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ASTM E1211-07

(Practice)

Standard Practice for Leak Detection and Location Using Surface-Mounted Acoustic Emission Sensors

Standard Practice for Leak Detection and Location Using Surface-Mounted Acoustic Emission Sensors

SIGNIFICANCE AND USE
Leakage of gas or liquid from a pressurized system, whether through a crack, orifice, seal break, or other opening, may involve turbulent or cavitational flow, which generates acoustic energy in both the external atmosphere and the system pressure boundary. Acoustic energy transmitted through the pressure boundary can be detected at a distance by using a suitable acoustic emission sensor.
With proper selection of frequency passband, sensitivity to leak signals can be maximized by eliminating background noise. At low frequencies, generally below 100 kHz, it is possible for a leak to excite mechanical resonances within the structure that may enhance the acoustic signals used to detect leakage.
This practice is not intended to provide a quantitative measure of leak rates.
SCOPE
1.1 This practice describes a passive method for detecting and locating the steady state source of gas and liquid leaking out of a pressurized system. The method employs surface-mounted acoustic emission sensors (for non-contact sensors see Test Method E 1002), or sensors attached to the system via acoustic waveguides (for additional information, see Terminology E 1316), and may be used for continuous in-service monitoring and hydrotest monitoring of piping and pressure vessel systems. High sensitivities may be achieved, although the values obtainable depend on sensor spacing, background noise level, system pressure, and type of leak.
1.2 The values stated in inch-pound units are to be regarded as the standard. SI units are provided for information only.
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

Status
Historical
Publication Date
30-Jun-2007
ICS
17.140.01 - Acoustic measurements and noise abatement in general
Technical Committee
E07 - Nondestructive Testing
Drafting Committee
E07.04 - Acoustic Emission Method
Current Stage
Ref Project

Relations

Replaces
ASTM E1211-02 - Standard Practice for Leak Detection and Location Using Surface-Mounted Acoustic Emission Sensors
Effective Date
01-Jul-2007
Replaced By
ASTM E1211/E1211M-12 - Standard Practice for Leak Detection and Location Using Surface-Mounted Acoustic Emission Sensors
Effective Date
15-Jun-2012
Referred By
ASTM E543-21 - Standard Specification for Agencies Performing Nondestructive Testing
Effective Date
01-Jul-2007

