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ASTM B401-12

(Specification)

Standard Specification for Compact Round Concentric-Lay-Stranded Aluminum Conductors, Steel-Reinforced (ACSR/COMP)

Standard Specification for Compact Round Concentric-Lay-Stranded Aluminum Conductors, Steel-Reinforced (ACSR/COMP)

ABSTRACT
This specification covers compact round concentric-lay stranded conductors made from aluminum 1350-H19 (extra hard) wires and round zinc-coated, aluminum-coated, or aluminum-clad steel core wires usually used in overhead lines. Compact ACSR covered by this specification has five types of steel core wire which are designated by ACSR/GA/COMP, ACSR/GB/COMP, ACSR/GC/COMP, ACSR/AZ/COMP, ACSR/AW/COMP. Electric-butt welds, electric-butt, cold-upset welds, or cold-pressure welds in the individual round-drawn or shaped aluminum wires shall be made during the stranding process. The preferred lay of the aluminum wires of aluminum conductors, steel-reinforced, having a single wire steel core and one layer of aluminum wires shall be 14 times the outside diameter of the conductor but the lay shall be not less than 13 nor more than 16 times that diameter. The diameter of the steel core wire, the number of aluminum wires, the aluminum cross-sectional area, the diameter and weight of the compact round concentric-lay-stranded aluminum conductors, steel-reinforced, shall conform to the construction requirements. The rated strength of a completed conductor shall be taken as the aggregate strength of the aluminum and steel components, and shall be calculated according to the prescribed computation. The mass and electrical resistance of a unit length of stranded conductor shall be a function of the length of lay. Tests for mechanical and electrical properties of aluminum wires composing the conductors shall be made before stranding.
SCOPE
1.1 This specification covers compact round concentric-lay-stranded conductors made from aluminum 1350-H19 (extra hard) wires and round zinc-coated, aluminum-coated, or aluminum-clad steel core wires usually used in overhead lines. These conductors shall be constructed with one steel core wire surrounded by one or more layers of helically-laid compacted or otherwise shaped aluminum wires (Explanatory Note 1 and Note 2).  
1.2 Compact ACSR covered by this specification has five types of steel core wire which are designated by abbreviations as follows (Explanatory Note 2 and Note 7).  
1.2.1 ACSR/GA2/COMP—Compact ACSR using Class A zinc-coated steel wire,  
1.2.2 ACSR/GC2/COMP—Compact ACSR using Class C zinc-coated steel wire,  
1.2.3 ACSR/AW2/COMP—Compact ACSR using aluminum-clad steel wire, AW2 (Normal Strength).  
1.2.4 ACSR/AW3/COMP—Compact ACSR using aluminum-clad steel wire, AW3 (High Strength).  
1.3 The SI values of density and resistivity are to be regarded as standard. For all other properties the inch-pound values are to be regarded as standard and the SI units may be approximate. Note 1—Prior to 1975, aluminum 1350 was designated as EC aluminum.Note 2—The aluminum and temper designations conform to ANSI H35.1. Aluminum 1350 corresponds to Unified Numbering System A91350 in accordance with Practice E527.

General Information

Status
Historical
Publication Date
14-Oct-2012
ICS
29.060.20 - Cables
Technical Committee
B01 - Electrical Conductors
Drafting Committee
B01.07 - Conductors of Light Metals
Current Stage
Ref Project

Relations

Replaces
ASTM B401-04(2010) - Standard Specification for Compact Round Concentric-Lay-Stranded Aluminum Conductors, Steel-Reinforced (ACSR/COMP)
Effective Date
15-Oct-2012
Referred By
ASTM B1006-17 - Standard Specification for Electrical Overhead Conductor Code Word Names
Effective Date
15-Oct-2012

