Standard Specification for Extruded, Compression-Molded, and Injection-Molded Basic Shapes of Polyamide-Imide (PAI)

ABSTRACT
This specification covers the requirements and test methods for the material, dimensions, and workmanship of extruded, compression molded, and injection molded basic shapes. The specimens shall be made of polyamide-imide which may be filled, lubricated, or reinforced with carbon, graphite, or glass fibers; lubricants such as PTFE, graphite, silicone, and molybdenum disulfide; mineral; combinations of reinforcements or fillers; or both. Tests shall be conducted in the standard laboratory conditions to determine the physical properties of the specimens. Physical properties shall conform to the ultimate tensile strength, elongation at break, tensile modulus, flexural modulus, Izod impact, glass transition temperature, and specific gravity requirements. Dimensional tests shall also be performed to determine the conformance of the specimens to the size thickness, thickness tolerance, camber length, and width bow specifications.
SCOPE
1.1 This specification covers requirements and methods of test for the material, dimensions, and workmanship of extruded, compression molded, and injection molded parts manufactured from PAI.
1.2 The properties included in this specification are those required for the compositions covered. Requirements necessary to identify particular characteristics important to specialized applications are described by the classification system given in Section .
1.3 This specification allows for the use of recycled materials provided that specification requirements based upon this specification are met.
1.4 The values stated in inch pound units are to be regarded as standard in all property and dimensional tables. For reference purposes, SI units and conversion factors are also included.
The following precautionary caveat pertains only to the test method portion Section 11, of this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.Note 1
There is no known ISO standard equivalent to this standard.