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ASTM E1211-07 - Standard Practice for Leak Detection and Location Using Surface-Mounted Acoustic Emission SensorsASTM E1211-07 - Standard Practice for Leak Detection and Location Using Surface-Mounted Acoustic Emission Sensors
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ASTM E1211-07 - Standard Practice for Leak Detection and Location Using Surface-Mounted Acoustic Emission Sensors
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation:E1211–07
Standard Practice for
Leak Detection and Location Using Surface-Mounted
1
Acoustic Emission Sensors
This standard is issued under the fixed designation E1211; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
3
1. Scope 2.2 ASNT Documents:
SNT-TC-1A Recommended Practice for Nondestructive
1.1 This practice describes a passive method for detecting
Testing Personnel Qualification and Certification
and locating the steady state source of gas and liquid leaking
ANSI/ASNT CP-189 Standard for Qualification and Certi-
out of a pressurized system. The method employs surface-
fication of Nondestructive Testing Personnel
mounted acoustic emission sensors (for non-contact sensors
2.3 AIA Document:
see Test Method E1002), or sensors attached to the system via
NAS 410 Certification and Qualification of Nondestructive
acoustic waveguides (for additional information, seeTerminol-
4
Testing Personnel
ogy E1316), and may be used for continuous in-service
monitoring and hydrotest monitoring of piping and pressure
3. Summary of Practice
vessel systems. High sensitivities may be achieved, although
3.1 This practice requires the use of contact sensors, ampli-
the values obtainable depend on sensor spacing, background
fier electronics, and equipment to measure their output signal
noise level, system pressure, and type of leak.
levels. The sensors may be mounted before or during the
1.2 The values stated in inch-pound units are to be regarded
examination period and are normally left in place once
as the standard. SI units are provided for information only.
mounted rather than being moved from point to point.
1.3 This standard does not purport to address all of the
3.2 Detection of a steady-state leak is based on detection of
safety concerns, if any, associated with its use. It is the
the continuous, broadband signal generated by the leak flow.
responsibility of the user of this standard to establish appro-
Signal detection is accomplished through measurement of
priate safety and health practices and determine the applica-
some input signal level, such as its root-mean-square (RMS)
bility of regulatory limitations prior to use.
amplitude or average signal level.
2. Referenced Documents 3.3 The simplest leak test procedure involves only detection
2
of leaks, treating each sensor channel individually. A more
2.1 ASTM Standards:
complex examination requires processing the signal levels
E543 Specification for Agencies Performing Nondestruc-
from two or more sensors together to allow computation of the
tive Testing
approximate leak location, based on the principle that the leak
E650 Guide for Mounting Piezoelectric Acoustic Emission
signal amplitude decreases as a function of distance from the
Sensors
source.
E750 Practice for CharacterizingAcoustic Emission Instru-
mentation
4. Significance and Use
E976 Guide for Determining the Reproducibility ofAcous-
4.1 Leakage of gas or liquid from a pressurized system,
tic Emission Sensor Response
whether through a crack, orifice, seal break, or other opening,
E1002 Test Method for Leaks Using Ultrasonics
may involve turbulent or cavitational flow, which generates
E1316 Terminology for Nondestructive Examinations
acousticenergyinboththeexternalatmosphereandthesystem
E2374 Guide for Acoustic Emission System Performance
pressure boundary. Acoustic energy transmitted through the
Verification
pressure boundary can be detected at a distance by using a
suitable acoustic emission sensor.
1
This practice is under the jurisdiction of ASTM Committee E07 on Nonde-
4.2 With proper selection of frequency passband, sensitivity
structive Testing and is the direct responsibility of Subcommittee E07.04 on
to leak signals can be maximized by eliminating background
Acoustic Emission Method.
Current edition approved July 1, 2007. Published July 2007. Originally approved
in 1987. Last previous edition approved in 2002 as E1211 - 02. DOI: 10.1520/
E1211-07.
2 3
For referenced ASTM standards, visit the ASTM website, www.astm.org, or AvailablefromAmericanSocietyforNondestructiveTesting(ASNT),P.O.Box
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM 28518, 1711 Arlingate Ln., Columbus, OH 43228-0518, http://www.asnt.org.
4
Standards volume information, refer to the standard’s Document Summary page on Available fromAerospace IndustriesAssociation ofAmerica, Inc. (AIA), 1000
the ASTM website. WilsonBlvd.,Suite1700,Arlington,VA22209-3928,http://www.aia-aerospace.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1
...

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4.1 IEM Applications and Capabilities—IEM has been successfully applied to a wide range of NDT applications in the manufacture, maintenance, and repair of metallic and non-metallic parts. Examples of anomalies detected are discussed in 1.1 and 6.2. IEM has been proven to provide fast, cost-effective, and accurate NDT solutions in nearly all manufacturing, maintenance, or repair modalities. Examples of the successful application focuses include, but are not limited to: sintered powder metals, castings, forgings, stampings, ceramics, glass, wood, weldments, heat treatment, composites, additive manufacturing, machined products, and brazed products.  
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FIG. 1 IEM Tabletop Testing System Using a Non-Instrumented Impactor
FIG. 2 Production-Grade Drop Excitation System
FIG. 3 Schematic of Impact Excitation Approach
FIG. 4 Schematic of Drop Excitation Approach  
4.3 Constraints and Limitations:  
4.3.1 IEM needs a change in structural i...
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1.1 This practice covers a general procedure for using the Impulse Excitation Method (IEM) to facilitate natural frequency measurement and detection of defects and material variations in metallic and non-metallic parts. This test method is also known as Impulse Excitation Technique (IET), Acoustic Resonance Testing (ART), ping testing, tap testing, and other names. IEM is listed as a Resonance Ultrasound Spectroscopy (RUS) method. The method applies an impulse load to excite and then record resonance frequencies of a part. These recorded resonance frequencies are compared to a reference population or within subgroups/families of examples of the same part, or modeled frequencies, or both.  
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4.1 The purpose of the AE examination is to analyze how an examination object is withstanding the applied load, or if it is suffering from some latent damage. Consequently the emission activity must be evaluated in relation to the applied load.  
4.2 The applied load (on the examination object) may include mechanical forces (tension, compression or torsional), internal pressure and thermal gradients. It may be short to long, random or cyclic. The applied load may be controlled by the examiner or may already exist as part of the process. In either case the applied load is measured along with the AE activity.  
4.3 Possible applications include the determination of part integrity, quality control assessment of production processes on a sampled or 100 % inspection basis, in-process examination during a period of applied load of a fabrication process (for example, spot welding, bonding, soldering, pressing, etc.), proof-testing after fabrication, monitoring a “region of interest” (or concern) of a structure (for example, bridge joint or repair, vessel, pipe), and re–examination after intervals of service.
SCOPE
1.1 This guide covers techniques for conducting acoustic emission (AE) examinations of small parts. It is confined to examination objects (or defined regions of larger objects) where there is low AE signal attenuation throughout the examination region. This eliminates the consideration of complex attenuation factor corrections and multiple sensor and array placements based on overcoming signal losses over distances.  
1.2 The guide assumes a typical AE examination as one where there is a controlled or measured stress acting upon the part being monitored by AE. Particular emphasis is placed on sensor and system selection, sensor placements, stressing considerations, noise reduction/rejection techniques, spatial filtering, location determination, use of guard sensors, collection of AE data, AE data analysis and report. The purpose of the AE examination is to analyze how an object under evaluation is withstanding the applied load.  
1.3 Possible applications of this guide includes materials characterization, quality control of production processes, proof testing after fabrication, evaluating regions of interest of larger structures and retesting after intervals of service. The applied load may include mechanical forces (tension, compression or torsional) internal pressure and thermal gradients.  
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ASTM E976-15(2021)(Guide)
Standard Guide for Determining the Reproducibility of Acoustic Emission Sensor Response