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ASTM B401-12 - Standard Specification for Compact Round Concentric-Lay-Stranded Aluminum Conductors, Steel-Reinforced (ACSR/COMP)ASTM B401-12 - Standard Specification for Compact Round Concentric-Lay-Stranded Aluminum Conductors, Steel-Reinforced (ACSR/COMP)
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ASTM B401-12 - Standard Specification for Compact Round Concentric-Lay-Stranded Aluminum Conductors, Steel-Reinforced (ACSR/COMP)
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Standards Content (Sample)

NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: B401 −12
StandardSpecification for
Compact Round Concentric-Lay-Stranded Aluminum
1
Conductors, Steel-Reinforced (ACSR/COMP)
This standard is issued under the fixed designation B401; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
2
1. Scope 2.2 ASTM Standards:
B193 Test Method for Resistivity of Electrical Conductor
1.1 This specification covers compact round concentric-lay-
Materials
stranded conductors made from aluminum 1350-H19 (extra
B230/B230M Specification for Aluminum 1350–H19 Wire
hard) wires and round zinc-coated, aluminum-coated, or
for Electrical Purposes
aluminum-clad steel core wires usually used in overhead lines.
B232/B232M Specification for Concentric-Lay-Stranded
These conductors shall be constructed with one steel core wire
Aluminum Conductors, Coated-Steel Reinforced (ACSR)
surrounded by one or more layers of helically-laid compacted
B263 Test Method for Determination of Cross-Sectional
or otherwise shaped aluminum wires (Explanatory Note 1 and
Area of Stranded Conductors
Note 2).
B341/B341M Specification for Aluminum-Coated (Alumi-
1.2 Compact ACSR covered by this specification has five
nized) Steel Core Wire for Aluminum Conductors, Steel
3
types of steel core wire which are designated by abbreviations
Reinforced (ACSR/AZ) (Withdrawn 2007)
as follows (Explanatory Note 2 and Note 7).
B354 Terminology Relating to Uninsulated Metallic Electri-
1.2.1 ACSR/GA2/COMP—Compact ACSR using Class A
cal Conductors
zinc-coated steel wire,
B498/B498M Specification for Zinc-Coated (Galvanized)
1.2.2 ACSR/GC2/COMP—Compact ACSR using Class C
Steel Core Wire for Use in Overhead Electrical Conduc-
zinc-coated steel wire,
tors
1.2.3 ACSR/AW2/COMP—Compact ACSR using
B502 Specification for Aluminum-Clad Steel Core Wire for
aluminum-clad steel wire, AW2 (Normal Strength).
Use in Overhead Electrical Aluminum Conductors
1.2.4 ACSR/AW3/COMP—Compact ACSR using
B802M Specification for Zinc-5% Aluminum-Mischmetal
aluminum-clad steel wire, AW3 (High Strength).
Alloy-Coated Steel Core Wire forAluminum Conductors,
Steel Reinforced (ACSR)[Metric](Discontinued 1998-
1.3 The SI values of density and resistivity are to be
3
Replaced by B 802/B802M) (Withdrawn 1998)
regarded as standard. For all other properties the inch-pound
E29 Practice for Using Significant Digits in Test Data to
values are to be regarded as standard and the SI units may be
Determine Conformance with Specifications
approximate.
E527 Practice for Numbering Metals and Alloys in the
NOTE 1—Prior to 1975, aluminum 1350 was designated as EC
Unified Numbering System (UNS)
aluminum.
2.3 Other Documents:
NOTE 2—The aluminum and temper designations conform to ANSI
H35.1. Aluminum 1350 corresponds to Unified Numbering System
ANSI H35.1 American National StandardAlloy and Temper
4
A91350 in accordance with Practice E527.
Designation Systems For Aluminum
NBS Handbook 100—Copper Wire Tables of the National
5
2. Referenced Documents
Bureau of Standards
2.1 The following documents of the issue in effect on date
of material purchase form a part of this specification to the
extent referenced herein.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website.
1 3
This specification is under the jurisdiction of ASTM Committee B01 on The last approved version of this historical standard is referenced on
Electrical Conductors and is the direct responsibility of Subcommittee B01.07 on www.astm.org.
4
Conductors of Light Metals. Available fromAmerican National Standards Institute (ANSI), 25 W. 43rd St.,
Current edition approved Oct. 15, 2012. Published November 2012. Originally 4th Floor, New York, NY 10036, http://www.ansi.org.
5
approved in 1963. Last previous edition approved in 2010 as B401 – 04 (2010). Available from National Technical Information Service (NTIS), 5301 Shawnee
DOI: 10.1520/B0401-12. Rd., Alexandria, VA 22312, http://www.ntis.gov.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
B401 − 12
3. Ordering Information 5.5 The direction of lay shall be reversed in successive
layers.
3.1 Orders for material under this specification shall include
the following information:
6. Construction
3.1.1 Quantity of each size and stranding (Table 1),
6.1 The diameter of the steel core wire, the number of
3.1.2 Conductor size: circular-mil area or AWG (Section 6
...