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Publication Date
31-Oct-2006
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ASTM D7292-06 - Standard Specification for Extruded, Compression-Molded, and Injection-Molded Basic Shapes of Polyamide-Imide (PAI)
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: D7292 −06
StandardSpecification for
Extruded, Compression-Molded, and Injection-Molded Basic
Shapes of Polyamide-Imide (PAI)
This standard is issued under the fixed designation D7292; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope D790 Test Methods for Flexural Properties of Unreinforced
and Reinforced Plastics and Electrical Insulating Materi-
1.1 This specification covers requirements and methods of
als
test for the material, dimensions, and workmanship of
D792 Test Methods for Density and Specific Gravity (Rela-
extruded, compression molded, and injection molded parts
tive Density) of Plastics by Displacement
manufactured from PAI.
D883 Terminology Relating to Plastics
1.2 The properties included in this specification are those
D1708 Test Method forTensile Properties of Plastics by Use
required for the compositions covered. Requirements neces-
of Microtensile Specimens
sary to identify particular characteristics important to special-
D3418 Test Method for Transition Temperatures and En-
ized applications are described by the classification system
thalpies of Fusion and Crystallization of Polymers by
given in Section 5.
Differential Scanning Calorimetry
D3892 Practice for Packaging/Packing of Plastics
1.3 This specification allows for the use of recycled mate-
rials provided that specification requirements based upon this D4000 Classification System for Specifying Plastic Materi-
als
specification are met.
D5033 GuideforDevelopmentofASTMStandardsRelating
1.4 The values stated in inch pound units are to be regarded
to Recycling and Use of Recycled Plastics (Withdrawn
as standard in all property and dimensional tables. For refer-
2007)
ence purposes, SI units and conversion factors are also in-
D5204 Classification System for Polyamide-Imide (PAI)
cluded.
Molding and Extrusion Materials
1.5 The following precautionary caveat pertains only to the
2.2 ANSI Standard:
test method portion Section 11, of this specification. This
Z1.4-1993 Sampling Procedure and Tables for Inspection by
standard does not purport to address all of the safety concerns,
Attributes
if any, associated with its use. It is the responsibility of the user
of this standard to establish appropriate safety and health
3. Terminology
practices and determine the applicability of regulatory limita-
tions prior to use.
3.1 Definitions of Terms Specific to This Standard:
3.1.1 finished product (F), n—a product that meets the
NOTE 1—There is no known ISO equivalent to this standard.
dimensional criteria of Tables A and B in this specification.
2. Referenced Documents 3
3.1.2 plate, n—flat stock greater than ⁄16 in. (4.76 mm).
2.1 ASTM Standards:
3.1.3 recycled plastic shape, n—a product made from up to
D256 Test Methods for Determining the Izod Pendulum
100 % recycled plastic.
Impact Resistance of Plastics
3.1.4 rod, n—solid extruded cylindrical shape with a mini-
D618 Practice for Conditioning Plastics for Testing
mum diameter of ⁄32 in. (2.38 mm).
D638 Test Method for Tensile Properties of Plastics
3.1.5 virgin plastic shape, n—a shape produced entirely of
plastic resin that has not been melt processed more than once.
This specification is under the jurisdiction of ASTM Committee D20 on
3.2 Additional Definitions:
Plastics and is the direct responsibility of Subcommittee D20.15 on Thermoplastic
Materials.
Current edition approved Nov. 1, 2006. Published November 2006. DOI:
10.1520/D7292-06.
2 3
For referenced ASTM standards, visit the ASTM website, www.astm.org, or The last approved version of this historical standard is referenced on
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM www.astm.org.
Standards volume information, refer to the standard’s Document Summary page on Available from American National Standards Institute (ANSI), 25 W. 43rd St.,
the ASTM website. 4th Floor, New York, NY 10036, http://www.ansi.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D7292 − 06
3.2.1 For definitions of other technical terms pertaining to
Symbol Material Tolerance
(Based on the Total Mass)
plastics used in this specification, see Terminology D883 or
C Carbon and ±2 %
Guide D5033.
graphite fiber
G Glass fiber ±2 %
4. Applications
L Lubricants (for example, By agreement between
PTFE, graphite, silicone supplier and user
4.1 Typical applications for these parts are for products that
and molybdenum disulfide)
require low coefficient of friction, good thermal resistance, and M Mineral ±2 %
R Combinations of ±3 %
toughness up to 250°C. However, usage is not limited to these
reinforcements or
applications. Specific grades are designed for high strength,
fillers, or both
wear resistance, low coefficient of friction and reinforced for
5.5 Callout Designation—Aone-linesystemshallbeusedto
improved load bearing capacity and non-abrasive wear.
specify PAI parts covered by this specification. The system
uses predefined cells to refer to specific aspects of this
5. Classification and Material
specification, as illustrated below:
5.1 Product shape and size as defined in the applicable
5.5.1 Description:
purchase order.
5.5.1.1 Example 1—Extruded PAI rod:
5.2 This specification covers product manufactured as listed
CELL CALLOUT: S-PAI0111
S-PAI01 = Extruded Product made from PAI resin in accordance with
inTable S-PAI. Products included in the designations reference
Table S-PAI
Classification System D5204 callouts where applicable.
1 = Class: Electrical grade
5.2.1 The PAI material used in the product is normally
1 = Grade: PAI011M03 as specified in Table S-PAI
categorized by type, grade, and class depending on resin and
5.5.1.2 Example 2—Product made from injection molded
filler compositions as defined in Table S-PAI.
glass filled PAI material:
5.3 The type, class, and grade are further differentiated
CELL CALLOUT: S-PAI0231
S-PAI02 = Injection molded product made from PAI resin as
based on Table S-PAI, TableA, and dimensional requirements,
specified in Table S-PAI
Table I.
3 = Class: glass reinforced
1 = Grade: PAI013G30 as specified in table S-PAI
5.4 Property Tables:
5.4.1 Table S-PAI is be used to describe manufactured parts. 5.5.2 The two examples illustrate how a one-line, alphanu-
5.4.2 Table I is also be used to describe products not meric sequence can identify the product composition, commer-
included in Table S-PAI via a cell callout that includes the cial parameters, and physical characteristics of extruded or
applicable Table A type and specific properties. injection molded product. A space must be used as a separator
5.4.3 To facilitate the incorporation of future or special between the specification number and the type designation. No
materials not covered by the Table S-PAI, the “other” category separators are needed between type, class, and grade. When
(00) for type, class and grade is shown on the table with the special notes are to be included, such information shall be
basic properties to be obtained from Table I, as they apply.
precededbyacomma.Specialtolerancesmustbenotedattime
5.4.4 Reinforcements and Additive Materials—A symbol of order and are inserted after the grade in parenthesis and
(single letter) is to be used for the major reinforcement or
preceded by a comma.
combination, or both, along with two numbers which indicate
the percentage of addition by mass with the tolerances as
tabulated below. This must be included in all Table I callouts.
D7292 − 06
TABLE S-PAI Additional Detailed Requirements—for Extruded/Injection Molded PAI Shapes
Type Description Class Description Grade Applicable Ultimate Elongation Specific
D5204 Tensile at Break, Gravity
Callout Strength, % min.
min. psi (MPa)
1 Electrical 1 PAI021M03 17 000 10 1.38–1.44
Grade (117)
2 Bearing 1 PAI022L15 12 000 3 1.43–1.48
Grade (83)
Extruded
01 3 30 % Glass 1 PAI023G30 18 000 2 1.57–1.62
Shapes
Fiber (124)
4 30 % Carbon 1 PAI023C30 8000 (55) 2 1.44–1.49
Fiber
0 Other 0 As Specified
1 Electrical 1 PAI011M03
Grade
Injection 2 Bearing 1 PAI012L15
02 Molded Grade
Shapes 3 30 % Glass 1 PAI013G30
Fiber
0 Other 0 As Specified
03 Compression 1 Electrical 1 PAI000M30 10 000 2 1.38–1.44
Molded Grade (69)
2 Bearing 1 PAI000L15 10 000 2 1.43–1.48
Grade (69)
0 Other 0 As Specified
00 Other 0 Other 0 As Specified
TABLE A Dimenstional Requirements for Extruded PAI Rod
Size (in.) Roundness Camber,
Tolerances (in.) max. (in.)
4ft 8ft
0.093 +0.003/-0 0.625 2.50
0.125 +0.003/-0 0.625 2.50
A
0.250 0.625 2.50
A
0.375 0.375 1.50
A
0.500 0.250 1.00
A
0.625 0.250 1.00
A
0.750 0.250 1.00
A
1.000 0.187 0.75
A
1.250 0.187 0.75
A
1.375 0.125 0.50
A
1.750 0.125 0.50
A
2.000 0.125 0.50
A
Sup
...

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