E07.04 - Acoustic Emission Method
Acoustic Emission Method
General Information
SIGNIFICANCE AND USE
4.1 The purpose of the AE examination is to analyze how an examination object is withstanding the applied load, or if it is suffering from some latent damage. Consequently the emission activity must be evaluated in relation to the applied load.
4.2 The applied load (on the examination object) may include mechanical forces (tension, compression or torsional), internal pressure and thermal gradients. It may be short to long, random or cyclic. The applied load may be controlled by the examiner or may already exist as part of the process. In either case the applied load is measured along with the AE activity.
4.3 Possible applications include the determination of part integrity, quality control assessment of production processes on a sampled or 100 % inspection basis, in-process examination during a period of applied load of a fabrication process (for example, spot welding, bonding, soldering, pressing, etc.), proof-testing after fabrication, monitoring a “region of interest” (or concern) of a structure (for example, bridge joint or repair, vessel, pipe), and re–examination after intervals of service.
SCOPE
1.1 This guide covers techniques for conducting acoustic emission (AE) examinations of small parts. It is confined to examination objects (or defined regions of larger objects) where there is low AE signal attenuation throughout the examination region. This eliminates the consideration of complex attenuation factor corrections and multiple sensor and array placements based on overcoming signal losses over distances.
1.2 The guide assumes a typical AE examination as one where there is a controlled or measured stress acting upon the part being monitored by AE. Particular emphasis is placed on sensor and system selection, sensor placements, stressing considerations, noise reduction/rejection techniques, spatial filtering, location determination, use of guard sensors, collection of AE data, AE data analysis and report. The purpose of the AE examination is to analyze how an object under evaluation is withstanding the applied load.
1.3 Possible applications of this guide includes materials characterization, quality control of production processes, proof testing after fabrication, evaluating regions of interest of larger structures and retesting after intervals of service. The applied load may include mechanical forces (tension, compression or torsional) internal pressure and thermal gradients.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The AE examination method detects structurally significant flaws in FRP structures via test loading. The damage mechanisms that are detected in FRP include resin cracking, fiber debonding, fiber pullout, fiber breakage, delamination, and secondary bond failure.
5.2 Flaws in unstressed areas will not generate detectable AE.
5.3 Flaws located with AE may be examined by other methods.
SCOPE
1.1 This practice provides guidelines for acoustic emission (AE) examinations of fiberglass reinforced plastic (FRP) fan blades of the type used in industrial cooling towers and heat exchangers.
1.2 This practice uses simulated service loading to determine structural integrity.
1.3 This practice will detect sources of acoustic emission in areas of sensor coverage that are stressed during the course of the examination.
1.4 This practice applies to examinations of new and in-service fan blades.
1.5 This practice is limited to fan blades of FRP construction, with length (hub centerline to tip) of less than 3 m [10 ft], and with fiberglass content greater than 15 % by weight.
1.6 AE measurements are used to detect emission sources. Other nondestructive examination (NDE) methods may be used to evaluate the significance of AE sources. Procedures for other NDE methods are beyond the scope of this practice.
1.7 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.9 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Real-time detection and assessment of cracks and other flaws in concrete structures is of great importance. A number of methods have been developed and standardized in recent decades for non-destructive evaluation of concrete structures as well as methods for in-place evaluation of concrete properties. Review of some of these methods can be found in ACI 228.2R-13, ACI 228.1R-03, and ACI 437R-03. They include visual inspection, stress-wave methods such as impact echo, pulse velocity, impulse response, nuclear methods, active and passive infrared thermography, ground-penetrating radar and others. These methods in most of the cases are not used for overall inspection of the concrete structure due to limited accessibility, significant thickness of concrete components, or other reasons and are not applied for continuous long-term monitoring. Further, these methods cannot be utilized for estimation of flaw propagation rate or evaluation of flaw sensitivity to operational level loads or environmental changes, or both.
5.2 In addition to the previously mentioned non-destructive tests methods, vibration, displacement, tilt, shock, strain monitoring, and other methods have been applied to monitor, periodically or continuously, various factors that can affect the integrity of concrete structures during operation. However, these methods monitor risk factors that are not necessarily associated with actual damage accumulation in the monitored structures.
5.3 Monitoring the opening or elongation of existing cracks can be performed as well using different technologies. These may include moving scales (Fig. 1), vibrating wire, draw wire, or other crack opening displacement meters, optical and digital microscopes, strain gages, or visual assessment. However, this type of monitoring is only applicable to surface cracks and requires long monitoring periods.
FIG. 1 Moving Scale Crack Opening Monitor
5.4 This guide is meant to be used for development of acoustic emission a...
SCOPE
1.1 This guide describes the application of acoustic emission (AE) technology for examination of concrete and reinforced concrete structures during or after construction, or in service.
1.2 Structures under consideration include but are not limited to buildings, bridges, hydraulic structures, tunnels, decks, pre/post-tensioned (PT) structures, piers, nuclear containment units, storage tanks, and associated structural elements.
1.3 AE examinations may be conducted periodically (short-term) or monitored continuously (long-term), under normal service conditions or under specially designed loading procedures. Examples of typical examinations are the detection of growing cracks in structures or their elements under normal service conditions or during controlled load testing, long term monitoring of pre-stressed cables, and establishing safe operational loads.
1.4 AE examination results are achieved through detection, location, and characterization of active AE sources within concrete and reinforced concrete. Such sources include micro- and macro-crack development in concrete due to loading scenarios such as fatigue, overload, settlement, impact, seismicity, fire and explosion, and also environmental effects such as temperature gradients and internal or external chemical attack (such as sulfate attack and alkali-silica reaction) or radiation. Other AE source mechanisms include corrosion of rebar or other metal parts, corrosion and rupture of cables in pre-stressed concrete, as well as friction due to structural movement or instability, or both.
1.5 This guide discusses selection of the AE apparatus, setup, system performance verification, detection and processing of concrete damage related AE activity. The guide also provides approaches that may be used in analysis and interpretation of acoustic emission data, assessment of examination results and establishing accept/reject criteria.
1.6 Units—The values stated ...
- Guide8 pagesEnglish language
- Guide8 pagesEnglish language
SIGNIFICANCE AND USE
4.1 The AU method should be considered for vessels that are proven to be free of major flaws or discontinuities as determined by conventional techniques. The AU method may be used for detecting major flaws if other methods are deemed impractical. It is important to use methods such as immersion pulse-echo ultrasonics (Practice E1001) and acoustic emission (Practice E1067) to ascertain the presence of major flaws before proceeding with AU.
4.2 The AU method is intended almost exclusively for materials characterization by assessing the collective effects of dispersed defects and subcritical flaw populations. These are material aberrations that influence AU measurements and also underlie mechanical property variations, dynamic load response, and impact and fracture resistance.7
4.3 The AU method can be used to evaluate laminate quality using access to only one surface, the usual constraint imposed by closed pressure vessels. For best results, the AU probes must be fixtured to maintain the probe orientation at normal incidence to the curved surface of the vessel. Given these constraints, this practice describes a procedure for automated AU scanning using water squirters to assess the serviceability and reliability of filament-wound pressure vessels.8
SCOPE
1.1 This practice covers a procedure for acousto-ultrasonic (AU) assessment of filament-wound pressure vessels. Guidelines are given for the detection of defect states and flaw populations that arise during materials processing or manufacturing or upon exposure to aggressive service environments. Although this practice describes an automated scanning mode, similar results can be obtained with a manual scanning mode.
1.2 This procedure recommends technical details and rules for the reliable and reproducible AU detection of defect states and flaw populations. The AU procedure described herein can be a basis for assessing the serviceability of filament-wound pressure vessels.
1.3 The objective of the AU method is primarily the assessment of defect states and diffuse flaw populations that influence the mechanical strength and ultimate reliability of filament-wound pressure vessels. The AU approach and probe configuration are designed specifically to determine composite properties in lateral rather than through-the-thickness directions.2
1.4 The AU method is not for flaw detection in the conventional sense. The AU method is most useful for materials characterization, as explained in Guide E1495, which gives the rationale and basic technology for the AU method. Flaws and discontinuities such as large voids, disbonds, or extended lack of contact of interfaces can be found by other nondestructive examination (NDE) methods such as immersion pulse-echo ultrasonics.
1.5 Units—The values stated in SI units are to be regarded as standard. No other units of measurement are included in this practice.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The damage-based design approach will permit an additional method of design for GFRP materials. This is a very useful technique to determine the performance of different types of resins and composition of GFRP materials in order to develop a damage tolerant and reliable design. This AE-based method is not unique, other damage-sensitive evaluation methods can also be used.
5.2 This practice involves the use of acoustic emission instrumentation and examination techniques as a means of damage detection to support a destructive test, in order to derive the damage-based design stress.
5.3 This practice is not intended as a definitive predictor of long-term performance of GFRP materials (such as those used in vessels). For this reason, codes and standards require cyclic proof testing of prototypes (for example, vessels) which are not a part of this practice.
5.4 Other design methods exist and are permitted.
SCOPE
1.1 This practice details procedures for establishing the direct stress and shear stress damage-based design values for use in the damage-based design criterion for materials to be used in GFRP vessels and other GFRP structures. The practice uses data derived from acoustic emission examination of four-point beam bending tests and in-plane shear tests (see ASME Section X, Article RT-8).
1.2 The onset of lamina damage is indicated by the presence of significant acoustic emission during the reload portion of load/reload cycles. “Significant emission” is defined with historic index.
1.3 Units—The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units which are provided for information only and are not considered standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The AE produced during the production of a spot-weld can be related to weld quality parameters such as the strength and size of the nugget, the amount of expulsion, and the amount of cracking. Therefore, in-process AE monitoring can be used both as an examination method, and as a means for providing feedback control.
SCOPE
1.1 This practice describes procedures for the measurement, processing, and interpretation of the acoustic emission (AE) response associated with selected stages of the resistance spot-welding process.
1.2 This practice also provides recommendations for feedback control by utilizing the measured AE response signals during the spot-welding process.
1.3 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Detection and location of AE sources in weldments during fabrication may provide information related to the integrity of the weld. Such information may be used to direct repair procedures on the weld or as a guide for application of other nondestructive evaluation (NDE) methods. A major attribute of applying AE for in-process monitoring of welds is the ability of the method to provide immediate real-time information on weld integrity. This feature makes the method useful to lower weld costs by repairing defects at the most convenient point in the production process. The AE activity from discontinuities in the weldment is stimulated by the thermal stresses from the welding process. The AE activity resulting from this stimulation is detected by AE sensors in the vicinity of the weldment, which convert the acoustic waves into electronic signals. The AE instrumentation processes signals and provides means for immediate display or indication of AE activity and for permanent recordings of the data.
4.2 Items to be considered in preparation and planning for monitoring should include but not be limited to the following:
4.2.1 Description of the system or object to be monitored or examined,
4.2.2 Extent of monitoring, that is, entire weld, cover passes only, and so forth,
4.2.3 Limitations or restrictions on the sensor mounting procedures, if applicable,
4.2.4 Performance parameters to be established and maintained during the AE system verification procedure (sensitivity, location accuracy, and so forth),
4.2.5 Maximum time interval between AE system verification checks,
4.2.6 Performance criteria for purchased equipment,
4.2.7 Requirements for permanent records of the AE response, if applicable,
4.2.8 Content and format of test report, if required, and
4.2.9 Operator qualification and certification, if required.
SCOPE
1.1 This practice provides recommendations for acoustic emission (AE) monitoring of weldments during and immediately following their fabrication by continuous welding processes.
1.2 The procedure described in this practice is applicable to the detection and location of AE sources in weldments and in their heat-affected zone during fabrication, particularly in those cases where the time duration of welding is such that fusion and solidification take place while welding is still in progress.
1.3 The effectiveness of acoustic emission to detect discontinuities in the weldment and the heat-affected zone is dependent on the design of the AE system, the AE system verification procedure, the weld process, and the material type. Materials that have been monitored include low-carbon steels, low-alloy steels, stainless steels, and some aluminum alloys. The system performance must be verified for each application by demonstrating that the defects of concern can be detected with the desired reliability.