SIGNIFICANCE AND USE
3.1 Acoustic emission data is affected by several characteristics of the instrumentation. The most obvious of these is the system sensitivity. Of all the parameters and components contributing to the sensitivity, the acoustic emission sensor is the one most subject to variation. This variation can be a result of damage or aging, or there can be variations between nominally identical sensors. To detect such variations, it is desirable to have a method for measuring the response of a sensor to an acoustic wave. Specific purposes for checking sensors include: (1) checking the stability of its response with time; (2) checking the sensor for possible damage after accident or abuse; (3) comparing a number of sensors for use in a multichannel system to ensure that their responses are adequately matched; and (4) checking the response after thermal cycling or exposure to a hostile environment. It is very important that the sensor characteristics be always measured with the same sensor cable length and impedance as well as the same preamplifier or equivalent. This guide presents several procedures for measuring sensor response. Some of these procedures require a minimum of special equipment.  
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SCOPE
1.1 This guide defines simple economical procedures for testing or comparing the performance of acoustic emission sensors. These procedures allow the user to check for degradation of a sensor or to select sets of sensors with nearly identical performances. The procedures are not capable of providing an absolute calibration of the sensor nor do they assure transferability of data sets between organizations.  
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1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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Standard Guide for Acoustic Emission System Performance Verification

SIGNIFICANCE AND USE
4.1 Acoustic Emission data acquisition can be affected by numerous factors associated with the electronic instrumentation, cables, sensors, sensor holders, couplant, the examination article on which the sensor is mounted, background noise, and the user's settings of the acquisition parameters (for example, threshold).  
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ASTM E1106-12(2021)(Test Method)
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SIGNIFICANCE AND USE
4.1 Transfer Standards—One purpose of this test method is for the direct calibration of displacement transducers for use as secondary standards for the calibration of AE sensors for use in nondestructive evaluation. For this purpose, the transfer standard should be high fidelity and very well behaved and understood. If this can be established, the stated accuracy should apply over the full frequency range up to 1 MHz.
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1.1 This test method covers the requirements for the absolute calibration of acoustic emission (AE) sensors. The calibration yields the frequency response of a transducer to waves, at a surface, of the type normally encountered in acoustic emission work. The transducer voltage response is determined at discrete frequency intervals of approximately 10 kHz up to 1 MHz. The input is a given well-established dynamic displacement normal to the mounting surface. The units of the calibration are output voltage per unit mechanical input (displacement, velocity, or acceleration).  
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5.1 The measurement of apparent attenuation in materials is useful in applications such as the comparison of heat treatments of different lots of material or the assessment of the degradation of materials due to environment.  
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1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
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ASTM E1781/E1781M-20(Practice)
Standard Practice for Secondary Calibration of Acoustic Emission Sensors

