Standard Specification for Copper-Clad Aluminum Wire

SCOPE
1.1 This specification covers bare round copper-clad aluminum wire for electrical applications.
1.2 Four classes of copper-clad aluminum wire are covered as follows:
Class 10A—Nominal 10 volume % copper, annealed.
Class 15A—Nominal 15 volume % copper, annealed.
Class 10H—Nominal 10 volume % copper, hard-drawn.
Class 15H—Nominal 15 volume % copper, hard-drawn.
1.3 The values stated in inch-pound units are to be regarded as the standard, except for resistivity and density, where the SI units are the standard. The values given in parentheses are for information only.

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Publication Date
14-Jul-1993
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ASTM B566-93(2002) - Standard Specification for Copper-Clad Aluminum Wire
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: B 566 – 93 (Reapproved 2002)
Standard Specification for
1
Copper-Clad Aluminum Wire
This standard is issued under the fixed designation B 566; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
1. Scope 3.1.2 sample—a quantity of production units (coils, reels,
etc.) selected at random from the lot for the purpose of
1.1 This specification covers bare round copper-clad alumi-
determining conformance of the lot to the requirements of this
num wire for electrical applications.
specification.
1.2 Four classes of copper-clad aluminum wire are covered
3.1.3 specimen—a length of wire removed for test purposes
as follows:
from any individual production unit of the sample.
Class 10A—Nominal 10 volume % copper, annealed.
Class 15A—Nominal 15 volume % copper, annealed.
4. Ordering Information
Class 10H—Nominal 10 volume % copper, hard-drawn.
4.1 Orders for material under this specification shall include
Class 15H—Nominal 15 volume % copper, hard-drawn.
the following information:
1.3 The values stated in inch-pound units are to be regarded
4.1.1 Quantity of each size and class.
as the standard, except for resistivity and density, where the SI
4.1.2 Wire size, diameter in inches (see Section 7 and Table
units are the standard. The values given in parentheses are for
1).
information only.
4.1.3 Class of wire (see 1.2 and Table 1).
2. Referenced Documents 4.1.4 Packaging and shipping (Section 14 and packaging
inspection if required, 13.1).
2.1 The following documents of the issue in effect on date
4.1.5 Place of inspection (see 13.1).
of material purchase form a part of this specification to the
extent referenced herein:
5. Materials and Manufacture
2.2 ASTM Standards:
5.1 The wire shall consist of a core of aluminum with a
B 193 Test Method for Resistivity of Electrical Conductor
2 continuous outer cladding of copper thoroughly bonded to the
Materials
core throughout and shall be of such quality as to meet the
B 258 Specification for Standard Nominal Diameters and
requirements of this specification.
Cross-Sectional Areas of AWG Sizes of Solid Round Wires
2
Used as Electrical Conductors
6. General Requirements
2.3 National Institute of Standards and Technology:
6.1 Tensile Strength and Elongation—The copper-clad alu-
3
NBS Handbook 100—Copper Wire Tables
minum wire shall conform to the tensile strength and elonga-
tion requirements of Table 1. For intermediate diameters not
3. Terminology
listed in Table 1, the elongation requirements of the next
3.1 Definitions of Terms Specific to This Standard:
smaller size shall apply; in the case of tensile strength the
3.1.1 lot—a lot is any amount of wire of one class and size
requirements of the next larger size shall apply.
presented for acceptance at one time; such amount, however,
6.2 Resistivity— The electrical resistivity at a temperature
not to exceed 100 production units.
of 20°C shall not exceed the values prescribed in Table 2. See
Note 1 for calculating electrical resistance.
NOTE 1—Relationships which may be useful in connection with the
1
This specification is under the jurisdiction of ASTM Committee B01 on
values of electrical resistivity prescribed in this specification are shown in
Electrical Conductors and is the direct responsibility of Subcommittee B01.06 on
Table 3. Resistivity units are based on the International Annealed Copper
Composite Conductors.
2
1
Standard (IACS) adopted by IEC in 1913, which is ⁄58 V·mm /m and the
Current edition approved July 15, 1993. Published September 1993. Originally
2
e1 value of 0.15328 V·g/m at 20°C are respectively the international
published as B 566 – 72. Last previous edition B 566 – 88 (1993) .
2
equivalent of volume and weight resistivity of annealed copper equal to
Annual Book of ASTM Standards, Vol 02.03.
3
100 % conductivity. The later term means that a copper wire1min length
Available from the National Institute of Standards and Technology (NIST),
Gaithersburg, MD 20899. and weighing 1 g would have a resistance of 0.15328 V. This is equivalent
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
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B 566 – 93 (2002)
TABLE 1 Tensile and Elongation Requirements for Copper-Clad
6.3 Cohesion—The copper-clad aluminum wire, when
Aluminum Wire
tested in accordance with 10.4, shall be free from seams or
Elongation, min,
splits. Examination of the wire shall be made at a magnification
Nominal
Tensile Strength %in10in.
D
...

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