1.4 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Cast iron Yankee dryers can be up to 6.7 m [22 ft] in diameter, 7.3 m [24 ft] long, and weigh 91 000 Kg [100 tons], or more (refer to Fig. 1). Vessel thickness measurements are available from the paper/tissue machine operator. Cast iron is a brittle metal and has no specific yield point. Yankee dryers must maintain specific dimensional tolerances. When a pressurized Yankee or steam heated paper dryer (SHPD) remains stationary, it fills with condensate at a rapid rate. In an hour, a steam pressurized Yankee or SHPD can fill half way with condensate, doubling the weight on the frame, and the floor. Some Yankee owners have corporate requirements that a cast iron Yankee dryer remain stationary for 1/2 h, then rotation is required. Permission is required, if the Yankee is to remain stationary for more time. This issue should be discussed with the responsible person prior to the examination.
FIG. 1 Yankee Dryer Drum
5.2 Yankee dryers operate under a heated hood. The hood is in close proximity to the Yankee shell and allows only inches of clearance for the top half of the vessel.
5.3 Cast iron steam heated paper machine dryers are 2 m [6 ft] in diameter, or more, and may be 9 m [30 ft] long.
5.4 Grey cast iron experiences a continuing reduction in elastic modulus as it is stressed to increasing higher levels. It is prudent not to stress grey cast iron material beyond its operating stress level.
5.5 Flaws to be found are the same as those in any cast and machined product. Attempts have been made to characterize strength properties of cast irons in compact tension tests. In a TAPPI sponsored laboratory study, two out of three cast iron compact tension specimens experienced unplanned failures. From that experience it was cautioned that cracks initiated and grew faster than expected resulting in brittle fracture before the process could be halted. The failure of these two coupons demonstrated the rate in which cracks can grow in these materials and the mater...
SCOPE
1.1 This practice is no longer being updated but is being retained for historical value due to the procedures herein that are unique to the AE community.
1.2 This practice provides guidelines for carrying out acoustic emission (AE) examinations of Yankee and Steam Heated Paper Dryers (SHPD) of the type to make tissue, paper, and paperboard products.
1.3 This practice requires pressurization to levels used during normal operation. The pressurization medium may be high temperature steam, air, or gas. The dryer is also subjected to significant stresses during the heating up and cooling down periods of operation. Acoustic Emission data maybe collected during these time periods but this testing is beyond the scope of this document.
1.4 The AE measurements are used to detect, as well as, localize emission sources. Other methods of nondestructive testing (NDT) may be used to further evaluate the significance of acoustic emission sources.
1.5 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
3.1 Acoustic emission data is affected by several characteristics of the instrumentation. The most obvious of these is the system sensitivity. Of all the parameters and components contributing to the sensitivity, the acoustic emission sensor is the one most subject to variation. This variation can be a result of damage or aging, or there can be variations between nominally identical sensors. To detect such variations, it is desirable to have a method for measuring the response of a sensor to an acoustic wave. Specific purposes for checking sensors include: (1) checking the stability of its response with time; (2) checking the sensor for possible damage after accident or abuse; (3) comparing a number of sensors for use in a multichannel system to ensure that their responses are adequately matched; and (4) checking the response after thermal cycling or exposure to a hostile environment. It is very important that the sensor characteristics be always measured with the same sensor cable length and impedance as well as the same preamplifier or equivalent. This guide presents several procedures for measuring sensor response. Some of these procedures require a minimum of special equipment.
3.2 It is not the intent of this guide to evaluate AE system performance. Refer to Practice E750 for characterizing acoustic instrumentation and refer to Guide E2374 for AE system performance verification.
3.3 The procedures given in this guide are designed to measure the response of an acoustic emission sensor to an arbitrary but repeatable acoustic wave. These procedures in no way constitute a calibration of the sensor. The absolute calibration of a sensor requires a complete knowledge of the characteristics of the acoustic wave exciting the sensor or a previously calibrated reference sensor. In either case, such a calibration is beyond the scope of this guide.
3.4 The fundamental requirement for comparing sensor responses is a source of repeatable acoustic waves. The character...
SCOPE
1.1 This guide defines simple economical procedures for testing or comparing the performance of acoustic emission sensors. These procedures allow the user to check for degradation of a sensor or to select sets of sensors with nearly identical performances. The procedures are not capable of providing an absolute calibration of the sensor nor do they assure transferability of data sets between organizations.
1.2 Units—The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 High pressure fluids being pumped in all oil field applications often stress iron pipes where subsequent failure can lead to injury to personnel or equipment. These forgings are typically constructed from 4700 series low carbon steel with a wall thickness in excess of 1.25 cm [0.5 in.], dependent on the manufacturers' specification. The standard method to certify that these iron segments can withstand operational pressures is to perform dye penetrant (PT) or magnetic particle penetrant (MT) tests, or both, to reveal defects (cracks and corrosion). As these methods are subject to interpretation by the human eye, it is desirable to employ a technique whereby a sensor based system can provide a signal to either pass or fail the test object. To that end, the acoustic emission (AE) method provides the requisite data from which acceptance/rejection can be made by a computer, taking the human out of the loop, providing that a human has correctly programmed the acceptance criteria. Most of these pipe segments are not linear, thus a 3D defect location method is desirable. The 3D source indication represents the spatial location of the defect without regard to its orientation, recognizing the source location is only approximate due to sound propagation through the part and water bath.
5.2 The immersed 3D approach is found to be preferable due to the large number of parts to be examined. The 3D system is easily replicated and standardized in that all sensor locations are fixed to the exterior of the fluid bath. Multiple parts may be easily placed into an assembly, allowing all to be examined in a single test, thus accelerating throughput. Attaching a minimum of eight AE sensors to the tank enhances the probability that a sufficient number of AE hits in an event will occur, allowing for an approximate location determination. When an indication of a defect is observed, the subject part is identified by the spatial location allowing it to be removed for further examination...
SCOPE
1.1 This practice is no longer being updated but is being retained for historical value as it represents the only AE practice using hydrostatic testing in which the sensors are not in direct contact with the part.
1.2 In the preferred embodiment, this practice examines immersed low carbon, forged piping being immersed in a water tank with the acoustic sensors permanently mounted on the tank walls rather than temporarily on the part itself. The pipes are monitored while being internally loaded (stressed) by hydrostatic means up to 1000 bar.
1.3 This practice examines either an immersed pipe, or non-immersed pipe being stressed by internal hydrostatic means to create acoustic emissions when cracks are present. However, the non-immersed method is time consuming, requiring placement and removal of sensors for each pipe inspected, while the immersed method has sensors permanently mounted, providing consistent sensor coupling to the tank-eliminating reinstallation. The non-immersed method is not recommended for the specified reasons and only the immersed method will be discussed throughout the remainder of the practice. This is similar to pressure vessel testing described in Practice E569, but uses hydrostatic means not included in that standard.
1.4 This Acoustic Emission (AE) method addresses examination for monitoring low carbon, forged piping systems being internally loaded (stressed) by hydrostatic means up to 1000 bar [15,000 psi] while being immersed in a water bath to facilitate sensor coupling.
1.5 The basic functions of an AE monitoring system are to detect, locate, and classify emission sources. Other methods of nondestructive testing (NDT) may be used to further evaluate the significance of acoustic emission sources.
1.6 This practice can be used to replace visual methods, which are unreliable and have significant safety risks.
1.7 This practice describes procedures to install and monitor acoustic...
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Acoustic Emission data acquisition can be affected by numerous factors associated with the electronic instrumentation, cables, sensors, sensor holders, couplant, the examination article on which the sensor is mounted, background noise, and the user's settings of the acquisition parameters (for example, threshold).
4.2 This guide is not intended to replace annual (or semi-annual) instrumentation calibration (see Practice E750) or sensor recertification (see Practice E1781).
4.3 This guide is not intended to replace routine electronic evaluation of AE instrumentation or routine reproducibility verification of AE sensors (see Guide E976).
4.4 This guide is not intended to verify the maximum processing capacity or speed of an AE system.
4.5 This guide does not purport to address all of the safety concerns, if any associated with its use. It is the responsibility of the user of this guide to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
SCOPE
1.1 System performance verification methods launch stress waves into the examination article on which the sensor is mounted. The resulting stress wave travels in the examination article and is detected by the sensor(s) in a manner similar to acoustic emission.
1.2 This guide describes methods which can be used to verify the response of an Acoustic Emission system including sensors, couplant, sensor mounting devices, cables and system electronic components.
1.3 Acoustic emission system performance characteristics, which may be evaluated using this document, include some waveform parameters, and source location accuracy.
1.4 Performance verification is usually conducted prior to beginning the examination.
1.5 Performance verification can be conducted during the examination if there is any suspicion that the system performance may have changed.
1.6 Performance verification may be conducted after the examination has been completed.
1.7 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.9 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide5 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Transfer Standards—One purpose of this test method is for the direct calibration of displacement transducers for use as secondary standards for the calibration of AE sensors for use in nondestructive evaluation. For this purpose, the transfer standard should be high fidelity and very well behaved and understood. If this can be established, the stated accuracy should apply over the full frequency range up to 1 MHz.
Note 1: The stated accuracy applies only if the transfer standard returns to quiescence, following the transient input, before any wave reflected from the boundary of the calibration block returns to the transfer standard (∼100 μs). For low frequencies with periods on the order of the time window, this condition is problematical to prove.
4.2 Applications Sensors—This test method may also be used for the calibration of AE sensors for use in nondestructive evaluation. Some of these sensors are less well behaved than devices suitable for a transfer standard. The stated accuracy for such devices applies in the range of 100 kHz to 1 MHz and with less accuracy below 100 kHz.
SCOPE
1.1 This test method covers the requirements for the absolute calibration of acoustic emission (AE) sensors. The calibration yields the frequency response of a transducer to waves, at a surface, of the type normally encountered in acoustic emission work. The transducer voltage response is determined at discrete frequency intervals of approximately 10 kHz up to 1 MHz. The input is a given well-established dynamic displacement normal to the mounting surface. The units of the calibration are output voltage per unit mechanical input (displacement, velocity, or acceleration).
1.2 Units—The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard13 pagesEnglish language
ABSTRACT
This practice deals with the testing and measurement of operating characteristics of acoustic emission (AE) electronic components or units. This practice is not intended for routine checks of acoustic emission instrumentation, but rather for periodic evaluation or in the event of a malfunction. The sensor is not addressed in this document other than suggesting methods for standardizing system gains (equalizing them channel to channel) when sensors are present. The test methods and measurement techniques used and their corresponding results should be recorded in documentation, which consists of photographs, charts or graphs, calculations, and tabulations where applicable. This practice does not cover the testing of the computer or computer peripherals used in conjunction with AE systems that use them to control the collection, storage, display, and analysis of data. Instead a manufacturer's specification should be provided for such purpose.
SIGNIFICANCE AND USE
5.1 This practice provides information necessary to document the accuracy and performance of an Acoustic Emission system. This information is useful for reference purposes to assure that the instrumentation performance remains consistent with time and use, and provides the information needed to adjust the system to maintain its consistency.
5.2 The methods set forth in this practice are not intended to be either exclusive or exhaustive.
5.3 Difficult or questionable instrumentation measurements should be referred to electronics engineering personnel.
5.4 It is recommended that personnel responsible for carrying out instrument measurements using this practice should be experienced in instrumentation measurements, as well as all the required test equipment being used to make the measurements.
SCOPE
1.1 This practice is recommended for use in testing and measuring operating characteristics of acoustic emission electronic components or units. (See Appendix X1 for a description of components and units.) It is not intended that this practice be used for routine checks of acoustic emission instrumentation, but rather for periodic evaluation or in the event of a malfunction. The sensor is not addressed in this document other than suggesting methods for standardizing system gains (equalizing them channel to channel) when sensors are present.
1.2 Where the manufacturer provides testing and measuring details in an operating and maintenance manual, the manufacturer's methods should be used in conjunction with the methods described in this practice.
