Standard Specification for Finished Parts Made from Polyimide Resin

SCOPE
1.1 This specification is intended to be a means of calling out finished plastic parts ready for industrial or consumer use.
1.2 This specification covers finished parts and shapes from which parts are machined, made from a semi-crystalline polyimide (PI).
1.3 This specification is intended to replace MIL-R-46198 and Provisional Standard Specification PS 93.
Note 1—There is no known ISO equivalent to this standard.
1.4 This specification covers parts made from semi-crystalline polyimide, which is a thermosetting material that shows no softening or melting by DMA (D4065) at or below 260°C (500°F).
1.5 Since PI is a thermoset resin, no provisions are included for recycled products.
1.6 The classification system outlined in this specification is intended to be identical to that used by Department of Defense for over 20 years. No changes are intended at this time.
1.7 The values are stated in SI units and are regarded as standard in all property and dimensional tables. For reference purposes, inch-pound units are stated in parentheses.
1.8 Application—Parts in this specification are generally used for applications requiring the following combination of properties: low coefficient of friction, and low thermal expansion coupled with heat resistance for continuous operation at temperatures up to 260°C (500°F) and for short-term excursions upward to 482°C (900°F).
1.9 The following precautionary caveat pertains only to the test method portion, Section 12, of this specification:  This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation:D6456 −10
Standard Specification for
1
Finished Parts Made from Polyimide Resin
This standard is issued under the fixed designation D6456; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* 2. Referenced Documents
2
1.1 This specification is intended to be a means of calling 2.1 ASTM Standards:
out finished plastic parts ready for industrial or consumer use. D638 Test Method for Tensile Properties of Plastics
D695 Test Method for Compressive Properties of Rigid
1.2 This specification covers finished parts and shapes from
Plastics
which parts are machined, made from a semi-crystalline
D790 Test Methods for Flexural Properties of Unreinforced
polyimide (PI).
and Reinforced Plastics and Electrical Insulating Materi-
1.3 This specification is intended to replace MIL-R-46198
als
and Provisional Standard Specification PS 93.
D792 Test Methods for Density and Specific Gravity (Rela-
tive Density) of Plastics by Displacement
NOTE 1—There is no known ISO equivalent to this standard.
D883 Terminology Relating to Plastics
1.4 This specification covers parts made from semi-
D1600 Terminology forAbbreviatedTerms Relating to Plas-
crystalline polyimide, which is a thermosetting material that
tics
shows no softening or melting by DMA (D4065) at or below
D1708 Test Method forTensile Properties of Plastics by Use
260°C (500°F).
of Microtensile Specimens
1.5 Since PI is a thermoset resin, no provisions are included
D3892 Practice for Packaging/Packing of Plastics
for recycled products.
D4065 Practice for Plastics: Dynamic Mechanical Proper-
ties: Determination and Report of Procedures
1.6 The classification system outlined in this specification is
E8 Test Methods for Tension Testing of Metallic Materials
intended to be identical to that used by Department of Defense
2.2 ANSI Standard:
for over 20 years. No changes are intended at this time.
Z1.4 Standard for Sampling Plans and Tables for Inspection
1.7 The values are stated in SI units and are regarded as
3,4
by Attributes
standard in all property and dimensional tables. For reference
5
2.3 Military Standards:
purposes, inch-pound units are stated in parentheses.
MIL-R-46198 Resin, Polyimide, Hot Pressed or Pressed and
1.8 Application—Parts in this specification are generally
Sintered
used for applications requiring the following combination of
MIL-STD129 StandardPractice,MilitaryMarkingforShip-
properties: low coefficient of friction, and low thermal expan-
ment and Storage
sion coupled with heat resistance for continuous operation at
temperatures up to 260°C (500°F) and for short-term excur- 3. Terminology
sions upward to 482°C (900°F).
3.1 Definitions—Terms are defined in accordance with Ter-
1.9 The following precautionary caveat pertains only to the
minologies D883 and D1600 unless otherwise indicated.
test method portion, Section 12, of this specification: This
4. Classification
standard does not purport to address all of the safety concerns,
if any, associated with its use. It is the responsibility of the user
4.1 Product shape and size as defined in the applicable
of this standard to establish appropriate safety and health
purchase order.
practices and determine the applicability of regulatory limita-
tions prior to use.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
1
This specification is under the jurisdiction of ASTM Committee D20 on the ASTM website.
3
Plastics and is the direct responsibility of Subcommittee D20.15 on Thermoplastic Available from American National Standards Institute (ANSI), 25 W. 43rd St.,
Materials. 4th Floor, New York, NY 10036.
4
Current edition approved Aug. 1, 2010. Published September 2010. Originally Replaced MIL-STD-105.
5
approved in 1999. Last previous edition approved in 2004 as D6456 - 99 (2004). Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,
DOI: 10.1520/D6456-10. Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
D6456−10
TABLE 2 Manufacturing Method and Form
4.2 The type of product shall be categorized by type and
class depending on resin and filler compositions defined as Suffix Letter Product Form
follows: M Hot isostatically molded billet
P Hot unidirectionally pressed slab
...