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SCOPE
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This specification covers aluminum alloys in the 8000 series in tempers “0” and H1X or H2X bare compact-round, compressed and conventional concentric-lay-stranded conductors made from round or shaped wires used as covered or insulated electrical conductors. These conductors shall be composed of a central core surrounded by one or more compacted, compressed or conventional layers of helically applied wires. Joints may be made in any of the wires of any stranding by electric-butt welding, cold-pressure welding, or electric-butt, cold-upset welding. The construction of the conductors shall conform to the construction requirements prescribed in this specification. Tests for the mechanical and electrical properties of wire composing the conductor shall be made before standing. Wires annealed before stranding shall meet the requirements of the prescribed specification. The tensile requirements shall be the same as those for round wires of equal nominal area.
SCOPE
1.1 This specification covers aluminum alloys in the 8000 series cited in B800 in tempers “0” and H1X or H2X bare compact-round, compressed and conventional concentric-lay-stranded conductors made from round or shaped wires used as covered or insulated electrical conductors. These conductors shall be composed of a central core surrounded by one or more compacted, compressed or conventional layers of helically applied wires (Explanatory Note 1 and Note 2).  
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Standard Specification for 19 Wire Combination Unilay-Stranded Aluminum Conductors for Subsequent Insulation

ABSTRACT
This specification covers the standard requirements for bare combination unilay-stranded conductors made from round wires of aluminum 1350 and 8000 series of aluminum alloys, for insulated conductors to be used for electrical purposes. Aluminum 1350 wires in tempers -H19, -H16 or -H26, -H14 or -H24, and -H142 or -H242 and 8000 series aluminum alloy wires in tempers “0” and H1X or H2X are permitted. These conductors shall be constructed with a central core wire surrounded by two layers of helically laid wires, resulting in an outer diameter equal to the compressed-stranded equivalent conductors. Electric-butt welds, cold pressure welds, or electric-butt cold-upset welds may be made in the finished individual wires composing the conductor. Mechanical (tension) and electrical tests shall be performed on the wires composing the conductors that are annealed and not annealed after stranding. The mass and electrical resistance of a unit length of stranded conductor shall be determined as a function of the length of lay. The conductors shall meet the breaking strength, tensile strength, and bending strength requirements.
SCOPE
1.1 This specification covers bare combination unilay-stranded conductors made from round wires of aluminum 1350 and 8000 series of aluminum alloys, for insulated conductors for electrical purposes. Aluminum 1350 wires in tempers -H19 (extra hard), -H16 or -H26 (3/4 hard), -H14 or -H24 (1/2 hard), and -H142 or -H242 (1/2 hard) and 8000 series aluminum alloys wires in tempers “0” and H1X or H2X are permitted. These conductors shall be constructed with a central core wire surrounded by two layers of helically laid wires, resulting in an outer diameter equal to the compressed-stranded equivalent conductors.  
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FIG. 1 Cross Section of Conductor  
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Standard Specification for Concentric-Lay-Stranded Copper and Copper-Clad Steel Composite Conductors