1.3 The methods (techniques) used for testing and measuring the components or units of acoustic emission instrumentation, and the results of such testing and measuring should be documented. Documentation should consist of photographs, screenshots, charts or graphs, calculations, and tabulations where applicable.
1.4 AE systems that use computers to control the collection, storage, display, and data analysis, might include waveform collection as well as a wide selection of measurement parameters (features) relating to the AE signal. The manufacturer provides a specification for each system that specifies the operating range and conditions for the system. All calibration and acceptance testing of computer-based AE systems must use the manufacturer's specification as a guide. This practice does not cover testing of the computer or computer peripherals.
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.7 This international standard was developed in accordance with internationally recognized principles on standardiz...
- Standard10 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Because of safety considerations, regulatory agencies (for example, U.S. Department of Transportation) require periodic examinations of vessels used in transportation of industrial gases (see Section 49, Code of Federal Regulations). The AE examination has become accepted as an alternative to the common hydrostatic proof test. In the common hydrostatic test, volumetric expansion of vessels is measured.
5.2 An AE examination should not be performed for a period of one year after a common hydrostatic test. See Note 2.
Note 2: The Kaiser effect relates to decreased emission that is expected during a second pressurization. Common hydrostatic tests use a relatively high pressure (167 % of normal service pressure). (See Section 49, Code of Federal Regulations.) If an AE examination is performed too soon after such a pressurization, the AE results will be insensitive to a lower examination pressure (that is, the lower pressure that is associated with an AE examination).
5.3 Pressurization:
5.3.1 General practice in the gas industry is to use low pressurization rates. This practice promotes safety and reduces equipment investment. The AE examinations should be performed with pressurization rates that allow vessel deformation to be in equilibrium with the applied load. Typical current practice is to use rates that approximate 3.45 MPa/h [500 psi/h].
5.3.2 Gas compressors heat the pressurizing medium. After pressurization, vessel pressure may decay as gas temperature equilibrates with ambient conditions.
5.3.3 Emission from flaws is caused by flaw growth and secondary sources (for example, crack surface contact and contained mill scale). Secondary sources can produce emission throughout vessel pressurization.
5.3.4 When pressure within a vessel is low, and gas is the pressurizing medium, flow velocities are relatively high. Flowing gas (turbulence) and impact by entrained particles can produce measurable emission. Considering this, acquisition of AE d...
SCOPE
1.1 This practice provides guidelines for acoustic emission (AE) examinations of seamless pressure vessels (tubes) of the type used for distribution or storage of industrial gases.
1.2 This practice requires pressurization to a level greater than normal use. Pressurization medium may be gas or liquid.
1.3 This practice does not apply to vessels in cryogenic service.
1.4 The AE measurements are used to detect and locate emission sources. Other nondestructive test (NDT) methods must be used to evaluate the significance of AE sources. Procedures for other NDT techniques are beyond the scope of this practice. See Note 1.
Note 1: Shear wave, angle beam ultrasonic examination is commonly used to establish circumferential position and dimensions of flaws that produce AE. Time of Flight Diffraction (TOFD), ultrasonic examination is also commonly used for flaw sizing.
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Section 7.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This AE examination is useful to detect micro-damage generation, accumulation, and growth of new or existing flaws. The examination is also used to detect significant existing damage from friction-based AE generated during loading or unloading of these regions. The damage mechanisms that can be detected include matrix cracking, fiber splitting, fiber breakage, fiber pull-out, debonding, and delamination. During loading, unloading, and load holding, damage that does not emit AE energy will not be detected.
5.2 When the detected signals from AE sources are sufficiently spaced in time so as not to be classified as continuous AE, this practice is useful to locate the region(s) of the 2-D test sample where these sources originated and the accumulation of these sources with changing load or time, or both.
5.3 The probability of detection of the potential AE sources depends on the nature of the damage mechanisms, flaw characteristics, and other aspects. For additional information, see X1.4.
5.4 Concentrated damage in fiber/polymer composites can lead to premature failure of the composite item. Hence, the use of AE to detect and locate such damage is particularly important.
5.5 AE-detected flaws or damage concentrated in a certain region may be further characterized by other NDE techniques (for example, visual, ultrasonic, etc.) and may be repaired as appropriate. Repair procedure recommendations and the subsequent examination of the repair are outside the scope of this practice. For additional information, see X1.5.
5.6 This practice does not address sandwich core, foam core, or honeycomb core plate-like composites due to the fact that currently there is little in the way of published work on the subject resulting in a lack of a sufficient knowledge base.
5.7 Refer to Guide E2533 for additional information about types of defects detected by AE, general overview of AE as applied to polymer matrix composites, discussion of the Felicity ratio (FR) and Ka...
SCOPE
1.1 This practice covers acoustic emission (AE) examination or monitoring of panel and plate-like composite structures made entirely of fiber/polymer composites.
1.2 The AE examination detects emission sources and locates the region(s) within the composite structure where the emission originated. When properly developed AE-based criteria for the composite item are in place, the AE data can be used for nondestructive examination (NDE), characterization of proof testing, documentation of quality control, or for decisions relative to structural-test termination prior to completion of a planned test. Other NDE methods may be used to provide additional information about located damage regions. For additional information, see X1.1 in Appendix X1.
1.3 This practice can be applied to aerospace composite panels and plate-like elements as a part of incoming inspection, during manufacturing, after assembly, continuously (during structural health monitoring), and at periodic intervals during the life of a structure.
1.4 This practice is meant for fiber orientations that include cross-plies, angle-ply laminates, or two-dimensional woven fabrics. This practice also applies to 3-D reinforcement (for example, stitched, z-pinned) when the fiber content in the third direction is less than 5 % (based on the whole composite).
1.5 This practice is directed toward composite materials that typically contain continuous high modulus greater than 20 GPa [3 Msi] fibers.
1.6 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsi...
- Standard19 pagesEnglish language
SIGNIFICANCE AND USE
3.1 Degradation in sensor performance can occur due to dropping, mechanical shock while mounted on the test structure, temperature cycles, and so forth. It is necessary and desirable to have a simple measurement procedure that will check the consistency of sensor response, while holding all other variables constant.
3.2 While test blocks of many different kinds have been used for this purpose for many years, an acrylic polymer rod offers the best all-around combination of suitable acoustic properties, practical convenience, ease of procurement and low cost.
3.3 Because the acoustic properties of the acrylic rod are known to depend on temperature, this practice requires that the rod, sensors, and couplant be stabilized at the same working temperature, prior to verifying the sensors.
3.4 Attention should be paid to storage conditions for the acrylic polymer rod. For example, it should not be left in a freezing or hot environment overnight, unless it is given time for temperature stabilization before use.
3.5 Properly applied and with proper record keeping, this practice can be used in many ways. The user organization must determine the context for its use, the acceptance standards and the actions to be taken based on the lead break results. The following uses are suggested:
3.5.1 To determine when a sensor is no longer suitable for use.
3.5.2 To check sensors that have been exposed to high-risk conditions, such as dropping, overheating, and so forth.
3.5.3 To get an early warning of sensor degradation over time. This can lead to identifying conditions of use, which are damaging sensors, and thus, to better equipment care and lower replacement costs.
3.5.4 To obtain matched sets of sensors, preamplifiers, instrumentation channels, or a combination thereof, for more uniform performance of the total system.
3.5.5 To save time and money, by eliminating the installation of bad sensors.
3.5.6 To verify sensors quickly but consistently in the fi...
SCOPE
1.1 This practice is used for routinely checking the sensitivity of acoustic emission (AE) sensors. It is intended to provide a reliable, precisely specified way of comparing a set of sensors, or telling whether an individual sensor's sensitivity has degraded during its service life, or both.
1.2 This practice is not a “calibration” nor does it give frequency response information.
1.3 Units—The values stated in SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The AE examination method detects damage in RTRP. The damage mechanisms detected in RTRP are as follows: resin cracking, fiber debonding, fiber pullout, fiber breakage, delamination, and bond or thread failure in assembled joints. Flaws in unstressed areas and flaws which are structurally insignificant will not generate AE.
5.2 This practice is convenient for on-line use under operating conditions to determine structural integrity of in-service RTRP usually with minimal process disruption.
5.3 Flaws located with AE should be examined by other techniques; for example, visual, ultrasound, and dye penetrant, and may be repaired and retested as appropriate. Repair procedure recommendations are outside the scope of this practice.
SCOPE
1.1 This practice covers acoustic emission (AE) examination or monitoring of reinforced thermosetting resin pipe (RTRP) to determine structural integrity. It is applicable to lined or unlined pipe, fittings, joints, and piping systems.
1.2 This practice is applicable to pipe that is fabricated with fiberglass and carbon fiber reinforcements with reinforcing contents greater than 15 % by weight. The suitability of these procedures must be demonstrated before they are used for piping that is constructed with other reinforcing materials.
1.3 This practice is applicable to tests below pressures of 35 MPa absolute [5000 psia].
1.4 This practice is limited to pipe up to and including 0.6 m [24 in.] in diameter. Larger diameter pipe can be examined with AE, however, the procedure is outside the scope of this practice.
1.5 This practice applies to examinations of new or in-service RTRP.
1.6 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and to determine the applicability of regulatory limitations prior to use. For more specific safety precautionary information, see 8.1.
1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard13 pagesEnglish language
SIGNIFICANCE AND USE
4.1 The purpose of this practice is to enable the transfer of calibration from sensors that have been calibrated by primary calibration to other sensors.
SCOPE
1.1 This practice covers requirements for the secondary calibration of acoustic emission (AE) sensors. The secondary calibration yields the frequency response of a sensor to waves of the type normally encountered in acoustic emission work. The source producing the signal used for the calibration is mounted on the same surface of the test block as the sensor under testing (SUT). Rayleigh waves are dominant under these conditions; the calibration results represent primarily the sensor's sensitivity to Rayleigh waves. The sensitivity of the sensor is determined for excitation within the range of 100 kHz to 1 MHz. Sensitivity values are usually determined at frequencies approximately 10 kHz apart. The units of the calibration are volts per unit of mechanical input (displacement, velocity, or acceleration).
1.2 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
ABSTRACT
This practice provides guidelines for acoustic emission (AE) examination or monitoring of structures, such as pressure vessels, piping systems, or other structures that can be stressed by mechanical or thermal means. The basic functions of an AE monitoring system are to detect, locate, and classify emission sources. Other methods of nondestructive testing (NDT) may be used to further evaluate the significance of acoustic emission sources. Acoustic emission examination of a structure usually requires application of a mechanical or thermal stimulus. Such stimulation produces changes in the stresses in the structure. During stimulation of a structure, AE from discontinuities (such as cracks and inclusions) and from other areas of stress concentration, or from other acoustic sources (such as leaks, loose parts, and structural motion) can be detected by an instrumentation system, using sensors which, when stimulated by stress waves, generate electrical signals. Annual calibration and verification of pressure transducer, AE sensors, preamplifiers, signal processor, and AE electronic waveform generator should be performed.
SIGNIFICANCE AND USE
5.1 Controlled stimulation, that is, the application of mechanical or thermal load, can generate AE from flawed areas of the structure. Sources may include flaw growth, oxide fracture, crack face stiction and release on load application, and crack face rubbing.
5.2 The load range above normal service (peak) load is used to propagate fatigue cracks in the plastically strained region ahead of the crack tip. Crack propagation may not be a reliable source of AE, depending on the alloy and microstructure, the amount (rate) of crack extension, and possibility of brittle fracture in a segment of crack extension.
5.3 Load increases resulting in significant ductile tearing may produce less emission than expected for the amount of crack growth. Processes that result in more brittle cleavage fractures are more detectable and produce more emission for smaller amounts of flaw growth. These include corrosion fatigue and stress corrosion cracking modes of flaw growth, and would also be more likely in cast or welded structures than in fabricated (forged, rolled, or extruded) structures. Distributed defect structures such as hydrogen embrittlement, or creep cavitation in high temperature steels, may also produce significant emission without evidence of an existing crack-like flaw.