This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation:D6456–99 (Reapproved 2004) Designation: D6456 – 10
Standard Specification for
1
Finished Parts Made from Polyimide Resin
This standard is issued under the fixed designation D6456; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 This specification is intended to be a means of calling out finished plastic parts ready for industrial or consumer use.
1.2 This specification covers finished parts and shapes from which parts are machined, made from a semi-crystalline polyimide
(PI).
1.3 This specification is intended to replace MIL-R-46198 and Provisional Standard Specification PS 93.
NOTE 1—There is no known ISO equivalent to this standard.
1.4 This specification covers parts made from semi-crystalline polyimide, which is a thermosetting material that shows no
softening or melting by DMA (D4065) at or below 260°C (500°F).
1.5 Since PI is a thermoset resin, no provisions are included for recycled products.
1.6 The classification system outlined in this specification is intended to be identical to that used by Department of Defense for
over 20 years. No changes are intended at this time.
1.7 The values are stated in SI units and are regarded as the standard in all property and dimensional tables. For reference
purposes, inch-pound units are stated in parentheses.
1.8 Application—Parts in this specification are generally used for applications requiring the following combination of
properties: low coefficient of friction, and low thermal expansion coupled with heat resistance for continuous operation at
temperatures up to 260°C (500°F) and for short-term excursions upward to 482°C (900°F).
1.9 The following precautionary caveat pertains only to the test method portion, Section 12, of this specification: This standard
does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this
standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
2. Referenced Documents
2
2.1 ASTM Standards:
D638 Test Method for Tensile Properties of Plastics
D695 Test Method for Compressive Properties of Rigid Plastics
D790 Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materials
D792 Test Methods for Density and Specific Gravity (Relative Density) of Plastics by Displacement
D883 Terminology Relating to Plastics
D1600 Terminology for Abbreviated Terms Relating to Plastics
D1708 Test Method for Tensile Properties of Plastics by Use of Microtensile Specimens
D3892 Practice for Packaging/Packing of Plastics
D4065 Practice for Plastics: Dynamic Mechanical Properties: Determination and Report of Procedures
E8 Test Methods for Tension Testing of Metallic Materials
2.2 ANSI Standard:
3,4
Z1.4 Standard for Sampling Plans and Tables for Inspection by Attributes
2.3 Military Standards:
1
This specification is under the jurisdiction of ASTM Committee D20 on Plastics and is the direct responsibility of Subcommittee D20.15 on Thermoplastic Materials.
Current edition approved March 1, 2004. Published June 2004. Originally approved in 1999. Last previous edition approved in 1999 as D6456-99. DOI:
10.1520/D6456-99R04.
Current edition approved Aug. 1, 2010. Published September 2010. Originally approved in 1999. Last previous edition approved in 2004 as D6456 - 99 (2004). DOI:
10.1520/D6456-10.
2
For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
3
Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036.
4
Replaced MIL-STD-105.
*A Summary of Changes section appears at the end of this standard.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1

---------------------- Page: 1 ----------------------
D6456 – 10
5
MIL-R-46198
5
MIL-STD 129
MIL-R-46198 Resin, Polyimide, Hot Pressed or Pressed and Sintered
MIL-STD 129 Standard Practice, Military Marking for Shipment and Storage
3. Terminology
3.1 Definitions—Terms are defined in accordance with Terminologies D883 and D
...

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