ASTM D5163-08
(Guide)Standard Guide for Establishing a Program for Condition Assessment of Coating Service Level I Coating Systems in Nuclear Power Plants
Standard Guide for Establishing a Program for Condition Assessment of Coating Service Level I Coating Systems in Nuclear Power Plants
SIGNIFICANCE AND USE
Establishment of an in-service coatings monitoring program permits planning and prioritization of coatings maintenance work as needed to maintain coating integrity and performance in nuclear Coating Service Level I coating systems. For additional information on nuclear maintenance coating work, refer to ASTM Manual on Maintenance Coatings for Nuclear Power Plants.
A coatings monitoring program enables early identification and detection of potential problems in coating systems. Some Coating Service Level I coating systems may be known in advance to be suspect, deficient, or unqualified. Monitoring coating performance will assist in developing follow-up procedures to resolve any significant deficiency relative to coating work.
Degraded coatings may generate debris under design basis accident conditions that could adversely affect the performance of the post-accident safety systems. A coatings monitoring program may be required to fulfill safety analysis report and generic letter commitments for Coating Service Level I coating work in a nuclear power plant facility.
SCOPE
1.1 This standard covers procedures for establishing a monitoring program for condition assessment of Coating Service Level I coating systems in operating nuclear power plants. Monitoring is an ongoing process of evaluating the condition and performance of the in-service coating systems.
1.2 It is the intent of this standard to provide a recommended basis for establishing a coatings condition assessment program, not to mandate a singular basis for all programs. Variations or simplifications of the program described in this standard may be appropriate for each operating nuclear power plant depending on their licensing commitments. Similar guidelines are applicable for Coating Service Level III and other areas outside containment.
1.3 This standard does not address the requirements of ASME Section XI, In-Service Inspection Subsections IWE and IWL.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
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Designation: D5163 − 08
Standard Guide for
Establishing a Program for Condition Assessment of
Coating Service Level I Coating Systems in Nuclear Power
1
Plants
This standard is issued under the fixed designation D5163; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope Dry Film Thickness of Nonmagnetic Coatings Applied to
3
a Ferrous Base (Withdrawn 2006)
1.1 This standard covers procedures for establishing a
D3359 Test Methods for Measuring Adhesion by Tape Test
monitoring program for condition assessment of Coating
D4538 Terminology Relating to Protective Coating and
Service Level I coating systems in operating nuclear power
Lining Work for Power Generation Facilities
plants. Monitoring is an ongoing process of evaluating the
D4541 Test Method for Pull-Off Strength of Coatings Using
condition and performance of the in-service coating systems.
Portable Adhesion Testers
1.2 It is the intent of this standard to provide a recom-
D5498 Guide for Developing a Training Program for Per-
mended basis for establishing a coatings condition assessment
sonnel Performing Coating and Lining Work Inspection
program, not to mandate a singular basis for all programs.
for Nuclear Facilities
Variations or simplifications of the program described in this
D6677 Test Method for Evaluating Adhesion by Knife
standard may be appropriate for each operating nuclear power
D7108 Guide for Establishing Qualifications for a Nuclear
plant depending on their licensing commitments. Similar
Coatings Specialist
4
guidelines are applicable for Coating Service Level III and
2.2 SSPC Standards:
other areas outside containment.
SSPC-PA 2 Measurement of Dry Paint Thickness With
Magnetic Gages
1.3 This standard does not address the requirements of
ASME Section XI, In-Service Inspection Subsections IWE and SSPC-VIS 2 Standard Method of Evaluating Degree of
Rusting on Painted Steel Surfaces
IWL.
1.4 This standard does not purport to address all of the
3. Terminology
safety concerns, if any, associated with its use. It is the
3.1 Definitions—Definitions for use with this standard are
responsibility of the user of this standard to establish appro-
shown in Terminology D4538 or other applicable standards.
priate safety and health practices and determine the applica-
bility of regulatory limitations prior to use.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 coating maintenance work, n—all-inclusive term as-
2. Referenced Documents
sociated with coating work that expressly relates to repair,
2
refurbishment, or replacement of an existing coating. (See also
2.1 ASTM Standards:
coating work.)