5.4 Application and relaxation of load can produce secondary mechanically-induced emission that is not related to flaw extension. This includes crack face stiction release on loading—usually evidenced by emission at the same rising load value regardless of peak load; or crack face rubbing on load release as the fracture surfaces come back together.
5.5 The load rate can be a significant concern as instrumentation can become saturated with AE activity. The ability to differentiate real data from background noise can be compromised.
5.6 Background noise must be fully investigated and minimized before any AE monitoring can begin.
SCOPE
1.1 This practice provides guidelines for acoustic emission (AE) monitoring of structures, such as pressure vessels, piping systems, or other structures that can be stressed by mechanical or thermal means.
1.2 The basic functions of an AE monitoring system are to detect, locate, and classify emission sources. Other methods of nondestructive testing (NDT) may be used to further evaluate the significance of reported acoustic emission sources.
1.3 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.4 This standard does not purport to address all of the safety concerns, if an...
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This guide can be used in the development of acoustic emission applications for structural health monitoring.
5.2 Accuracy, robustness, and efficiency of AE-SHM can be enhanced by following the steps and fundamental principles described in the guide.
SCOPE
1.1 Structural Health Monitoring (SHM) is a field of engineering that deals with diagnosis and monitoring of structures during their operation. The primary goal of SHM is detection, identification, assessment, and monitoring of flaws or fault conditions that affect or may affect the future safety or performance of structures. SHM combines elements of nondestructive testing and evaluation, condition/process monitoring, statistical pattern recognition, and physical modeling.
1.2 The acoustic emission (AE) method uniquely fits the concept of SHM due to its capabilities to periodically or continuously examine structures and assess structural integrity during their normal operation.
1.3 In this guide, the definitions and fundamental principles for applying the AE method for SHM tasks are elaborated. This includes:
1.3.1 Terminology and definitions of SHM by the AE method,
1.3.2 Outline the recommended process of AE-SHM, and
1.3.3 Fundamental requirements regarding development of the SHM procedures, including selection of appropriate AE apparatus, data acquisition and analysis methods, diagnosis, monitoring and prediction.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Paper machine rolls can range in size from 2.4 to 9 m [8 to 30 ft] long, with a shell thickness of from 12.5 to 75 mm [0.5 to 3 in.,] and 300 to 1200 mm [12 to 48 in.] diameter. Depending on purpose, paper machine rolls can weigh as little as 60 000 kg [13 000 lb] to as much as 27 500 kg [60 000 lb].
5.2 If indications are found during this procedure it can be repeated, with additional sensors to refine source location accuracy.
5.3 Removal of rolls for traditional NDT examination may be impractical and may not be sensitive enough to locate small defects.
5.4 Traditional AE examination, whereby the roll is subjected to load greater than service load to detect crack extension, risks damage to the roll and is best employed as a follow-up NDT examination.
5.5 Manual rotation through a full revolution subjects existing cracks to tensile and compressive forces which can open and close existing cracks, and cause friction at the crack surfaces.
5.6 Excess background noise (overhead cranes, nearby maintenance activities) may distort AE data or render it useless. Users must be aware of the following common sources of background noise: bearing noise (lack of lubrication, spalling, and so forth), mechanical contact with the roll by other objects, electromagnetic interference (EMI) and radio frequency interference (RFI) from nearby broadcasting facilities and from other sources. This practice should not be used if background noise cannot be eliminated or controlled.
5.7 Other Non-destructive test methods may be used to evaluate the significance of AE indications. Traditional AE has been used to confirm the existence of the AE indication and fine tune the location. Magnetic particle, ultrasonic and radiographic examinations have been used to establish the position, depth and dimensions of the indication. Procedures for using other NDT methods are beyond the scope of this practice.
SCOPE
1.1 This practice provides guidelines for acoustic emission (AE) examinations of non-pressure, paper machine rolls.
1.2 This practice utilizes a slow rotation of the roll to produce a full load cycle where load is provided by the weight of the roll suspended from its bearings or other journal support mechanism(s).
1.3 This practice is used for detection of cracks and other discontinuities in rolls that produce frictional acoustic emission during rotation.
1.4 The AE measurements are used to detect or locate emission sources, or both. Other nondestructive test (NDT) methods must be used to evaluate the significance of AE sources. Procedures for other NDT techniques are beyond the scope of this practice. See Note 1.
Note 1: Traditional AE examination, magnetic particle examination, shear wave ultrasonic examination, and radiography are commonly used to establish the exact position and dimensions of flaws that produce AE.
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Section 8.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The AE examination method detects damage in FRP equipment. The damage mechanisms that are detected in FRP are as follows: resin cracking, fiber debonding, fiber pullout, fiber breakage, delamination, and bond failure in assembled joints (for example, nozzles, manways, and so forth). Flaws in unstressed areas and flaws that are structurally insignificant will not generate AE.
5.2 This practice is convenient for on-line use under operating stress to determine structural integrity of in-service equipment usually with minimal process disruption.
5.3 Indications located with AE should be examined by other techniques; for example, visual, ultrasound, dye penetrant, and so forth, and may be repaired and tested as appropriate. Repair procedure recommendations are outside the scope of this practice.
SCOPE
1.1 This practice covers acoustic emission (AE) examination or monitoring of fiberglass-reinforced plastic (FRP) tanks-vessels (equipment) under pressure or vacuum to determine structural integrity.
1.2 This practice is limited to tanks-vessels designed to operate at an internal pressure no greater than 1.73 MPa absolute [250 psia, 17.3 bar] above the static pressure due to the internal contents. It is also applicable for tanks-vessels designed for vacuum service with differential pressure levels between 0 and 0.10 MPa [0 and 14.5 psi, 1 bar].
1.3 This practice is limited to tanks-vessels with glass contents greater than 15 % by weight.
1.4 This practice applies to examinations of new and in-service equipment.
1.5 Units—The values stated in either SI units or inch-pound units are to be regarded as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard16 pagesEnglish language
- Standard16 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Because of safety considerations, regulatory agencies (for example, U.S. Department of Transportation) require periodic tests of pressurized vessels used in commercial aviation. (see Section 49, Code of Federal Regulations). AE testing has become accepted as an alternative to the common hydrostatic proof test.
5.2 An AE test should not be conducted for a period of one year after a common hydrostatic test. See Note 1.
Note 1: The Kaiser effect relates to the irreversibility of acoustic emission which results in decreased emission during a second pressurization. Common hydrostatic tests use a relatively high test pressure (200 % of normal service pressure). (See Section 49, Code of Federal Regulations.) If an AE test is performed too soon after such a hydrostatic pressurization, the AE results will be insensitive below the previous maximum test pressure.
5.3 Acoustic Emission is produced when an increasing stress level in a material causes crack growth in the material or stress related effects in a corroded surface (for example, crack growth in or between metal crystallites or spalling and cracking of oxides and other corrosion products).
5.4 While background noise may distort AE data or render it useless, heating the vessels inside an industrial oven is an almost noise free method of pressurization. Further, source location algorithms using over-determined data sets will often allow valid tests in the presence of otherwise interfering noise sources. Background noise should be reduced or controlled but the sudden occurrence of such noise does not necessarily invalidate a test.
SCOPE
1.1 This practice is commonly used for periodic inspection and testing of welded steel gaseous spheres (bottles) is the acoustic emission (AE) method. AE is used in place of hydrostatic volumetric expansion testing. The periodic inspection and testing of bottles by AE testing is achieved without depressurization or contamination as is required for hydrostatic volumetric expansion testing.
1.2 The required test pressurization is achieved by heating the bottle in an industrial oven designed for this purpose. The maximum temperature needed to achieve the AE test pressure is ≤250°F (121°C).
1.3 AE monitoring of the bottle is performed with multiple sensors during the thermal pressurization.
1.4 This practice was developed for periodic inspection and testing of pressure vessels containing Halon (UN 1044), which is commonly used aboard commercial aircraft for fire suppression. In commercial aircraft, these bottles are hermetically sealed by welding in the fill port. Exit ports are opened by explosively activated burst disks. The usage of these pressure vessels in transportation is regulated under US Department of Transportation (DOT), Code of Federal Regulations CFR 49. A DOT special permit authorizes the use of AE testing for periodic inspection and testing in place of volumetric expansion and visual inspection. These bottles are spherical with diameters ranging from 5 to 16 in. (127 to 406 mm).
1.5 The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Section 8.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 General—This procedure is used for evaluation of the structural integrity of atmospheric storage tanks. The AE method can detect flaws which are in locations that are stressed during pressurization. Such locations include the tank wall, welds attaching pads to the tank, nozzle attachments, and welds attaching circumferential stiffeners to the tank. Among the potential sources of acoustic emission are:
5.1.1 In both parent metal and weld associated regions:
5.1.1.1 Cracks,
5.1.1.2 The effect of corrosion, including cracking of corrosion products or local yielding,
5.1.1.3 Stress corrosion cracking,
5.1.1.4 Certain physical changes, including yielding and dislocations,
5.1.1.5 Embrittlement, and
5.1.1.6 Pits and gouges.
5.1.2 In weld associated regions:
5.1.2.1 Incomplete fusion,
5.1.2.2 Lack of penetration,
5.1.2.3 Undercuts, and
5.1.2.4 Voids and porosity.
5.1.2.5 Inclusions:
5.1.2.6 Contamination.
5.1.3 In parent metal:
5.1.3.1 Laminations.
5.1.4 In brittle linings:
5.1.4.1 Cracks,
5.1.4.2 Chips, and
5.1.4.3 Inclusions.
Note 1: Not all of these sources are typically encountered in field examination, some are detected under laboratory conditions.
5.2 Accuracy of the results from this practice can be influenced by factors related to setup and calibration of instrumentation, background noise, material properties and characteristics of an examined structure.
5.3 The outcome of this practice is to determine if the tank is suitable for service or if follow-up NDT is needed before that determination can be made.
5.4 Unstressed Areas—Flaws in unstressed areas and passive flaws (those that are structurally insignificant under the applied load) will not generate AE. Such locations can include the roof and certain welds associated with platforms, ladders, and stairways.
5.5 Passive Flaws (in Stressed Areas)—Some flaws in stressed areas might not generate acoustic emission during stressing. This usually means that t...
SCOPE
1.1 This practice covers guidelines for acoustic emission (AE) examinations of new and in-service aboveground storage tanks of the type used for storage of liquids.
1.2 This practice will detect acoustic emission in areas of sensor coverage that are stressed during the course of the examination. For flat-bottom tanks these areas will generally include the sidewalls (and roof if pressure is applied above the liquid level). The examination may not detect flaws on the bottom of flat-bottom tanks unless sensors are located on the bottom.
1.3 This practice may require that the tank experience a load that is greater than that encountered in normal use. The normal contents of the tank can usually be used for applying this load.
1.4 This practice is not valid for tanks that will be operated at a pressure greater than the examination pressure.
1.5 It is not necessary to drain or clean the tank before performing this examination.
1.6 This practice applies to tanks made of carbon steel, stainless steel, aluminum and other metals.
1.7 This practice may also detect defects in tank linings (for example, high-bulk, phenolics and other brittle materials).
1.8 AE measurements are used to detect and localize emission sources. Other NDT methods may be used to confirm the nature and significance of the AE indications (s). Procedures for other NDT techniques are beyond the scope of this practice.
1.9 Examination liquid must be above its freezing temperature and below its boiling temperature.
1.10 Superimposed internal or external pressures must not exceed design pressure.
1.11 Leaks may be found during the course of this examination but their detection is not the intention of this practice.
1.12 Units—The values stated in either SI units or inch-pound units are to be regarded as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the o...
- Standard12 pagesEnglish language
- Standard12 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Acoustic emission examination of a structure requires application of a mechanical or thermal stimulus. In this case, the system operating conditions provide the stimulation. During operation of the pressurized system, AE from active discontinuities such as cracks or from other acoustic sources such as leakage of high-pressure, high-temperature fluids can be detected by an instrumentation system using sensors mounted on the structure. The sensors are acoustically coupled to the surface of the structure by means of a couplant material or pressure on the interface between the sensing device and the structure. This facilitates the transmission of acoustic energy to the sensor. When the sensors are excited by acoustic emission energy, they transform the mechanical excitations into electrical signals. The signals from a detected AE source are electronically conditioned and processed to produce information relative to source location and other parameters needed for AE source characterization and evaluation.