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4.1 The purpose of this practice is to enable the transfer of calibration from sensors that have been calibrated by primary calibration to other sensors.
SCOPE
1.1 This practice covers requirements for the secondary calibration of acoustic emission (AE) sensors. The secondary calibration yields the frequency response of a sensor to waves of the type normally encountered in acoustic emission work. The source producing the signal used for the calibration is mounted on the same surface of the test block as the sensor under testing (SUT). Rayleigh waves are dominant under these conditions; the calibration results represent primarily the sensor's sensitivity to Rayleigh waves. The sensitivity of the sensor is determined for excitation within the range of 100 kHz to 1 MHz. Sensitivity values are usually determined at frequencies approximately 10 kHz apart. The units of the calibration are volts per unit of mechanical input (displacement, velocity, or acceleration).  
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Standard Practice for Evaluating Characteristics of Ultrasonic Search Units

SIGNIFICANCE AND USE
5.1 This practice is intended to provide standardized procedures for evaluating ultrasonic search units. It is not intended to define performance and acceptance criteria, but rather to provide data from which such criteria may be established.  
5.2 These procedures are intended to evaluate the characteristics of single-element piezoelectric search units.  
5.3 Implementation may require more detailed procedural instructions in a format of the using facility.  
5.4 The measurement data obtained may be employed by users of this practice to specify, describe, or provide a performance criteria for procurement and quality assurance, or service evaluation of the operating characteristics of ultrasonic search units. All or portions of the practice may be used as determined by the user.  
5.5 The measurements are made primarily under pulse-echo conditions. To determine the relative performance of a search unit as either a transmitter or a receiver may require additional tests.  
5.6 While these procedures relate to many of the significant parameters, others that may be important in specific applications may not be treated. These might include power handling capability, breakdown voltage, wear properties of contact units, radio-frequency interference, and the like.  
5.7 Care must be taken to ensure that comparable measurements are made and that users of the practice follow similar procedures. The conditions specified or selected (if optional) may affect the test results and lead to apparent differences.  
5.8 Interpretation of some test results, such as the shape of the frequency response curve, may be subjective. Small irregularities may be significant. Interpretation of the test results is beyond the scope of this practice.  
5.9 Certain results obtained using the procedures outlined may differ from measurements made with ultrasonic test instruments. These differences may be attributed to differences in the nature of the experiment or the electrical characteristic...
SCOPE
1.1 This practice covers measurement procedures for evaluating certain characteristics of ultrasonic search units (also known as “probes”) that are used with ultrasonic testing instrumentation. This practice describes means for obtaining performance data that may be used to define the acoustic and electric responses of ultrasonic search units.  
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1.5 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
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SIGNIFICANCE AND USE
4.1 Leakage of gas or liquid from a pressurized system, whether through a crack, orifice, seal break, or other opening, may involve turbulent or cavitational flow, which generates acoustic energy in both the external atmosphere and the system pressure boundary. Acoustic energy transmitted through the pressure boundary can be detected at a distance by using a suitable acoustic emission sensor.  
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SCOPE
1.1 This practice describes a passive method for detecting and locating the steady state source of gas and liquid leaking out of a pressurized system. The method employs surface-mounted acoustic emission sensors (for non-contact sensors see Test Method E1002), or sensors attached to the system via acoustic waveguides (for additional information, see Terminology E1316), and may be used for continuous in-service monitoring and hydrotest monitoring of piping and pressure vessel systems. High sensitivities may be achieved, although the values obtainable depend on sensor spacing, background noise level, system pressure, and type of leak.  
1.2 Units—The values stated in either SI units or inch-pound units are to be regarded as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standards.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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Standard Guide for Mounting Piezoelectric Acoustic Emission Sensors

SIGNIFICANCE AND USE
4.1 The methods and procedures used in mounting AE sensors can have significant effects upon the performance of those sensors. Optimum and reproducible detection of AE requires both appropriate sensor-mounting fixtures and consistent sensor-mounting procedures.
SCOPE
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1.2 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Guide
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    English language
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  • Guide
    4 pages
    English language
    sale 15% off