Standard Specification for Allyl Molding Compounds

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1.1 This specification covers compression molding thermosetting compounds consisting of allyl resins that have been combined with filler, pigments, and dyes as required, to obtain specific properties desired.  
1.2 The values stated in SI units are to be regarded as the standard. The values in parentheses are given for information only.  Note 1-The properties included in this specification are those required to identify the molding compounds covered. There may be other requirements necessary to identify particular characteristics. These will be added to the specification as their inclusion becomes generally desirable and the necessary test data and methods become available.

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09-Nov-1999
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ASTM D1636-99 - Standard Specification for Allyl Molding Compounds
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: D 1636 – 99
Standard Specification for
Allyl Molding Compounds
This standard is issued under the fixed designation D 1636; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope * D 5224 Practice for Compression Molding Test Specimens
of Thermosetting Molding Compounds
1.1 This specification covers compression molding, thermo-
2.2 Military Standard:
setting, allyl compounds as further defined in Section 3.
MIL-STD-105 Sampling Procedures and Tables for Inspec-
1.2 The values stated in SI units are to be regarded as the
tion by Attributes
standard. The values in parentheses are given for information
only.
3. Classification
NOTE 1—The properties included in this specification are those re-
3.1 This specification provides for the identification of three
quired to identify the molding compounds covered. There may be other
typesofallylmoldingcompounds,basedonthegeneraltypeof
requirements necessary to identify particular characteristics.These will be
filler employed in their manufacture, which shall be distin-
added to the specification as their inclusion becomes generally desirable
guished by the requirements prescribed in Table 1.
and the necessary test data and methods become available.
Type I—High-strength materials, glass-fiber reinforced.
NOTE 2—There is no similar or equivalent ISO standard.
Type II—General-purpose mineral filled.
2. Referenced Documents
Type III—General-purpose synthetic fiber filler.
2.1 ASTM Standards: 3.2 Types I and II may be subdivided into four classes
D 150 Test Methods for A-C Loss Characteristics and according to resin composition and use as follows:
Permittivity (Dielectric Constant) of Solid Electrical Insu- Class A—Diallyl ortho-phthalate resin, nonflame-retardant.
lating Materials Class B—Diallyl ortho-phthalate resin, flame-retardant.
D 229 Test Methods for Rigid Sheet and Plate Materials Class C—Diallyl meta-phthalate resin nonflame-retardant.
Used for Electrical Insulation Class D—Diallyl meta-phthalate resin, flame-retardant.
D 256 Test Methods for Determining the Pendulum Impact 3.3 The four classes of Type I are subdivided as follows:
Resistance of Notched Specimens of Plastics ClassesA, B, C, and D into four grades. ForType II each of the
D 257 Test Methods for D-C Resistance or Conductance of four classes is subdivided into two grades. For Type III only
Insulating Materials Class A compounds are produced and are available in three
D 618 Practice for Conditioning Plastics and Electrical grades.
Insulating Materials for Testing
4. General Requirements
D 790 TestMethodsforFlexuralPropertiesofUnreinforced
and Reinforced Plastics and Electrical Insulating Materi- 4.1 Themoldingcompoundshallbeofuniformcomposition
and so compounded as to conform to the requirements of this
als
D 2863 Test Method for Measuring the Minimum Oxygen specification.
4.2 Although other than allyl resin may be added for flame
Concentration to Support Candle-Like Combustion of
Plastics (Oxygen Index) resistance and other purposes, the major part of the resin
portion shall be diallyl ortho-phthalate or diallyl meta-
D 3892 Practice for Packaging/Packing of Plastics
phthalate.
4.3 The apparent density, bulk factor, particle size, physical
This specification is under the jurisdiction of ASTM Committee D-20 on
form, and color of the compounds shall be as agreed upon
Plastics and is the direct responsibility of Subcommittee D20.16 on Thermosetting
between the purchaser and supplier.
Materials.
Current edition approved Nov. 10, 1999. Published February 2000. Originally
published as D 1636 – 59 T. Last previous edition D 1636 – 81 (1992).
2 5
Annual Book of ASTM Standards, Vol 10.01. Annual Book of ASTM Standards, Vol 08.03.
3 6
Annual Book of ASTM Standards, Vol 08.01. AvailablefromStandardizationDocumentsOrderDesk,Bldg.4SectionD,700
Annual Book of ASTM Standards, Vol 08.02. Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.
*A Summary of Changes section appears at the end of this standard.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
D 1636
TABLE 1 Types, Classes, and Grades of Allyl Molding
9. Test Methods
Compounds
9.1 The properties enumerated in this specification shall be
Type Class Grade Description
determined in accordance with the following methods:
I A, B, C, D 1 Long-glass fiber reinforcement
9.2 ImpactResistance(Izod) —Test Method D 256, Method
2 Medium-glass fiber reinforcement
A. Test specimens shall be 12.7 by 12.7 by 63.5 mm.
3 Short-glass fiber reinforcement
II A, B, C, D 4 High-impact, long-glass fiber reinforcement
9.3 Flexural Strength—Test Methods D 790 Procedure A.
Test specimens shall be 6.4 by 12.7 by 127-mm bars tested
III A 1 Mineral-filled
parallel to molding pressure.
2 Mineral and organic fiber-filled
9.4 Permittivity and Dissipation Factor—Test Methods
1 Acrylic fiber reinforcement, short fiber
D 150.Measurethepermittivityanddissipationfactorat1kHz
2 Polyester fiber reinforcement, long fiber
and 1 MHz after conditioning by Procedure B of Practice
3 Polyester fiber reinforcement, milled fiber
D 618. Determine permittivity and dissipation factor after
conditioning 48 h at 50°C followed by Procedure D of Practice
D 618. Use 102 by 3.2-mm disks for 1 kHz frequency and 51
5. Detail Requirements
by 3.2-mm disks for 1 MHz frequency.
5.1 Average results obtained on test specimens, each
9.5 Insulation Resistance—Test Methods D 257, using a
compression-molded using the manufacturer’s recommended
3.2-mm thick by 102-mm diameter disk fitted with binding
techniques, shall conform to the requirements listed in Table 2.
post electrodes of the type shown in the figure illustrating
Binding-Post Electrodes for Flat, Solid Specimens of Test
6. Sampling
Methods D 257. Cut two sections from the disk so that the
6.1 Adequate statistical sampling shall be used.
section under test is similar to the figure cited above. Scrub
6.2 Abatchofmoldingcompoundshallbeconsideredaunit
with soapy water, rinse in distilled water, and rinse with
of manufacture and may consist of a blend of two or more
isopropyl alcohol. Air dry the sample before assembly, using
production runs of the same material.
stainless steel terminals which have been washed in isopropyl
NOTE 3—Some molding compounds are light and fluffy. The resin may alcohol. The use of clean cotton or polyethylene gloves during
have a tendency to separate out to a degree and should be thoroughly
assembly is re
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