D33 - Protective Coating and Lining Work for Power Generation Facilities
The development of standard specifications, test methods, practices, definitions, and classifications for organic and inorganic protective coating and lining work for power generation facilities. The committee will coordinate its efforts with other ASTM Committees and outside organizations having mutual interests.
Protective Coating and Lining Work for Power Generation Facilities
The development of standard specifications, test methods, practices, definitions, and classifications for organic and inorganic protective coating and lining work for power generation facilities. The committee will coordinate its efforts with other ASTM Committees and outside organizations having mutual interests.
General Information
SIGNIFICANCE AND USE
4.1 For conformance with the intent of the criteria listed in 2.2 and 2.3, coating qualification tests are founded on plant-specific test parameters that realistically reflect or bound the material and process variables that can reasonably be expected to influence qualification testing performance.
4.2 This guide provides guidance for evaluating existing coating system qualification data for applicability to the nuclear plant desiring to use a coating system not previously used in the plant or to qualify an existing coating system.
4.3 It is recognized that new-build plants, as well as small modular reactors currently under development, may have design features that differ from those of the operating plants that formed the basis for the existing test data. Therefore, careful review is required to assure that coating performance requirements critical to the new design are adequately addressed in the existing data or the need for additional coating testing is identified.
SCOPE
1.1 The purpose of this guide is to identify evaluation variables that can be used to determine whether existing coating qualification test data (for example, design basis accident or DBA, chemical resistance, fire resistance, thermal conductivity, etc.) meet the respective nuclear power plant qualification requirements or whether requalification is required. Guidance on developing a coating qualification test plan/procedure to qualify a new coating is beyond the scope of this standard.
1.2 This guide is intended for use in new construction and for refurbishing existing coating systems applied to concrete and metal substrates within containment.
1.3 This guide is intended for the use by, or under the supervision of, a person knowledgeable in coating technology and coatings used in CSL I applications, such as a person meeting the requirements of Guide D7108 or equivalent.
1.4 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide6 pagesEnglish language
ABSTRACT
This practice provides a qualifying method to verify the proficiency and ability of coating applicators to attain the required quality for application of specified coatings to steel surfaces given the proper tools and equipment. The coating applicator shall be provided with information on the specified coating material and with coating materials properly mixed and ready for application, necessary equipment for application of the specified coating, miscellaneous materials for cleaning the equipment, a practice area, all necessary safety equipment, and thickness gage. The coating applicator shall then be required to demonstrate his ability to apply the specified coating on a test panel using the proper technique and application equipment. The evaluation of the coating applicator shall be made by two qualifying agents, only one of which can be production related. Qualifying agents shall inspect the finished surface and shall verify that it conforms to the requirements specified.
SCOPE
1.1 This practice provides a standard qualifying method for coating applicators to verify their proficiency and ability to attain the required quality for application of specified coatings to steel surfaces including those in safety-related areas in a nuclear facility.
1.2 Variations or simplifications of the practice set forth herein may be appropriate for special coating work such as maintenance or qualifications of equipment suppliers shop personnel. It is not the intent of this practice to mandate a singular basis for all qualifications.
1.3 Evaluation of the coating applicator being qualified in accordance with this practice, shall be by qualified agents as specified in 4.1. Reports shall be prepared as specified in Section 5, and certification as specified in Section 6.
1.4 It is the intent of this practice to judge only the ability of the coating applicator to apply specified coatings with the proper tools and equipment.
1.5 The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are for information only.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
4.1 This test method is designed to provide a uniform test to assess the suitability of coatings, used in nuclear power facilities, under radiation exposure for the life of the facilities, including radiation during a DBA (Coating Service Level I areas only). Specific plant radiation exposure may exceed or be less than the amount specified in 7.2 of this standard. If required by the licensee design basis, the gamma dose used may exceed the actual anticipated plant gamma dose to account for beta dose. Coatings in Level II and III areas (outside primary containment) are expected to be exposed to lower accumulated radiation doses.
