Standard Specification for High-Strength Zinc-Coated (Galvanized) Steel Core Wire for Use in Overhead Electrical Conductors

ABSTRACT
This specification covers the standard requirements for round, high-strength, zinc-coated (galvanized), steel core wire with Class A zinc coating used for mechanical reinforcement in the manufacture of special steel reinforced aluminum and aluminum-alloy conductors. The base metal shall be steel produced by the open-hearth, electric-furnace, or basic-oxygen process and the wire shall be cold drawn and coated with zinc. Joints may be made at any stage of processing prior to final cold drawing by the electric butt-weld or flash-welding process. Chemical analysis shall be conducted; wherein, the steel shall conform to the chemical composition requirements for carbon, manganese, phosphorus, sulfur, and silicon. The zinc-coated steel core wire shall conform to the tensile strength and elongation requirements which shall be obtained using a tensile test method. The material shall also undergo wrap and adherence tests; wherein, the wire shall be capable of being wrapped in a close helix without cracking or flaking.
SCOPE
1.1 This specification covers round, high-strength, zinc-coated (galvanized), steel core wire with Class A zinc coating (GA3) for use in overhead electrical conductors.  
1.2 This specification covers wire of diameter from 0.0500 in. to 0.1900 in. inclusive or 1.27 mm to 4.82 mm inclusive.  
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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30-Sep-2023
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ASTM B606/B606M-23 - Standard Specification for High-Strength Zinc-Coated (Galvanized) Steel Core Wire for Use in Overhead Electrical Conductors
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REDLINE ASTM B606/B606M-23 - Standard Specification for High-Strength Zinc-Coated (Galvanized) Steel Core Wire for Use in Overhead Electrical Conductors
English language
4 pages
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This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: B606/B606M − 23
Standard Specification for
High-Strength Zinc-Coated (Galvanized) Steel Core Wire for
1
Use in Overhead Electrical Conductors
This standard is issued under the fixed designation B606/B606M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope B6 Specification for Zinc
B193 Test Method for Resistivity of Electrical Conductor
1.1 This specification covers round, high-strength, zinc-
Materials
coated (galvanized), steel core wire with Class A zinc coating
E29 Practice for Using Significant Digits in Test Data to
(GA3) for use in overhead electrical conductors.
Determine Conformance with Specifications
1.2 This specification covers wire of diameter from
0.0500 in. to 0.1900 in. inclusive or 1.27 mm to 4.82 mm
3. Terminology
inclusive.
3.1 Definitions:
1.3 The values stated in either SI units or inch-pound units
3.1.1 lot, n—unless otherwise specified in the contract or
are to be regarded separately as standard. The values stated in
order, a lot shall consist of all coils of wire of the same
each system are not necessarily exact equivalents; therefore, to
diameter and unit lengths submitted for inspection at the same
ensure conformance with the standard, each system shall be
time.
used independently of the other, and values from the two
3.1.2 product code, n—defines product coating type, coating
systems shall not be combined.
class and strength grade; this specification covers only High
1.4 This international standard was developed in accor-
Strength Class A Zinc Coated products and identified as
dance with internationally recognized principles on standard-
product code GA3.
ization established in the Decision on Principles for the
Development of International Standards, Guides and Recom-
4. Ordering Information
mendations issued by the World Trade Organization Technical
4.1 Orders for material under this specification shall include
Barriers to Trade (TBT) Committee.
the following information:
4.1.1 Quantity of each size,
2. Referenced Documents
4.1.2 Wire diameter in inches or millimeters (Section 13),
2.1 The following documents of the issue in effect on date
4.1.3 Certification, if required (Section 18),
of material purchase form a part of this specification to the
4.1.4 Test report, if required (Section 18), and
extent referenced herein.
4.1.5 Package size (Section 19).
2
4.1.6 Order Example—Five multiple lengths of 12 000 ft
2.2 ASTM Standards:
each, 0.1327 in. GA3 wire, packaged onto wooden non-
A90/A90M Test Method for Weight [Mass] of Coating on
returnable reels, with certified test report.
Iron and Steel Articles with Zinc or Zinc-Alloy Coatings
4.1.7 Product code (see paragraph 3.1.2).
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
5. Materials and Manufacture
A751 Test Methods and Practices for Chemical Analysis of
Steel Products
5.1 The base metal shall be steel produced by the open-
hearth, electric-furnace, or basic-oxygen process.
5.2 The wire shall be cold drawn and coated with zinc to
1
This specification is under the jurisdiction of ASTM Committee B01 on
produce the desired properties.
Electrical Conductors and is the direct responsibility of Subcommittee B01.05 on
Conductors of Ferrous Metals.
5.3 The slab zinc used for coating shall be high grade or
Current edition approved Oct. 1, 2023. Published October 2023. Originally
better, conforming to Specification B6.
approved in 1975. Last previous edition approved in 2022 as B606/B606M – 22.
DOI: 10.1520/B0606_B0606M-23.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or 6. Chemical Composition
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
6.1 The steel shall conform to the requirements prescribed
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. in Table 1.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
B606/B606M − 23
TABLE 1 Chemical Requirements
10. Adherence of Coating Test
Element Composition, %
10.1 The zinc-coated wire shall be capable of being
Carbon 0.50 to 0.88
wrapped in a close helix at a rate not exceeding 15 turns/min
Manganese 0.50 to 1.30
around a cylindrical mandrel having a diameter as prescribed in
Phosphorus, max 0.035
Sulfur, max 0.045
Table 8 or Table 9, without cracking or flaking the zinc coatin
...