ABSTRACT
This specification covers concentric-lay-stranded conductors made from uncoated hard-drawn round copper wires in combination with hard-drawn round copper-clad steel wires for general use as overhead electrical conductors. The conductors are classified under the following type designations: Type A, Type C, Type D, Type E, Type EK, Type F, Type G, Type J, Type K, Type N, Type P, and Type V. Welds and brazes may be made in copper rods or in copper wires prior to final drawing. Joints may not be made in the finished copper wires composing concentric-lay-stranded composite conductors containing a total of seven wires or less. In other conductors, welds and brazes may be made in the finished individual copper wires composing the conductor. Also, the joints or splices may be made in the finished individual copper-clad steel wires composing concentric-lay-stranded conductors, provided that such joints or splices have a protection equivalent to that of the wire itself and that they do not decrease the strength of the finished stranded conductor below the minimum breaking strength. The density, mass, and resistance of the wires shall be determined.
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SCOPE
1.1 This specification covers compact round concentric-lay-stranded conductors made from aluminum 1350-H19 (extra hard) wires and round zinc-coated, aluminum-coated, or aluminum-clad steel core wires usually used in overhead lines. These conductors shall be constructed with one steel core wire surrounded by one or more layers of helically-laid compacted or otherwise shaped aluminum wires (Explanatory Note 1 and Note 2).  
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1.2.1 ACSR/GA2/COMP—Compact ACSR using Class A zinc-coated steel wire,  
1.2.2 ACSR/GC2/COMP—Compact ACSR using Class C zinc-coated steel wire,  
1.2.3 ACSR/AW2/COMP—Compact ACSR using aluminum-clad steel wire, AW2 (Normal Strength),  
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SCOPE
1.1 This specification covers concentric-lay-stranded conductors made from round aluminum 1350-H19 (extra hard) wires and round, coated steel core wire(s) for use as overhead electrical conductors (Explanatory Note 1 and Explanatory Note 2).  
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1.2.1 ACSR/GA or ACSR/GA2—ACSR using Class A zinc-coated steel wire,  
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1.2.4 ACSR/HS or ACSR/GA3—ACSR using Class A zinc-coated high-strength steel wires,  
1.2.5 ACSR/MS or ACSR/MA3—ACSR using Class A Zn-5A1-MM coated high-strength steel wires,  
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1.2.9 ACSR/MA5—ACSR using Class A Zn-5Al-MM coated ultra-high-strength steel wires.  
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1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM B226-11(2021)(Specification)
Standard Specification for Cored, Annular, Concentric-Lay-Stranded Copper Conductors

ABSTRACT
This specification covers cored, annular, concentric-lay-stranded conductors made from round soft copper wires either uncoated or coated with tin for use as electrical conductors. The core may be of any materials and its size and surface firmness as a base for the overlaid wires shall be adequated to prevent forcing or dropping of any wire out of its layer position. No splice shall be made in the conductor as a whole, welds or brazes may be made in the finished individual wires. The materials shall conform to the required nominal conductor size, number of layers of wires, number, diameter, lay-up wires, approximate core diameter, and maximum conductor diameter. The mass per unit length and electrical resistance of a unit length of stranded conductor are a function of the length of lay and shall be calculated. The are of cross section of a conductor shall be considered to be the sum of the cross-sectional areas of its component wires at any section when measured perpendicularly to their individual axes.
SCOPE
1.1 This specification covers cored, annular, concentric-lay-stranded conductors made from round soft copper wires, either uncoated or coated with tin for use as electrical conductors (Explanatory Note 1 and Note 2).  
1.2 The constructions prescribed herein are suitable for bare conductors, or for conductors to be covered with weather-resistant (weather-proof) material, or for conductors to be insulated with rubber, varnished cloth, or impregnated paper, except types such as “oil-filled” or “gas-filled” (Explanatory Note 3).  
1.3 Cored, annular conductor constructions not included in this specification shall be specifically agreed upon between the manufacturer and the purchaser when placing the order.  
1.4 These constructions are not recommended for use as electric furnace leads where great flexibility is required and special conductor designs are indicated in consideration of the particular service requirements.  
1.5 The SI values for density are regarded as the standard. For all other properties the inch-pound values are to be regarded as standard and the SI units may be approximate.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM B228-11a(2021)(Specification)
Standard Specification for Concentric-Lay-Stranded Copper-Clad Steel Conductors