SCOPE
1.1 This test method covers a standard procedure for evaluating the lifetime radiation tolerance of coatings to be used in nuclear power plants. This test method is applicable to Coating Service Levels I, II, and III.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard2 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This practice is used to prepare concrete for coatings where optimum bond is desired for service conditions such as continuous or intermittent immersion, temperature cycling, or mechanical loading.
SCOPE
1.1 This practice covers surface preparation of concrete to prepare the surface prior to the application of coatings.
1.2 This practice is intended to alter the surface profile of the concrete and to remove foreign materials and weak surface laitance.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For specific hazard statements, see Section 6.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard3 pagesEnglish language
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
3.1 The lining test described in 6.2 may be used to evaluate the chemical resistance characteristics of coating systems for lining surfaces of tanks, vessels and similar facilities used in Coating Service Level I and II applications in a nuclear power plant. For the evaluation of linings in Coating Service Level III water immersion applications in nuclear power plants use the test methods and guidance found in Guide D7230.
3.2 The specific chemical resistance tests described in 6.1 are dependent upon the relative severity of the service conditions. The specific chemical reagents to be used shall be specified to reflect the intended service conditions.
3.3 At the discretion of the user, the methods presented may also be used to evaluate coatings and linings for applications in other types of power plants or other industrial services.
SCOPE
1.1 This test method establishes procedures for the evaluation of the chemical resistance of coatings and linings for use in Coating Service Level I and II applications in nuclear power plants.
1.2 This test method is intended to be used as a screening test to evaluate coatings and linings on steel and concrete substrates.
1.3 This test method addresses two exposure intervals:
(1) Short Term (Typically 5 days): Such exposures are primarily applicable for coatings exposed to chemical splash or spill.
(2) Long Term (Typically 180 days): Such exposures are primarily applicable for linings exposed to continuous or near-continuous chemical immersion.
1.4 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard2 pagesEnglish language
ABSTRACT
This practice provides a standard qualifying method for coating applicators to verify their proficiency and ability to attain the required quality for application of specified coatings to concrete surfaces including those in safety-related areas in a nuclear facility. Variations or simplifications of the practice may be appropriate for special coating work such as maintenance. This practice does not intend to mandate a singular basis for all qualifications. It intends to judge only the ability of the coating applicator to apply specified coatings with the proper tools and equipment. This practice requires the coating applicator perform the application using the proper technique and application equipment. The surfaces of the concrete test area shall be prepared as prescribed. The coating applicator shall demonstrate the ability to apply the specified coating to the prescribed uniform dry film thickness Evaluation of the coating application, reports preparation, and qualifications shall conform to this practice.
SCOPE
1.1 This practice provides a standard qualifying method for coating applicators to verify their proficiency and ability to attain the required quality for application of specified coatings to concrete surfaces including those in safety-related areas in a nuclear facility.
1.2 Variations or simplifications of the practice set forth herein may be appropriate for special coating work such as maintenance. It is not the intent of this practice to mandate a singular basis for all qualifications.
1.3 Evaluation of the coating applicator being qualified in accordance with this practice, shall be by qualified agents as specified in 4.1. Reports shall be prepared as specified in Section 5, and qualification as specified in Section 6.
1.4 It is the intent of this practice to judge only the ability of the coating applicator to apply specified coatings with the proper tools and equipment.
1.5 The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are for information only.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Surface cleaning is used to prepare concrete surfaces for applying coatings intended for light-duty service.
4.2 Use of this practice alone is not intended where protective systems will be used for continuous or intermittent immersion, mechanical loading, or for protective systems needing optimum bond for satisfactory performance (see Practices D4259 and D4260).
SCOPE
1.1 This practice includes surface cleaning of concrete to remove grease, dirt, and loose material prior to the application of coatings. Procedures include broom cleaning, vacuum cleaning, air blast cleaning, water cleaning, detergent water cleaning, and steam cleaning.