5.2 AE monitoring on a continuous basis is a currently available method for continuous surveillance of a structure to assess its continued integrity. The use of AE monitoring in this context is to identify the existence and location of AE sources. Also, information is provided to facilitate estimating the significance of the detected AE source relative to continued pressure system operation.
5.3 Source location accuracy is influenced by factors that affect elastic wave propagation, by sensor coupling, and by signal processor settings.
5.4 It is possible to measure AE and identify AE source locations of indications that cannot be detected by other NDT methods, due to factors related to methodological, material, or structural characteristics.
5.5 In addition to immediate evaluation of the AE sources, a permanent record of the total data collected (AE plus pressure system parameters measured) provides an archival record which can be re-evaluated.
SCOPE
1.1 This practice provides guidelines for continuous monitoring of acoustic emission (AE) from metal pressure boundaries in industrial systems during operation. Examples are pressure vessels, piping, and other system components which serve to contain system pressure. Pressure boundaries other than metal, such as composites, are specifically not covered by this document.
1.2 The functions of AE monitoring are to detect, locate, and characterize AE sources to provide data to evaluate their significance relative to pressure boundary integrity. These sources are those activated during system operation, that is, no special stimulus is applied to produce AE. Other methods of nondestructive testing (NDT) may be used, when the pressure boundary is accessible, to further evaluate or substantiate the significance of detected AE sources.
1.3 Units—The values stated in either SI units or inch-pound units are to be regarded as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standards.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. For specific precautionary statements, see Section 6.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Leakage of gas or liquid from a pressurized system, whether through a crack, orifice, seal break, or other opening, may involve turbulent or cavitational flow, which generates acoustic energy in both the external atmosphere and the system pressure boundary. Acoustic energy transmitted through the pressure boundary can be detected at a distance by using a suitable acoustic emission sensor.
4.2 With proper selection of frequency passband, sensitivity to leak signals can be maximized by eliminating background noise. At low frequencies, generally below 100 kHz, it is possible for a leak to excite mechanical resonances within the structure that may enhance the acoustic signals used to detect leakage.
4.3 This practice is not intended to provide a quantitative measure of leak rates.
SCOPE
1.1 This practice describes a passive method for detecting and locating the steady state source of gas and liquid leaking out of a pressurized system. The method employs surface-mounted acoustic emission sensors (for non-contact sensors see Test Method E1002), or sensors attached to the system via acoustic waveguides (for additional information, see Terminology E1316), and may be used for continuous in-service monitoring and hydrotest monitoring of piping and pressure vessel systems. High sensitivities may be achieved, although the values obtainable depend on sensor spacing, background noise level, system pressure, and type of leak.
1.2 Units—The values stated in either SI units or inch-pound units are to be regarded as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standards.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
4.1 The methods and procedures used in mounting AE sensors can have significant effects upon the performance of those sensors. Optimum and reproducible detection of AE requires both appropriate sensor-mounting fixtures and consistent sensor-mounting procedures.
SCOPE
1.1 This document provides guidelines for mounting piezoelectric acoustic emission (AE) sensors.
1.2 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide4 pagesEnglish language
- Guide4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 General—Conventional ultrasonics should be considered first for the detection of overt flaws such as delaminations in composites. Thereafter, AU should be considered for composites that are proved to be free of major flaws or discontinuities. The AU method is intended almost exclusively for assessing the collective effects of dispersed defects and subcritical flaw populations. These are material aberrations that influence AU measurements and also underlie mechanical property variations, dynamic load response, and impact and fracture resistance.
5.2 Specific Advantages—The AU method can be used to evaluate composite laminate and bond quality using access to only one surface as, for example, the exterior surface of pressure vessels. It is unnecessary to utilize angle beam fixtures because the method can always be applied with probes at normal incidence. The method can be applied using dry coupling with elastomer pads attached to the probes, and there is no need to immerse the examination object in water.
5.3 General Applications—The AU method was devised to assess diffuse discontinuity populations and any associated changes of the mechanical properties of composites and composite-like materials. The AU method has been used to evaluate fiber-reinforced composites (6), composite laminates (7), filament-wound pressure vessels (8), adhesive bonds (9), paper and wood products (10), and cable and rope (11). The method has been shown to be particularly practical for assessing the strength of adhesively bonded joints. It has also been shown to be useful for assessing microporosity (12), micro-cracking (13), hydrothermal aging (14), and damage produced by impacts (15) and fatigue (16).
SCOPE
1.1 This guide explains the rationale and basic technology for the acousto-ultrasonic (AU) method. Guidelines are given for nondestructive evaluation (NDE) of flaws and physical characteristics that influence the mechanical properties and relative strength of composite structures (for example, filament-wound pressure vessels), adhesive bonds (for example, joints between metal plates), and interlaminar and fiber/matrix bonds in man-made composites and natural composites (for example, wood products).
1.2 This guide covers technical details and rules that must be observed to ensure reliable and reproducible quantitative AU assessments of laminates, composites, and bonded structures. The underlying principles, prototype apparatus, instrumentation, standardization, examination methods, and data analysis for such assessments are covered. Limitations of the AU method and guidelines for taking advantage of its capabilities are cited.
1.3 The objective of AU is to assess subtle flaws and associated strength variations in composite structures and bonded joints. Discontinuities such as large voids, disbonds, or extended lack of contact at interfaces can be assessed by other NDE methods such as conventional ultrasonics.
1.4 Additional information may be found in the publications cited in the list of references at the end of this guide. The referenced works provide background on research, applications, and various aspects of signal acquisition, processing, and interpretation.
1.5 Units—The values stated in either SI units or inch-pound units are to be regarded as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standards.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in...
- Guide10 pagesEnglish language
- Guide10 pagesEnglish language
SIGNIFICANCE AND USE
4.1 This practice does not rely on absolute quantities of AE parameters. It relies on trends of cumulative AE counts that are measured during a specified sequence of loading cycles. This practice includes an example of examination settings and acceptance criteria as a nonmandatory appendix.
FIG. 1 Recommended Features of the Apparatus
4.2 Acoustic emission (AE) counts were used as a measure of AE activity during development of this practice. Cumulative hit duration may be used instead of cumulative counts if a correlation between the two is determined. Several processes can occur within the structure under examination. Some may indicate unacceptable flaws (for example, growing resin cracks, fiber fracture, delamination). Others may produce AE but have no structural significance (for example, rubbing at interfaces). The methodology described in this practice prevents contamination of structurally significant data with emission from insignificant sources.
4.3 Background Noise—Background noise can distort interpretations of AE data and can preclude completion of an examination. Examination personnel should be aware of sources of background noise at the time examinations are conducted. AE examinations should not be conducted until such noise is substantially eliminated.
4.4 Mechanical Background Noise—Mechanical background noise is generally induced by structural contact with the container under examination. Examples are: personnel contact, wind borne sand or rain. Also, leaks at pipe connections may produce background noise.
4.5 Electronic Noise—Electronic noise such as electromagnetic interference (EMI) and radio frequency interference (RFI) can be caused by electric motors, overhead cranes, electrical storms, welders, etc.
4.6 Airborne Background Noise—Airborne background noise can be produced by gas leaks in nearby equipment.
4.7 Accuracy of the results from this practice can be influenced by factors related to setup and calibration of instrume...
SCOPE
1.1 This practice covers guidelines for acoustic emission (AE) examinations of pressurized containers made of fiberglass reinforced plastic (FRP) with balsa cores. Containers of this type are commonly used on tank trailers for the transport of hazardous chemicals.
1.2 This practice is limited to cylindrical shape containers, 0.5 m [20 in.] to 3 m [120 in.] in diameter, of sandwich construction with balsa wood core and over 30 % glass (by weight) FRP skins. Reinforcing material may be mat, roving, cloth, unidirectional layers, or a combination thereof. There is no restriction with regard to fabrication technique or method of design.
1.3 This practice is limited to containers that are designed for less than 0.520 MPa [75.4 psi] (gage) above static pressure head due to contents.
1.4 This practice does not specify a time interval between examinations for re-qualification of a pressure container.
1.5 This practice is used to determine if a container is suitable for service or if follow-up NDT is needed before that determination can be made.
1.6 Containers that operate with a vacuum are not within the scope of this practice.
1.7 Repair procedures are not within the scope of this practice.
1.8 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.9 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Section 8.
1.10 This international standard was developed in accordance w...
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Due to safety considerations, the Compressed Gas Association (CGA) and others have produced guidelines which address in-service inspection of NGV fuel containers (see 2.2 – 2.4). AE examination is listed as an alternative to the minimum three-year visual examination which generally requires that the container be removed from the vehicle to expose the entire container surface. The AE method allows “in-situ” examination of the container.
5.1.1 Slow-fill pressurization must proceed at flow rates that do not produce background noise from flow of the pressurizing medium. Acoustic emission data are recorded throughout a pressurization range (that is, 50 % to 100 % of AE examination pressure).
5.1.2 Fast-fill pressurization can be used if hold periods are provided. Acoustic emission data are recorded only during the hold periods.
Note 1: Fast-fill pressurization is less appropriate for carbon (or graphite) composites due to the lower sensitivity of carbon fibers to stress rupture compared to other fibers.
5.1.3 Background noise above the threshold will contaminate the AE data and render them useless. Users must be aware of the following common causes of background noise: high fill rate (measurable flow noise); mechanical contact with the vessel by objects; electromagnetic interference (EMI) and radio frequency interference (RFI) from nearby broadcasting facilities and from other sources; leaks at pipe or hose connections and airborne particles, insects, rain and snow. This practice should not be used if background noise cannot be eliminated or controlled.
5.2 Sensitivity is influenced by factors that affect elastic wave propagation, sensor coupling and signal processor settings.
5.3 It is possible to measure AE from AE sources that cannot be verified by other NDE methods.
SCOPE
1.1 This practice provides guidelines for acoustic emission (AE) examination of filament-wound composite pressure vessels, for example, the type used for fuel tanks in vehicles which use natural gas fuel.
1.2 This practice requires pressurization to a level equal to or greater than what is encountered in normal use. The tanks' pressurization history must be known in order to use this practice. Pressurization medium may be gas or liquid.
1.3 This practice is limited to vessels designed for less than 275 bar [4,000 psi] maximum allowable working pressure and water volume less than 1 m3 or 1000 L [35.4 ft3].
1.4 AE measurements are used to detect emission sources. Other nondestructive examination (NDE) methods may be used to gain additional insight into the emission source. Procedures for other NDE methods are beyond the scope of this practice.
1.5 This practice applies to examination of new and in-service, Type II, filament-wound composite pressure vessels.
1.6 This practice applies to examinations conducted at ambient temperatures above 20°C [70°F]. This practice may be used at ambient temperatures below 20°C [70°F] if provision has been made to fill to the tank's rated pressure at 20°C [70°F]. Also that the test temperature must not exceed the glass transition temperature of the matrix material.
1.7 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Section 8.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This AE examination is useful to detect micro-damage generation, accumulation, and growth of new or existing flaws. The examination is also used to detect significant existing damage from friction-based AE generated during loading or unloading of these regions. The damage mechanisms that can be detected include matrix cracking, fiber splitting, fiber breakage, fiber pull-out, debonding, and delamination. During loading, unloading, and load holding, damage that does not emit AE energy will not be detected.
5.2 When the detected signals from AE sources are sufficiently spaced in time so as not to be classified as continuous AE, this practice is useful to locate the region(s) of the 2-D test sample where these sources originated and the accumulation of these sources with changing load or time, or both.
5.3 The probability of detection of the potential AE sources depends on the nature of the damage mechanisms, flaw characteristics, and other aspects. For additional information, see X1.4.
5.4 Concentrated damage in fiber/polymer composites can lead to premature failure of the composite item. Hence, the use of AE to detect and locate such damage is particularly important.