ABSTRACT
This specification covers bare concentric-lay-stranded conductors made from bare round copper-clad steel wires for general use for electrical purposes. Conductors are classified as follows: Grade 40 HS, Grade 30 HS, and Grade 30 EHS. The numbers and diameters of the wires in the concentric-lay-stranded conductors shall conform to the requirements prescribed. Tests for physical and electrical properties of wires composing concentric-lay-stranded conductors made from copper-clad steel wire shall be made before stranding.
SCOPE
1.1 This specification covers bare concentric-lay-stranded conductors made from bare round copper-clad steel wires for general use for electrical purposes.  
1.2 For the purpose of this specification, conductors are classified as follows: Grade 40 HS, Grade 30 HS, Grade 30 EHS, Grade 40 DSA, and Grade 30 DSA.
The grades covered by this specification correspond to the following commercial designations:    
Grade 40 HS,  
High Strength, 40 % Conductivity, Hard Drawn  
Grade 30 HS,  
High Strength, 30 % Conductivity, Hard Drawn  
Grade 30 EHS,  
Extra High Strength, 30 % Conductivity, Hard Drawn  
Grade 40 DSA,  
40 % Conductivity, Dead Soft Annealed  
Grade 30 DSA,  
30 % Conductivity, Dead Soft Annealed  
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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    English language
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ASTM
ASTM B971-10(2020)e1(Specification)
Standard Specification for Silver-Coated Braid and Ribbon Flat Copper Wire intended for use in Electronic Application

ABSTRACT
This specification covers silver-coated copper braid and ribbon flat wire intended for electronic application. Two classes of silver-coated braid and ribbon flat copper wire are covered: Class A (annealed temper) and Class H (hard-drawn). The material shall be silver-coated flat wire of such quality and purity that the finished product shall meet the properties and characteristics prescribed in this specification. The specification covers tensile properties, electrical resistivity requirements, permissible variations in thickness, and permissible variations in width.
SCOPE
1.1 This specification covers silver-coated copper braid and ribbon flat wire intended for electronic application (Explanatory Note 1).  
1.2 Two classes of silver-coated braid and ribbon flat copper wire are covered as follows:  
1.2.1 Class A—Annealed temper.  
1.2.2 Class H—Hard-drawn.  
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.3.1 Exceptions—The SI values for density, resistivity, and volume are to be regarded as standard.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    6 pages
    English language
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ASTM
ASTM B973-10(2020)e1(Specification)
Standard Specification for Tin-Coated Braid and Ribbon Flat Copper Wire intended for use in Electronic Application

ABSTRACT
This specification covers tin-coated hard-drawn copper braid and ribbon flat wire intended for electronic application. The tin shall be electroplated for the coating and shall be commercially pure. For purposes of this specification, the tin shall be considered commercially pure if the total of other elements, exclusive of copper, does not exceed 1%. This specification covers electrical resistivity requirements, permissible variations in thickness, permissible variations in width, and limiting number of test specimens for coating test.
SCOPE
1.1 This specification covers tin-coated hard-drawn copper braid and ribbon flat wire intended for electronic application (Explanatory Note 1).  
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.2.1 Exceptions—The SI values for density, resistivity, and volume are to be regarded as standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    5 pages
    English language
    sale 15% off