1.2 This practice is not intended to alter the surface profile of the concrete but to clean the surface.
1.3 The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard3 pagesEnglish language
- Standard3 pagesEnglish language
SCOPE
1.1 This terminology covers terms and their definitions relevant to the use of protective coatings in nuclear power plants.
1.2 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
4.1 This test method is designed to provide a uniform test to determine the suitability of Coating Service Level 1 coatings used inside primary containment of light-water nuclear facilities under simulated DBA conditions. This test method is intended only to demonstrate that under DBA conditions, the coatings will remain intact and not form debris which could unacceptably compromise the operability of engineered safety systems. Deviations in actual surface preparation and in application and curing of the coating materials from qualification test parameters require an engineering evaluation to determine if additional testing is required.
4.2 Since different plants have different tolerance levels for coating conditions, the definition of appropriate acceptance criteria is to be developed by the license holder based on individual plant engineered safety systems operability considerations.
4.3 Use of this standard is predicated on the testing facility having a quality assurance program acceptable to the licensee.
SCOPE
1.1 This test method establishes procedures for evaluating protective coating systems test specimens under simulated DBA conditions. Included are a description of conditions and apparatus for temperature-pressure testing, and requirements for preparing, irradiating, testing, examining, evaluating, and documenting the samples.
1.2 Consideration should be given to testing using worst case conditions (for example, surface preparation, temperature and pressure profile, irradiation, spray chemistry, chemical resistance, etc.) in an effort to reduce the number of tests required by changing plant accident calculations, changes in coating selection, etc.
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 There are several methods for managing non-conforming coatings in an operating nuclear power plant. This guide outlines methods that have been determined to be acceptable to the nuclear industry.
5.2 Managing the amount of non-conforming coatings is key to ensuring the amount assumed, in the licensing bases is not exceeded.
5.3 EPRI Report 1019157 provides additional information on the selection, application, inspection and maintenance of nuclear plant safety-related protective coatings. This reference offers a detailed discussion of important considerations related to protective coatings and can be used to supplement this guide as deemed necessary.
SCOPE
1.1 This guide provides the user with guidance on developing a program for managing non-conforming coatings in Coating Service Level I areas of a nuclear power plant.
1.2 Non-conforming coatings include degraded qualified or acceptable coatings, unqualified coatings, unknown coatings, and unacceptable coatings.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide4 pagesEnglish language
- Guide4 pagesEnglish language
ABSTRACT
This practice provides a criteria guide and procedural method to assist utility owners, architects, engineers, constructors, and other selection agencies in determining the overall qualifications of a coating contractor to execute coating work for the primary containment and other safety-related facilities of light-water nuclear power plants. The qualification criteria and requirements address the essential basic capability of a contractor to execute nuclear coating work. The evaluation procedures contained herein are designed to be adaptive to detailed final qualification processes. Variation or simplification of the practice is appropriate for non safety-related areas of nuclear power plants, fossil fueled facilities, and other industrial projects. The nine evaluation categories, which detail the specific data to be provided by the contractor as essential to determining qualification status, are as follows: (1) personnel employed; (2) work experience; (3)equipment inventory; (4) quality assurance/control; (5) training and supervisory program; (6) safety program; (7) production/cost control report; (8) financial capability; and (9) current and projected performance capability. In addition, a tenth untitled category has been provided on the evaluation work for inclusion of other information pertinent to a specific project.
SCOPE
1.1 This practice provides a criteria guide and procedural method to assist utility owners, architects, engineers, constructors, and other selection agencies in determining the overall qualifications of a coating contractor to execute coating work for the primary containment and other safety-related facilities of light-water nuclear power plants.
1.2 The qualification criteria and requirements address the essential basic capability of a contractor to execute nuclear coating work. Obviously, the specific capability to execute those requirements unique to a given project must also be carefully considered. The evaluation procedure contained in this practice is designed to be adaptive to this detailed final qualification process. Variation or simplification of the practice is appropriate for non safety-related areas of nuclear power plants, fossil fueled facilities, and other industrial projects.