5.5 AE-detected flaws or damage concentrated in a certain region may be further characterized by other NDE techniques (for example, visual, ultrasonic, etc.) and may be repaired as appropriate. Repair procedure recommendations and the subsequent examination of the repair are outside the scope of this practice. For additional information, see X1.5.
5.6 This practice does not address sandwich core, foam core, or honeycomb core plate-like composites due to the fact that currently there is little in the way of published work on the subject resulting in a lack of a sufficient knowledge base.
5.7 Refer to Guide E2533 for additional information about types of defects detected by AE, general overview of AE as applied to polymer matrix composites, discussion of the Felicity ratio (FR) and Ka...
SCOPE
1.1 This practice covers acoustic emission (AE) examination or monitoring of panel and plate-like composite structures made entirely of fiber/polymer composites.
1.2 The AE examination detects emission sources and locates the region(s) within the composite structure where the emission originated. When properly developed AE-based criteria for the composite item are in place, the AE data can be used for nondestructive examination (NDE), characterization of proof testing, documentation of quality control, or for decisions relative to structural-test termination prior to completion of a planned test. Other NDE methods may be used to provide additional information about located damage regions. For additional information, see X1.1 in Appendix X1.
1.3 This practice can be applied to aerospace composite panels and plate-like elements as a part of incoming inspection, during manufacturing, after assembly, continuously (during structural health monitoring), and at periodic intervals during the life of a structure.
1.4 This practice is meant for fiber orientations that include cross-plies, angle-ply laminates, or two-dimensional woven fabrics. This practice also applies to 3-D reinforcement (for example, stitched, z-pinned) when the fiber content in the third direction is less than 5 % (based on the whole composite).
1.5 This practice is directed toward composite materials that typically contain continuous high modulus greater than 20 GPa [3 Msi] fibers.
1.6 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsi...
- Standard19 pagesEnglish language
- Standard19 pagesEnglish language
SIGNIFICANCE AND USE
4.1 The purpose of this practice is to enable the transfer of calibration from sensors that have been calibrated by primary calibration to other sensors.
SCOPE
1.1 This practice covers requirements for the secondary calibration of acoustic emission (AE) sensors. The secondary calibration yields the frequency response of a sensor to waves of the type normally encountered in acoustic emission work. The source producing the signal used for the calibration is mounted on the same surface of the test block as the sensor under testing (SUT). Rayleigh waves are dominant under these conditions; the calibration results represent primarily the sensor's sensitivity to Rayleigh waves. The sensitivity of the sensor is determined for excitation within the range of 100 kHz to 1 MHz. Sensitivity values are usually determined at frequencies approximately 10 kHz apart. The units of the calibration are volts per unit of mechanical input (displacement, velocity, or acceleration).
1.2 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
4.1 The purpose of the AE examination is to analyze how an examination object is withstanding the applied load, or if it is suffering from some latent damage. Consequently the emission activity must be evaluated in relation to the applied load.
4.2 The applied load (on the examination object) may include mechanical forces (tension, compression or torsional), internal pressure and thermal gradients. It may be short to long, random or cyclic. The applied load may be controlled by the examiner or may already exist as part of the process. In either case the applied load is measured along with the AE activity.
4.3 Possible applications include the determination of part integrity, quality control assessment of production processes on a sampled or 100 % inspection basis, in-process examination during a period of applied load of a fabrication process (for example, spot welding, bonding, soldering, pressing, etc.), proof-testing after fabrication, monitoring a “region of interest” (or concern) of a structure (for example, bridge joint or repair, vessel, pipe), and re–examination after intervals of service.
SCOPE
1.1 This guide covers techniques for conducting acoustic emission (AE) examinations of small parts. It is confined to examination objects (or defined regions of larger objects) where there is low AE signal attenuation throughout the examination region. This eliminates the consideration of complex attenuation factor corrections and multiple sensor and array placements based on overcoming signal losses over distances.
1.2 The guide assumes a typical AE examination as one where there is a controlled or measured stress acting upon the part being monitored by AE. Particular emphasis is placed on sensor and system selection, sensor placements, stressing considerations, noise reduction/rejection techniques, spatial filtering, location determination, use of guard sensors, collection of AE data, AE data analysis and report. The purpose of the AE examination is to analyze how an object under evaluation is withstanding the applied load.
1.3 Possible applications of this guide includes materials characterization, quality control of production processes, proof testing after fabrication, evaluating regions of interest of larger structures and retesting after intervals of service. The applied load may include mechanical forces (tension, compression or torsional) internal pressure and thermal gradients.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide5 pagesEnglish language
- Guide5 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Transfer Standards—One purpose of this test method is for the direct calibration of displacement transducers for use as secondary standards for the calibration of AE sensors for use in nondestructive evaluation. For this purpose, the transfer standard should be high fidelity and very well behaved and understood. If this can be established, the stated accuracy should apply over the full frequency range up to 1 MHz.
Note 1: The stated accuracy applies only if the transfer standard returns to quiescence, following the transient input, before any wave reflected from the boundary of the calibration block returns to the transfer standard (∼100 μs). For low frequencies with periods on the order of the time window, this condition is problematical to prove.
4.2 Applications Sensors—This test method may also be used for the calibration of AE sensors for use in nondestructive evaluation. Some of these sensors are less well behaved than devices suitable for a transfer standard. The stated accuracy for such devices applies in the range of 100 kHz to 1 MHz and with less accuracy below 100 kHz.
SCOPE
1.1 This test method covers the requirements for the absolute calibration of acoustic emission (AE) sensors. The calibration yields the frequency response of a transducer to waves, at a surface, of the type normally encountered in acoustic emission work. The transducer voltage response is determined at discrete frequency intervals of approximately 10 kHz up to 1 MHz. The input is a given well-established dynamic displacement normal to the mounting surface. The units of the calibration are output voltage per unit mechanical input (displacement, velocity, or acceleration).
1.2 Units—The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard13 pagesEnglish language
- Standard13 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Real-time detection and assessment of cracks and other flaws in concrete structures is of great importance. A number of methods have been developed and standardized in recent decades for non-destructive evaluation of concrete structures as well as methods for in-place evaluation of concrete properties. Review of some of these methods can be found in ACI 228.2R-13, ACI 228.1R-03, and ACI 437R-03. They include visual inspection, stress-wave methods such as impact echo, pulse velocity, impulse response, nuclear methods, active and passive infrared thermography, ground-penetrating radar and others. These methods in most of the cases are not used for overall inspection of the concrete structure due to limited accessibility, significant thickness of concrete components, or other reasons and are not applied for continuous long-term monitoring. Further, these methods cannot be utilized for estimation of flaw propagation rate or evaluation of flaw sensitivity to operational level loads or environmental changes, or both.
5.2 In addition to the previously mentioned non-destructive tests methods, vibration, displacement, tilt, shock, strain monitoring, and other methods have been applied to monitor, periodically or continuously, various factors that can affect the integrity of concrete structures during operation. However, these methods monitor risk factors that are not necessarily associated with actual damage accumulation in the monitored structures.
5.3 Monitoring the horizontal (opening) or vertical displacement of existing cracks can be performed as well using different technologies. These may include moving scales (Fig. 1), vibrating wire, draw wire, or other crack opening displacement meters, optical and digital microscopes, strain gages, or visual assessment. However, this type of monitoring is only applicable to surface cracks and requires long monitoring periods.
FIG. 1 Moving Scale Crack Opening Monitor
5.4 This guide is meant to be used for developmen...
SCOPE
1.1 This guide describes the application of acoustic emission (AE) technology for examination of concrete and reinforced concrete structures during or after construction, or in service.
1.2 Structures under consideration include but are not limited to buildings, bridges, hydraulic structures, tunnels, decks, pre/post-tensioned (PT) structures, piers, nuclear containment units, storage tanks, and associated structural elements.
1.3 AE examinations may be conducted periodically (short-term) or monitored continuously (long-term), under normal service conditions or under specially designed loading procedures. Examples of typical examinations are the detection of growing cracks in structures or their elements under normal service conditions or during controlled load testing, long term monitoring of pre-stressed cables, and establishing safe operational loads.
1.4 AE examination results are achieved through detection, location, and characterization of active AE sources within concrete and reinforced concrete. Such sources include micro- and macro-crack development in concrete due to loading scenarios such as fatigue, overload, settlement, impact, seismicity, fire and explosion, and also environmental effects such as temperature gradients and internal or external chemical attack (such as sulfate attack and alkali-silica reaction) or radiation. Other AE source mechanisms include corrosion of rebar or other metal parts, corrosion and rupture of cables in pre-stressed concrete, as well as friction due to structural movement or instability, or both.
1.5 This guide discusses selection of the AE apparatus, setup, system performance verification, detection and processing of concrete damage related AE activity. The guide also provides approaches that may be used in analysis and interpretation of acoustic emission data, assessment of examination results and establishing accept/reject criteria.
1.6 The values stated in SI ...
- Guide8 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Detection and location of AE sources in weldments during fabrication may provide information related to the integrity of the weld. Such information may be used to direct repair procedures on the weld or as a guide for application of other nondestructive evaluation (NDE) methods. A major attribute of applying AE for in-process monitoring of welds is the ability of the method to provide immediate real-time information on weld integrity. This feature makes the method useful to lower weld costs by repairing defects at the most convenient point in the production process. The AE activity from discontinuities in the weldment is stimulated by the thermal stresses from the welding process. The AE activity resulting from this stimulation is detected by AE sensors in the vicinity of the weldment, which convert the acoustic waves into electronic signals. The AE instrumentation processes signals and provides means for immediate display or indication of AE activity and for permanent recordings of the data.
4.2 Items to be considered in preparation and planning for monitoring should include but not be limited to the following:
4.2.1 Description of the system or object to be monitored or examined,
4.2.2 Extent of monitoring, that is, entire weld, cover passes only, and so forth,
4.2.3 Limitations or restrictions on the sensor mounting procedures, if applicable,
4.2.4 Performance parameters to be established and maintained during the AE system verification procedure (sensitivity, location accuracy, and so forth),
4.2.5 Maximum time interval between AE system verification checks,
4.2.6 Performance criteria for purchased equipment,
4.2.7 Requirements for permanent records of the AE response, if applicable,
4.2.8 Content and format of test report, if required, and
4.2.9 Operator qualification and certification, if required.
SCOPE
1.1 This practice provides recommendations for acoustic emission (AE) monitoring of weldments during and immediately following their fabrication by continuous welding processes.
1.2 The procedure described in this practice is applicable to the detection and location of AE sources in weldments and in their heat-affected zone during fabrication, particularly in those cases where the time duration of welding is such that fusion and solidification take place while welding is still in progress.
1.3 The effectiveness of acoustic emission to detect discontinuities in the weldment and the heat-affected zone is dependent on the design of the AE system, the AE system verification procedure, the weld process, and the material type. Materials that have been monitored include low-carbon steels, low-alloy steels, stainless steels, and some aluminum alloys. The system performance must be verified for each application by demonstrating that the defects of concern can be detected with the desired reliability.
1.4 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The AE produced during the production of a spot-weld can be related to weld quality parameters such as the strength and size of the nugget, the amount of expulsion, and the amount of cracking. Therefore, in-process AE monitoring can be used both as an examination method, and as a means for providing feedback control.
SCOPE
1.1 This practice describes procedures for the measurement, processing, and interpretation of the acoustic emission (AE) response associated with selected stages of the resistance spot-welding process.
1.2 This practice also provides recommendations for feedback control by utilizing the measured AE response signals during the spot-welding process.
1.3 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The AE examination method detects damage in RTRP. The damage mechanisms detected in RTRP are as follows: resin cracking, fiber debonding, fiber pullout, fiber breakage, delamination, and bond or thread failure in assembled joints. Flaws in unstressed areas and flaws which are structurally insignificant will not generate AE.
5.2 This practice is convenient for on-line use under operating conditions to determine structural integrity of in-service RTRP usually with minimal process disruption.
5.3 Flaws located with AE should be examined by other techniques; for example, visual, ultrasound, and dye penetrant, and may be repaired and retested as appropriate. Repair procedure recommendations are outside the scope of this practice.