D610 Practice for Evaluating Degree of Rusting on Painted
Steel Surfaces
3.2.2 in-service coatings monitoring program,
D714 Test Method for Evaluating Degree of Blistering of
n—systematic program established to assess and document the
Paints
condition of an existing coating system with respect to pre-
D1186 Test Methods for Nondestructive Measurement of
scribed performance attributes.
4. Significance and Use
1
This guide is under the jurisdiction of ASTM Committee D33 on Protective
4.1 Establishment of an in-service coatings monitoring pro-
Coating and Lining Work for Power Generation Facilities and is the direct
gram permits planning and prioritization of coatings mainte-
responsibility of Subcommittee D33.04 on Quality Systems and Inspection.
nance work as needed to maintain coating integrity and
Current edition approved Nov. 1, 2008. Published December 2008. Originally
approved in 1991. Last previous edition approved in 2005 as D5163 – 05a. DOI:
10.1520/D5163-08.
2 3
For referenced ASTM standards, visit the ASTM website, www.astm.org, or The last approved version of this historical standard is referenced on
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM www.astm.org.
4
Standards volume information, refer to the standard’s Document Summary page on Available from Society for Protective Coatings (SSPC), 40 24th St., 6th Floor,
the ASTM website. Pittsburgh, PA 15222-4656, http://www.sspc.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1
---------------------- Page: 1 ----------------------
D5163 − 08
performance in nuclear Coating Service Level I coating sys- these conditions shall be obtained for each operating unit.
tems. For additional information on nuclear maintenance These may include, but not be limited to, ambient conditions,
coatingwork,refertoASTMManualonMaintenanceCoatings temperatures,humidity,immersion,splashandspillage,chemi-
5
for
...
This document is not anASTM standard and is intended only to provide the user of anASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation:D5163–05a Designation:D5163–08
Standard Guide for
Establishing Procedures to Monitor the Performance of
Coating Service Level I Coating Systems in an Operating
Nuclear Power PlantEstablishing a Program for Condition
Assessment of Coating Service Level I Coating Systems in
1
Nuclear Power Plants
This standard is issued under the fixed designation D 5163; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This guidestandard covers procedures for establishing a monitoring program to monitor the performance for condition
assessment of Coating Service Level I coating systems in operating nuclear power plants. Monitoring is an ongoing process of
evaluating the condition and performance of the in-service coating systems.
1.2 It is the intent of this guidestandard to provide a recommended basis for establishing a coatings monitoring condition
assessmentprogram,nottomandateasingularbasisforallprograms.Variationsorsimplificationsoftheprogramdescribedinthis
guidestandard may be appropriate for each operating nuclear power plant depending on their licensing commitments. Similar
guidelines are applicable for Coating Service Level III and other areas outside containment.
1.3 This standard does not address the requirements of ASME Section XI, In-Service Inspection Subsections IWE and IWL.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use.
2. Referenced Documents
2
2.1 ASTM Standards:
D 610 Test MethodPractice for Evaluating Degree of Rusting on Painted Steel Surfaces
D 714 Test Method for Evaluating Degree of Blistering of Paints
D 1186 Test Methods for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic CoatingsApplied to a Ferrous
Base
D 3359 Test Methods for Measuring Adhesion by Tape Test
D4537Guide for Establishing Procedures to Qualify and Certify Personnel Performing Coating Work Inspection in Nuclear
Facilities 4538 Terminology Relating to Protective Coating and Lining Work for Power Generation Facilities
D 4541 Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers
D 5498 Guide for Developing a Training Program for Coating Work Inspectors in Nuclear Facilities
D 6677 Test Method for Evaluating Adhesion by Knife F1130Practice for Inspecting the Coating System of a Ship
D 7108 Guide for Establishing Qualifications for a Nuclear Coatings Specialist
2.2 ANSI Standard:
3
N45.2.6—Qualificationof Inspection, Examination, and Testing Personnel for Nuclear Power PlantsSSPC Standards:
2.3 SSPC Standard:
SSPC-PA 2—Measurementof Dry Paint Thickness With Magnetic Gages
4
SSPC-VIS 2—StandardMethod of Evaluating Degree of Rusting on Painted Steel Surfaces
SSPC-PA 2 Measurement of Dry Paint Thickness With Magnetic Gages
SSPC-VIS 2 Standard Method of Evaluating Degree of Rusting on Painted Steel Surfaces
1
This guide is under the jurisdiction of ASTM Committee D33 on Protective Coating and Lining Work for Power Generation Facilities and is the direct responsibility
of Subcommittee D33.04 on Quality Systems and Inspection.