This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: B606/B606M − 22 B606/B606M − 23
Standard Specification for
High-Strength Zinc-Coated (Galvanized) Steel Core Wire for
Aluminum and Aluminum-Alloy Conductors, Steel
1
ReinforcedUse in Overhead Electrical Conductors
This standard is issued under the fixed designation B606/B606M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This specification covers round, high-strength, zinc-coated (galvanized), steel core wire with Class A zinc coating (GA3) for
use in overhead electrical conductors.
1.2 This specification covers wire of diameter from 0.05000.0500 in. to 0.1900 in. inclusive or 1.271.27 mm to 4.82 mm inclusive.
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each
system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used
independently of the other, and values from the two systems shall not be combined.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 The following documents of the issue in effect on date of material purchase form a part of this specification to the extent
referenced herein.
2
2.2 ASTM Standards:
A90/A90M Test Method for Weight [Mass] of Coating on Iron and Steel Articles with Zinc or Zinc-Alloy Coatings
A370 Test Methods and Definitions for Mechanical Testing of Steel Products
A751 Test Methods and Practices for Chemical Analysis of Steel Products
B6 Specification for Zinc
B193 Test Method for Resistivity of Electrical Conductor Materials
E29 Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications
3. Terminology
3.1 Definitions:
1
This specification is under the jurisdiction of ASTM Committee B01 on Electrical Conductors and is the direct responsibility of Subcommittee B01.05 on Conductors
of Ferrous Metals.
Current edition approved Oct. 1, 2022Oct. 1, 2023. Published October 2022October 2023. Originally approved in 1975. Last previous edition approved in 20192022 as
B606/B606M – 19.B606/B606M – 22. DOI: 10.1520/B0606_B0606M-22.10.1520/B0606_B0606M-23.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
B606/B606M − 23
3.1.1 lot—lot, n—unless otherwise specified in the contract or order, a lot shall consist of all coils of wire of the same diameter
and unit lengths submitted for inspection at the same time.
3.1.2 product code—code, n—defines product coating type, coating class and strength grade; this specification covers only High
Strength Class A Zinc Coated products and identified as product code GA3.
4. Ordering Information
4.1 Orders for material under this specification shall include the following information:
4.1.1 Quantity of each size,
4.1.2 Wire diameter in inches or millimeters (Section 13),
4.1.3 Certification, if required (Section 18),
4.1.4 Test report, if required (Section 18), and
4.1.5 Package size (Section 19).
4.1.6 Order Example—Five multiple lengths of 12 000 ft each, 0.1327 in. GA3 wire, packaged onto wooden non-returnable reels,
with certified test report.
4.1.7 Product code (see paragraph 3.1.2).
5. Materials and Manufacture
5.1 The base metal shall be steel produced by the open-hearth, electric-furnace, or basic-oxygen process.
5.2 The wire shall be cold drawn and coated with zinc to produce the desired properties.
5.3 The slab zinc used for coating shall be high grade or better, conforming to Specification B6.
6. Chemical Composition
6.1 The steel shall conform to the requirements prescribed in Table 1.
6.2 Chemical analysis shall be conducted in accordance with Test Methods and Practices A751.
7. Tensile Test
7.1 The zinc-coated steel
...

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