SCOPE
1.1 This practice covers acoustic emission (AE) examination or monitoring of reinforced thermosetting resin pipe (RTRP) to determine structural integrity. It is applicable to lined or unlined pipe, fittings, joints, and piping systems.
1.2 This practice is applicable to pipe that is fabricated with fiberglass and carbon fiber reinforcements with reinforcing contents greater than 15 % by weight. The suitability of these procedures must be demonstrated before they are used for piping that is constructed with other reinforcing materials.
1.3 This practice is applicable to tests below pressures of 35 MPa absolute [5000 psia].
1.4 This practice is limited to pipe up to and including 0.6 m [24 in.] in diameter. Larger diameter pipe can be examined with AE, however, the procedure is outside the scope of this practice.
1.5 This practice applies to examinations of new or in-service RTRP.
1.6 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and to determine the applicability of regulatory limitations prior to use. For more specific safety precautionary information see 8.1.
- Standard13 pagesEnglish language
- Standard13 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Acoustic Emission data acquisition can be affected by numerous factors associated with the electronic instrumentation, cables, sensors, sensor holders, couplant, the examination article on which the sensor is mounted, background noise, and the user's settings of the acquisition parameters (for example, threshold).
4.2 This guide is not intended to replace annual (or semi-annual) instrumentation calibration (see Practice E750) or sensor recertification (see Practice E1781).
4.3 This guide is not intended to replace routine electronic evaluation of AE instrumentation or routine reproducibility verification of AE sensors (see Guide E976).
4.4 This guide is not intended to verify the maximum processing capacity or speed of an AE system.
4.5 This guide does not purport to address all of the safety concerns, if any associated with its use. It is the responsibility of the user of this guide to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
SCOPE
1.1 System performance verification methods launch stress waves into the examination article on which the sensor is mounted. The resulting stress wave travels in the examination article and is detected by the sensor(s) in a manner similar to acoustic emission.
1.2 This guide describes methods which can be used to verify the response of an Acoustic Emission system including sensors, couplant, sensor mounting devices, cables and system electronic components.
1.3 Acoustic emission system performance characteristics, which may be evaluated using this document, include some waveform parameters, and source location accuracy.
1.4 Performance verification is usually conducted prior to beginning the examination.
1.5 Performance verification can be conducted during the examination if there is any suspicion that the system performance may have changed.
1.6 Performance verification may be conducted after the examination has been completed.
1.7 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Guide5 pagesEnglish language
- Guide5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The damage-based design approach will permit an additional method of design for GFRP materials. This is a very useful technique to determine the performance of different types of resins and composition of GFRP materials in order to develop a damage tolerant and reliable design. This AE-based method is not unique, other damage-sensitive evaluation methods can also be used.
5.2 This practice involves the use of acoustic emission instrumentation and examination techniques as a means of damage detection to support a destructive test, in order to derive the damage-based design stress.
5.3 This practice is not intended as a definitive predictor of long-term performance of GFRP materials (such as those used in vessels). For this reason, codes and standards require cyclic proof testing of prototypes (for example, vessels) which are not a part of this practice.
5.4 Other design methods exist and are permitted.
SCOPE
1.1 This practice details procedures for establishing the direct stress and shear stress damage-based design values for use in the damage-based design criterion for materials to be used in GFRP vessels and other GFRP structures. The practice uses data derived from acoustic emission examination of four-point beam bending tests and in-plane shear tests (see ASME Section X, Article RT-8).
1.2 The onset of lamina damage is indicated by the presence of significant acoustic emission during the reload portion of load/reload cycles. “Significant emission” is defined with historic index.
1.3 Units—The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units which are provided for information only and are not considered standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard6 pagesEnglish language
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
3.1 Acoustic emission data is affected by several characteristics of the instrumentation. The most obvious of these is the system sensitivity. Of all the parameters and components contributing to the sensitivity, the acoustic emission sensor is the one most subject to variation. This variation can be a result of damage or aging, or there can be variations between nominally identical sensors. To detect such variations, it is desirable to have a method for measuring the response of a sensor to an acoustic wave. Specific purposes for checking sensors include: (1) checking the stability of its response with time; (2) checking the sensor for possible damage after accident or abuse; (3) comparing a number of sensors for use in a multichannel system to ensure that their responses are adequately matched; and (4) checking the response after thermal cycling or exposure to a hostile environment. It is very important that the sensor characteristics be always measured with the same sensor cable length and impedance as well as the same preamplifier or equivalent. This guide presents several procedures for measuring sensor response. Some of these procedures require a minimum of special equipment.
3.2 It is not the intent of this guide to evaluate AE system performance. Refer to Practice E750 for characterizing acoustic instrumentation and refer to Guide E2374 for AE system performance verification.
3.3 The procedures given in this guide are designed to measure the response of an acoustic emission sensor to an arbitrary but repeatable acoustic wave. These procedures in no way constitute a calibration of the sensor. The absolute calibration of a sensor requires a complete knowledge of the characteristics of the acoustic wave exciting the sensor or a previously calibrated reference sensor. In either case, such a calibration is beyond the scope of this guide.
3.4 The fundamental requirement for comparing sensor responses is a source of repeatable acoustic waves. The character...
SCOPE
1.1 This guide defines simple economical procedures for testing or comparing the performance of acoustic emission sensors. These procedures allow the user to check for degradation of a sensor or to select sets of sensors with nearly identical performances. The procedures are not capable of providing an absolute calibration of the sensor nor do they assure transferability of data sets between organizations.
1.2 Units—The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Guide7 pagesEnglish language
- Guide7 pagesEnglish language
ABSTRACT
This practice deals with the testing and measurement of operating characteristics of acoustic emission (AE) electronic components or units. This practice is not intended for routine checks of acoustic emission instrumentation, but rather for periodic evaluation or in the event of a malfunction. The sensor is not addressed in this document other than suggesting methods for standardizing system gains (equalizing them channel to channel) when sensors are present. The test methods and measurement techniques used and their corresponding results should be recorded in documentation, which consists of photographs, charts or graphs, calculations, and tabulations where applicable. This practice does not cover the testing of the computer or computer peripherals used in conjunction with AE systems that use them to control the collection, storage, display, and analysis of data. Instead a manufacturer's specification should be provided for such purpose.
SIGNIFICANCE AND USE
5.1 This practice provides information necessary to document the accuracy and performance of an Acoustic Emission system. This information is useful for reference purposes to assure that the instrumentation performance remains consistent with time and use, and provides the information needed to adjust the system to maintain its consistency.
5.2 The methods set forth in this practice are not intended to be either exclusive or exhaustive.
5.3 Difficult or questionable instrumentation measurements should be referred to electronics engineering personnel.
5.4 It is recommended that personnel responsible for carrying out instrument measurements using this practice should be experienced in instrumentation measurements, as well as all the required test equipment being used to make the measurements.
SCOPE
1.1 This practice is recommended for use in testing and measuring operating characteristics of acoustic emission electronic components or units. (See Appendix X1 for a description of components and units.) It is not intended that this practice be used for routine checks of acoustic emission instrumentation, but rather for periodic evaluation or in the event of a malfunction. The sensor is not addressed in this document other than suggesting methods for standardizing system gains (equalizing them channel to channel) when sensors are present.
1.2 Where the manufacturer provides testing and measuring details in an operating and maintenance manual, the manufacturer's methods should be used in conjunction with the methods described in this practice.
1.3 The methods (techniques) used for testing and measuring the components or units of acoustic emission instrumentation, and the results of such testing and measuring should be documented. Documentation should consist of photographs, screenshots, charts or graphs, calculations, and tabulations where applicable.
1.4 AE systems that use computers to control the collection, storage, display, and data analysis, might include waveform collection as well as a wide selection of measurement parameters (features) relating to the AE signal. The manufacturer provides a specification for each system that specifies the operating range and conditions for the system. All calibration and acceptance testing of computer-based AE systems must use the manufacturer's specification as a guide. This practice does not cover testing of the computer or computer peripherals.
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard10 pagesEnglish language
- Standard10 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The AE examination method detects structurally significant flaws in FRP structures via test loading. The damage mechanisms that are detected in FRP include resin cracking, fiber debonding, fiber pullout, fiber breakage, delamination, and secondary bond failure.
5.2 Flaws in unstressed areas will not generate detectable AE.
5.3 Flaws located with AE may be examined by other methods.
SCOPE
1.1 This practice provides guidelines for acoustic emission (AE) examinations of fiberglass reinforced plastic (FRP) fan blades of the type used in industrial cooling towers and heat exchangers.
1.2 This practice uses simulated service loading to determine structural integrity.
1.3 This practice will detect sources of acoustic emission in areas of sensor coverage that are stressed during the course of the examination.
1.4 This practice applies to examinations of new and in-service fan blades.
1.5 This practice is limited to fan blades of FRP construction, with length (hub centerline to tip) of less than 3 m [10 ft], and with fiberglass content greater than 15 % by weight.
1.6 AE measurements are used to detect emission sources. Other nondestructive examination (NDE) methods may be used to evaluate the significance of AE sources. Procedures for other NDE methods are beyond the scope of this practice.
1.7 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard6 pagesEnglish language
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Because of safety considerations, regulatory agencies (for example, U.S. Department of Transportation) require periodic examinations of vessels used in transportation of industrial gases (see Section 49, Code of Federal Regulations). The AE examination has become accepted as an alternative to the common hydrostatic proof test. In the common hydrostatic test, volumetric expansion of vessels is measured.
5.2 An AE examination should not be performed for a period of one year after a common hydrostatic test. See Note 2.
Note 2: The Kaiser effect relates to decreased emission that is expected during a second pressurization. Common hydrostatic tests use a relatively high pressure (167 % of normal service pressure). (See Section 49, Code of Federal Regulations.) If an AE examination is performed too soon after such a pressurization, the AE results will be insensitive to a lower examination pressure (that is, the lower pressure that is associated with an AE examination).
5.3 Pressurization:
5.3.1 General practice in the gas industry is to use low pressurization rates. This practice promotes safety and reduces equipment investment. The AE examinations should be performed with pressurization rates that allow vessel deformation to be in equilibrium with the applied load. Typical current practice is to use rates that approximate 3.45 MPa/h [500 psi/h].
5.3.2 Gas compressors heat the pressurizing medium. After pressurization, vessel pressure may decay as gas temperature equilibrates with ambient conditions.
5.3.3 Emission from flaws is caused by flaw growth and secondary sources (for example, crack surface contact and contained mill scale). Secondary sources can produce emission throughout vessel pressurization.
5.3.4 When pressure within a vessel is low, and gas is the pressurizing medium, flow velocities are relatively high. Flowing gas (turbulence) and impact by entrained particles can produce measurable emission. Considering this, acquisition of AE d...
SCOPE
1.1 This practice provides guidelines for acoustic emission (AE) examinations of seamless pressure vessels (tubes) of the type used for distribution or storage of industrial gases.
1.2 This practice requires pressurization to a level greater than normal use. Pressurization medium may be gas or liquid.
1.3 This practice does not apply to vessels in cryogenic service.
1.4 The AE measurements are used to detect and locate emission sources. Other nondestructive test (NDT) methods must be used to evaluate the significance of AE sources. Procedures for other NDT techniques are beyond the scope of this practice. See Note 1.
Note 1: Shear wave, angle beam ultrasonic examination is commonly used to establish circumferential position and dimensions of flaws that produce AE. Time of Flight Diffraction (TOFD), ultrasonic examination is also commonly used for flaw sizing.
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Section 7.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Acoustic Emission data acquisition can be affected by numerous factors associated with the electronic instrumentation, cables, sensors, sensor holders, couplant, the examination article on which the sensor is mounted, background noise, and the user's settings of the acquisition parameters (for example, threshold).
4.2 This guide is not intended to replace annual (or semi-annual) instrumentation calibration (see Practice E750) or sensor recertification (see Practice E1781).
4.3 This guide is not intended to replace routine electronic evaluation of AE instrumentation or routine reproducibility verification of AE sensors (see Guide E976).
