-power (503 to 603) having sufficient clearance under objective to accommodate the test block. It
should be fitted with a filar micrometer so that the scar width may be measured with an accuracy of 60.05 mm (60.002 in.).
6.5 Timer, graduated in minutes and seconds.
7. Reagents and Materials
7.1 Acetone, conforming to Specification D329. (Warning , reagent grade. (Warning—Extremely flammable. Harmful when
inhaled. See A3.1.)
7.2 Stoddard Solvent or White Spirit,conformingtoSpecificationD235.(,reagentgrade.(Warning—Flammable.SeeA3.2.)
,
4 5
7.3 TestCup,TestCup, ofcarburizedsteel,havingaRockwellHardness“C”ScaleNumberof58to62,oraVickersHardness
Number of 653 to 756. The cups have a width of 0.514 6 0.002 in., a perimeter of 6.083 6 0.009 in., a diameter of
1.938+0.001,−0.005 in. and a maximum radial run-out of 0.0005 in. The axial surface roughness should lie between 0.51 and
0.76 µm (20 and 30 µin.) C.L.A.
,
4 6
7.4 Test Blocks, withtestsurfaces0.485 60.002in.wideand0.750 60.016in.long,ofcarburizedsteel,havingaRockwell
Hardness “C” Scale Number of 58 to 62, or a Vickers Hardness Number of 653 to 756. Each block is supplied with four ground
faces and the surface roughness should lie between 0.51 and 0.76 µm (20 and 30 µin.) C.L.A.
8. Preparation of Apparatus
8.1 Clean the apparatus with (1) Stoddard solvent or White Spirit, and (2) acetone and blow dry. (Warning—Extremely
flammable.Harmfulwheninhaled.SeeA3.1.)(Warning—Flammable.SeeA3.2.)Flushwithapproximately1L(1qt)ofthefluid
to be tested. Discard the flushing fluid. (Warning—Since acetone is highly flammable, use the minimum quantity.)
8.2 Select a new test cup and block, wash with Stoddard solvent or White Spirit (Warning—Flammable. See A3.2.) and dry
with a clean soft cloth or paper. Immediately before use rinse the test cup and block with acetone and blow them dry. Do not use
solvents such as carbon tetrachloride or others that may inherently possess load-carrying properties which may effect the results.
NOTE 2—This cleaning may be done in an ultrasonic cleaner.
8.3 Assemble the tester carefully (Fig. 3Fig. 4), placing the test cup on the spindle and making certain that it is well seated,
drawingitupfirmlybutavoidingpossibledistortionfromexcessivetightening(Note2Note3).Placethetestblockinthetestblock
holder and adjust the levers so that all the knife edges are in proper alignment. Exercise special care in placing the stirrup of the
spring-weight platform assembly (selection of which will depend on the loading device) in the groove of the load-lever arm to
avoid premature shock to the test block when the load is applied. To ensure that the test block, test block holder, and lever arms
Annual Book of ASTM Standards, Vol 05.02.
The sole source of supply of the apparatus known to the committee at this time is Falex Corp., 1020Airpark Dr., Sugar Grove, IL60554. If you are aware of alternative
suppliers, please provide this information toASTM International Headquarters. Your comments will receive careful consideration at a meeting of the responsible technical
committee, which you may attend.
Annual Book of ASTM Standards, Vol 03.02
Available from Falex Corp., under Part No. F-25061.
Available from ASTM Headquarters, 100 Barr Harbor Drive, West Conshohocken, PA 19428. Order ADJD2509.
Available from Falex Corp., under Part No. F-25001.
D2782–02 (2008)
FIG.23TimkenTester
are properly aligned and seated, coat the test block and test cup with the lubricant to be tested, and rotate the machine slowly for
a few revolutions either by hand or by suitable control mechanism. When the parts are in alignment, the fluid will be wiped off
the cup over its entire width.
NOTE2—At 3—At this point it is recommended that a dial indicator used to check the radial run-out of the cup in situ not exceed 0.025 mm (0.001
in.) total indicator movement.
9. Procedure
9.1 Fillthereservoirofthetestertowithin76mm(3in.)ofthetop(approximately3Lor3qt)withthefluidtobetested.Preheat
the fluid to 37.8 6 2.8°C (100 6 5°F).
NOTE3—The 4—The fluid may be heated by the use of an immersion heater located in the tester reservoir or by heating the fluid prior to filling the
reservoir. If an immersion heater is used, localized overheating must be avoided. This may be done by stirring or by circulating prior to the assembly
of the lever arm.
NOTE4—Fluids 5—Fluids having a viscosity above about 5000 cSt (5000 mm /s) at 40°C often cannot be tested at the prescribed fluid temperature
of37.8 62.8°C(100 65°F)becauseofinabilityofthepumptorecirculatethefluidatthistemperature.However,resultsfromlimitedcooperativetests,
coveredinTablesA1.1andA1.2,indicatethatthestartingfluidtemperaturecouldbeincreasedto65.6°C(150°F)toobtainadequateflowwithoutaffecting
OK or score values. Testing of such high-viscosity fluids at room temperature in the Test Method D2509 grease feeder also appears valid but may be
difficult because of fluid leakage.
9.2 Set the discharge valve at full open.Allow the lubricant to flood the test cup and block. When the sump is about half filled
with the fluid, start the motor and run for 30 s to break-in. If the equipment used is equipped with acceleration control, start the
motor and increase the spindle speed gradually to achieve 800 6 5 rpm after 15 s. Run for a further 15 s to complete the break-in.
9.3 Afterabreak-inperiodof30s,startthetimerandapplyat8.9to13.3N/s(2to3lbf/s),aloadthatislessthantheexpected
D2782–02 (2008)
FIG. 2 3 (continued)
FIG. 3 4 Assembly of Tester Showing Test Pieces
scoreload.Intheabsenceofabetterestimate,astartingloadof30lbfisrecommended.Theload-leverarm,spring-weightplatform
assembly is not considered a part of the applied load. In the event a lower starting load is used, it must be a multiple of 6. Then
allow the machine to run at 800 6 5 rpm for 10 min 6 15 s after load application is initiated, unless a score is detected before
that period.
9.4 If, after the load has been applied, scoring is evident by vibration or noise, stop the tester at once, turn off the flow of
lubricant, and remove the load. Since the excessive heat developed with deep scoring may alter the surface characteristics of the
entireblock,discardthetestblock.(Warning—Themachineandtestpiecesmaybehotatthispointandcareshouldbeexercised
in their handling.)
9.5 If no scoring is detected, allow the tester to run for 10 min 6 15 s from the start of the application of the load.At the end
of the 10-min 6 15-s period, reverse the loading device and remove the load from the lever arm. Turn off the motor, allow the
spindle to come to rest, then turn off the flow of fluid. Remove the load lever and inspect the condition of the test block surface
D
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