Current edition approved MarchNov. 1, 2005.2008. Published April 2005.December 2008. Originally approved in 1991. Last previous edition approved in 2005 as
D 5163 – 05a.
2
For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
3
Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036.
3
Available from Society for Protective Coatings (SSPC), 40 24th St., 6th Floor, Pittsburgh, PA 15222-4656, http://www.sspc.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1
---------------------- Page: 1 ----------------------
D5163–08
3. Terminology
3.1 Definitions—Definitions for use with this standard are shown in Terminology D 4538 or other applicable standards.
3.2 Definitions of Terms Specific to This Standard:
3.1.1
3.2.1 coating maintenance work, n—all-i
...
This document is not anASTM standard and is intended only to provide the user of anASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation:D5163–05a Designation:D5163–08
Standard Guide for
Establishing Procedures to Monitor the Performance of
Coating Service Level I Coating Systems in an Operating
Nuclear Power PlantEstablishing a Program for Condition
Assessment of Coating Service Level I Coating Systems in
1
Nuclear Power Plants
This standard is issued under the fixed designation D 5163; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This guidestandard covers procedures for establishing a monitoring program to monitor the performance for condition
assessment of Coating Service Level I coating systems in operating nuclear power plants. Monitoring is an ongoing process of
evaluating the condition and performance of the in-service coating systems.
1.2 It is the intent of this guidestandard to provide a recommended basis for establishing a coatings monitoring condition
assessmentprogram,nottomandateasingularbasisforallprograms.Variationsorsimplificationsoftheprogramdescribedinthis
guidestandard may be appropriate for each operating nuclear power plant depending on their licensing commitments. Similar
guidelines are applicable for Coating Service Level III and other areas outside containment.
1.3 This standard does not address the requirements of ASME Section XI, In-Service Inspection Subsections IWE and IWL.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use.
2. Referenced Documents
2
2.1 ASTM Standards:
D 610 Test MethodPractice for Evaluating Degree of Rusting on Painted Steel Surfaces
D 714 Test Method for Evaluating Degree of Blistering of Paints
D 1186 Test Methods for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic CoatingsApplied to a Ferrous
Base
D 3359 Test Methods for Measuring Adhesion by Tape Test
D4537Guide for Establishing Procedures to Qualify and Certify Personnel Performing Coating Work Inspection in Nuclear
Facilities 4538 Terminology Relating to Protective Coating and Lining Work for Power Generation Facilities
D 4541 Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers
D 5498 Guide for Developing a Training Program for Coating Work Inspectors in Nuclear Facilities
D 6677 Test Method for Evaluating Adhesion by Knife F1130Practice for Inspecting the Coating System of a Ship
D 7108 Guide for Establishing Qualifications for a Nuclear Coatings Specialist
2.2 ANSI Standard:
3
N45.2.6—Qualification of Inspection, Examination, and Testing Personnel for Nuclear Power PlantsSSPC Standards:
2.3 SSPC Standard:
SSPC-PA 2—Measurementof Dry Paint Thickness With Magnetic Gages
4
SSPC-VIS 2—StandardMethod of Evaluating Degree of Rusting on Painted Steel Surfaces
SSPC-PA 2 Measurement of Dry Paint Thickness With Magnetic Gages
SSPC-VIS 2 Standard Method of Evaluating Degree of Rusting on Painted Steel Surfaces
1
This guide is under the jurisdiction of ASTM Committee D33 on Protective Coating and Lining Work for Power Generation Facilities and is the direct responsibility
of Subcommittee D33.04 on Quality Systems and Inspection.
Current edition approved MarchNov. 1, 2005.2008. Published April 2005.December 2008. Originally approved in 1991. Last previous edition approved in 2005 as
D 5163 – 05a.
2
For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
3
Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036.
3
Available from Society for Protective Coatings (SSPC), 40 24th St., 6th Floor, Pittsburgh, PA 15222-4656, http://www.sspc.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1
---------------------- Page: 1 ----------------------
D5163–08
3. Terminology
3.1 Definitions—Definitions for use with this standard are shown in Terminology D 4538 or other applicable standards.
3.2 Definitions of Terms Specific to This Standard:
3.1.1
3.2.1 coating maintenance work, n—all-
...
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