4.4 This guide is not intended to verify the maximum processing capacity or speed of an AE system.
4.5 This guide does not purport to address all of the safety concerns, if any associated with its use. It is the responsibility of the user of this guide to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
SCOPE
1.1 System performance verification methods launch stress waves into the examination article on which the sensor is mounted. The resulting stress wave travels in the examination article and is detected by the sensor(s) in a manner similar to acoustic emission.
1.2 This guide describes methods which can be used to verify the response of an Acoustic Emission system including sensors, couplant, sensor mounting devices, cables and system electronic components.
1.3 Acoustic emission system performance characteristics, which may be evaluated using this document, include some waveform parameters, and source location accuracy.
1.4 Performance verification is usually conducted prior to beginning the examination.
1.5 Performance verification can be conducted during the examination if there is any suspicion that the system performance may have changed.
1.6 Performance verification may be conducted after the examination has been completed.
1.7 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Guide6 pagesEnglish language
- Guide6 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This AE examination is useful to detect micro-damage generation, accumulation and growth of new or existing flaws. The examination is also used to detect significant existing damage from friction-based AE generated during loading or unloading of these regions. The damage mechanisms that can be detected include matrix cracking, fiber splitting, fiber breakage, fiber pull-out, debonding and delamination. During loading, unloading and load holding, damage that does not emit AE energy will not be detected.
5.2 When the detected signals from AE sources are sufficiently spaced in time so as not to be classified as continuous AE, this practice is useful to locate the region(s) of the 2-D test sample where these sources originated and the accumulation of these sources with changing load and/or time.
5.3 The probability of detection of the potential AE sources depends on the nature of the damage mechanisms, flaw characteristics and other aspects. For additional information see X1.4.
5.4 Concentrated damage in fiber/polymer composites can lead to premature failure of the composite item. Hence, the use of AE to detect and locate such damage is particularly important.
5.5 AE-detected flaws or damage concentrated in a certain region may be further characterized by other NDE techniques (for example, visual, ultrasonic, etc.) and may be repaired as appropriate. Repair procedure recommendations and the subsequent examination of the repair are outside the scope of this practice. For additional information see X1.5.
5.6 This practice does not address sandwich core, foam core or honeycomb core plate-like composites due to the fact that currently there is little in the way of published work on the subject resulting in a lack of a sufficient knowledge base.
5.7 Refer to Guide E2533 for additional information about types of defects detected by AE, general overview of AE as applied to polymer matrix composites, discussion of the Felicity ratio (FR) and Kaiser effect,...
SCOPE
1.1 This practice covers acoustic emission (AE) examination or monitoring of panel and plate-like composite structures made entirely of fiber/polymer composites.
1.2 The AE examination detects emission sources and locates the region(s) within the composite structure where the emission originated. When properly developed AE-based criteria for the composite item are in place, the AE data can be used for nondestructive examination (NDE), characterization of proof testing, documentation of quality control or for decisions relative to structural-test termination prior to completion of a planned test. Other NDE methods may be used to provide additional information about located damage regions. For additional information see X1.1 in Appendix X1.
1.3 This practice can be applied to aerospace composite panels and plate-like elements as a part of incoming inspection, during manufacturing, after assembly, continuously (during structural health monitoring) and at periodic intervals during the life of a structure.
1.4 This practice is meant for fiber orientations that include cross-plies, angle-ply laminates or two-dimensional woven fabrics. This practice also applies to 3-D reinforcement (for example, stitched, z-pinned) when the fiber content in the third direction is less than 5 % (based on the whole composite).
1.5 This practice is directed toward composite materials that typically contain continuous high modulus greater than 20 GPa [3 Msi] fibers.
1.6 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this s...
- Standard19 pagesEnglish language
- Standard19 pagesEnglish language
SIGNIFICANCE AND USE
3.1 Degradation in sensor performance can occur due to dropping, mechanical shock while mounted on the test structure, temperature cycles, and so forth. It is necessary and desirable to have a simple measurement procedure that will check the consistency of sensor response, while holding all other variables constant.
3.2 While test blocks of many different kinds have been used for this purpose for many years, an acrylic polymer rod offers the best all-around combination of suitable acoustic properties, practical convenience, ease of procurement and low cost.
3.3 Because the acoustic properties of the acrylic rod are known to depend on temperature, this practice requires that the rod, sensors, and couplant be stabilized at the same working temperature, prior to verifying the sensors.
3.4 Attention should be paid to storage conditions for the acrylic polymer rod. For example, it should not be left in a freezing or hot environment overnight, unless it is given time for temperature stabilization before use.
3.5 Properly applied and with proper record keeping, this practice can be used in many ways. The user organization must determine the context for its use, the acceptance standards and the actions to be taken based on the lead break results. The following uses are suggested:
3.5.1 To determine when a sensor is no longer suitable for use.
3.5.2 To check sensors that have been exposed to high-risk conditions, such as dropping, overheating, and so forth.
3.5.3 To get an early warning of sensor degradation over time. This can lead to identifying conditions of use, which are damaging sensors, and thus, to better equipment care and lower replacement costs.
3.5.4 To obtain matched sets of sensors, preamplifiers, instrumentation channels, or a combination thereof, for more uniform performance of the total system.
3.5.5 To save time and money, by eliminating the installation of bad sensors.
3.5.6 To verify sensors quickly but consistently in the fi...
SCOPE
1.1 This practice is used for routinely checking the sensitivity of acoustic emission (AE) sensors. It is intended to provide a reliable, precisely specified way of comparing a set of sensors, or telling whether an individual sensor's sensitivity has degraded during its service life, or both.
1.2 This practice is not a “calibration” nor does it give frequency response information.
1.3 Units—The values stated in SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
4.1 The AU method should be considered for vessels that are proven to be free of major flaws or discontinuities as determined by conventional techniques. The AU method may be used for detecting major flaws if other methods are deemed impractical. It is important to use methods such as immersion pulse-echo ultrasonics (Practice E1001) and acoustic emission (Practice E1067) to ascertain the presence of major flaws before proceeding with AU.
4.2 The AU method is intended almost exclusively for materials characterization by assessing the collective effects of dispersed defects and subcritical flaw populations. These are material aberrations that influence AU measurements and also underlie mechanical property variations, dynamic load response, and impact and fracture resistance.7
4.3 The AU method can be used to evaluate laminate quality using access to only one surface, the usual constraint imposed by closed pressure vessels. For best results, the AU probes must be fixtured to maintain the probe orientation at normal incidence to the curved surface of the vessel. Given these constraints, this practice describes a procedure for automated AU scanning using water squirters to assess the serviceability and reliability of filament-wound pressure vessels.8
SCOPE
1.1 This practice covers a procedure for acousto-ultrasonic (AU) assessment of filament-wound pressure vessels. Guidelines are given for the detection of defect states and flaw populations that arise during materials processing or manufacturing or upon exposure to aggressive service environments. Although this practice describes an automated scanning mode, similar results can be obtained with a manual scanning mode.
1.2 This procedure recommends technical details and rules for the reliable and reproducible AU detection of defect states and flaw populations. The AU procedure described herein can be a basis for assessing the serviceability of filament-wound pressure vessels.
1.3 The objective of the AU method is primarily the assessment of defect states and diffuse flaw populations that influence the mechanical strength and ultimate reliability of filament-wound pressure vessels. The AU approach and probe configuration are designed specifically to determine composite properties in lateral rather than through-the-thickness directions.2
1.4 The AU method is not for flaw detection in the conventional sense. The AU method is most useful for materials characterization, as explained in Guide E1495, which gives the rationale and basic technology for the AU method. Flaws and discontinuities such as large voids, disbonds, or extended lack of contact of interfaces can be found by other nondestructive examination (NDE) methods such as immersion pulse-echo ultrasonics.
1.5 Units—The values stated in SI units are to be regarded as standard. No other units of measurement are included in this practice.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard6 pagesEnglish language
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Because of safety considerations, regulatory agencies (for example, U.S. Department of Transportation) require periodic examinations of vessels used in transportation of industrial gases (see Section 49, Code of Federal Regulations). The AE examination has become accepted as an alternative to the common hydrostatic proof test. In the common hydrostatic test, volumetric expansion of vessels is measured.
5.2 An AE examination should not be performed for a period of one year after a common hydrostatic test. See Note 2.
Note 2: The Kaiser effect relates to decreased emission that is expected during a second pressurization. Common hydrostatic tests use a relatively high pressure (167 % of normal service pressure). (See Section 49, Code of Federal Regulations.) If an AE examination is performed too soon after such a pressurization, the AE results will be insensitive to a lower examination pressure (that is, the lower pressure that is associated with an AE examination).
5.3 Pressurization:
5.3.1 General practice in the gas industry is to use low pressurization rates. This practice promotes safety and reduces equipment investment. The AE examinations should be performed with pressurization rates that allow vessel deformation to be in equilibrium with the applied load. Typical current practice is to use rates that approximate 3.45 MPa/h [500 psi/h].
5.3.2 Gas compressors heat the pressurizing medium. After pressurization, vessel pressure may decay as gas temperature equilibrates with ambient conditions.
5.3.3 Emission from flaws is caused by flaw growth and secondary sources (for example, crack surface contact and contained mill scale). Secondary sources can produce emission throughout vessel pressurization.
5.3.4 When pressure within a vessel is low, and gas is the pressurizing medium, flow velocities are relatively high. Flowing gas (turbulence) and impact by entrained particles can produce measurable emission. Considering this, acquisition of AE d...
SCOPE
1.1 This practice provides guidelines for acoustic emission (AE) examinations of seamless pressure vessels (tubes) of the type used for distribution or storage of industrial gases.
1.2 This practice requires pressurization to a level greater than normal use. Pressurization medium may be gas or liquid.
1.3 This practice does not apply to vessels in cryogenic service.
1.4 The AE measurements are used to detect and locate emission sources. Other nondestructive test (NDT) methods must be used to evaluate the significance of AE sources. Procedures for other NDT techniques are beyond the scope of this practice. See Note 1.
Note 1: Shear wave, angle beam ultrasonic examination is commonly used to establish circumferential position and dimensions of flaws that produce AE. Time of Flight Diffraction (TOFD), ultrasonic examination is also commonly used for flaw sizing.
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Section 7.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This guide can be used in the development of acoustic emission applications for structural health monitoring.
5.2 Accuracy, robustness, and efficiency of AE-SHM can be enhanced by following the steps and fundamental principles described in the guide.
SCOPE
1.1 Structural Health Monitoring (SHM) is a field of engineering that deals with diagnosis and monitoring of structures during their operation. The primary goal of SHM is detection, identification, assessment, and monitoring of flaws or fault conditions that affect or may affect the future safety or performance of structures. SHM combines elements of nondestructive testing and evaluation, condition/process monitoring, statistical pattern recognition, and physical modeling.
1.2 The acoustic emission (AE) method uniquely fits the concept of SHM due to its capabilities to periodically or continuously examine structures and assess structural integrity during their normal operation.
1.3 In this guide, the definitions and fundamental principles for applying the AE method for SHM tasks are elaborated. This includes:
1.3.1 Terminology and definitions of SHM by the AE method,
1.3.2 Outline the recommended process of AE-SHM, and
1.3.3 Fundamental requirements regarding development of the SHM procedures, including selection of appropriate AE apparatus, data acquisition and analysis methods, diagnosis, monitoring and prediction.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Guide4 pagesEnglish language
Frequently Asked Questions
E07.04 is a Technical Committee within ASTM International. It is named "Acoustic Emission Method". This committee has published 142 standards.
E07.04 develops ASTM standards in the area of Information technology. Currently, there are 142 published standards from this technical committee.
ASTM is a standardization organization that develops and publishes standards to support industry, commerce, and regulatory requirements.
A Technical Committee (TC) in ASTM is a group of experts responsible for developing international standards in a specific technical area. TCs are composed of national member body delegates and work through consensus to create standards that meet global industry needs. Each TC may have subcommittees (SCs) and working groups (WGs) for specialized topics.