1.3 The overall capability of a contractor to successfully execute the varied and complex requirements of nuclear coating work is dependent upon competency in a variety of essential categories.
1.4 The nine evaluation categories described in Sections 3 – 12 detail the specific data to be provided by the contractor as essential to determining qualification status. In addition, a tenth untitled category has been provided on the evaluation work described in Section 12 for inclusion of other information pertinent to a specific project.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Establishment of an in-service coatings monitoring program permits planning and prioritization of coatings maintenance work as needed to maintain coating integrity and performance in nuclear CSL I coating systems. For additional information on nuclear maintenance coating work, refer to ASTM MNL8.4
4.2 A coatings monitoring program enables early identification and detection of potential problems in coating systems. Some CSL I coating systems may be known in advance to be suspect, deficient, or unqualified. Monitoring coating performance will assist in developing follow-up procedures to resolve any significant deficiency relative to coating work.
4.3 Degraded coatings may generate debris under design basis accident conditions that could adversely affect the performance of the post-accident safety systems. A coatings monitoring program may be required to fulfill safety analysis report and generic letter commitments for CSL I coating work in a nuclear power plant facility.
SCOPE
1.1 This standard covers procedures for establishing a monitoring program for condition assessment of Coating Service Level (CSL) I coating systems in operating nuclear power plants. Monitoring is an ongoing process of evaluating the condition and performance of the in-service coating systems.
1.2 It is the intent of this standard to provide a recommended basis for establishing a coatings condition assessment program, not to mandate a singular basis for all programs. Variations or simplifications of the program described in this standard may be appropriate for each operating nuclear power plant depending on their licensing commitments.
1.3 This requirements of ASME Section XI, In-Service Inspection Subsections IWE and IWL are beyond the scope of this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide5 pagesEnglish language
SIGNIFICANCE AND USE
3.1 Water-blast cleaning with (SSPC-TR2/NACE 6G 198; SSPC-SP 5 (WAB)/NACE WAB-1; SSPC-SP 10 (WAB)/NACE WAB-2; SSPC-SP 6 (WAB)/NACE WAB-3; SSPC-SP 14 (WAB)/NACE WAB-8); SSPC-SP 7 (WAB)/NACE WAB-4 or without, (SSPC-SP WJ-1/NACE WJ-1; SSPC-SP WJ-2/NACE WJ-2; SSPC-SP WJ-3/NACE WJ-3; SSPC-SP WJ-4/NACE WJ-4) abrasive, results in flash rusting under some environmental conditions. Inhibitors are used to prevent flash rusting while drying and before coating application. The inhibitor or reaction products of the inhibitor on the substrate becomes part of the coating systems. Coating performance may be influenced by the inhibitor. Soluble contaminants or unreacted inhibitors left on the surface under the coating may cause premature failure. This practice includes a comparison of coating performance with and without inhibitors using various laboratory tests to simulate a range of conditions such as high moisture, marine atmospheric or water immersion.
3.2 The user or specifier must determine the specific test methods to be used and exposure conditions. Some test methods referenced may not be applicable to all types of coatings.
SCOPE
1.1 This practice covers procedures to evaluate the compatibility of coatings with inhibitors used to prevent flash rusting of steel before application of coatings.
1.2 The inhibitors are used with water-blast cleaning surface preparation and may be used with or without abrasives.
1.3 The manufacturer of the coatings shall be consulted to ensure compatibility of inhibitors with the coatings.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
3.1 The results obtained by these test methods can be used in combination with other test methods for the selection of a lining in flue gas desulfurization (FGD) systems.
3.2 These methods are intended to evaluate effects of heat alone upon a lining system as applied to a carbon steel substrate. These methods do not produce the thermal gradient that may exist in actual applications. Actual lining performance may also be effected by concurrent physical mechanical or chemical effects.
3.3 These methods evaluate major failure modes of linings applied to square test panels.
3.4 The recommended test temperatures of 200°F (93°C) and 350°F (177°C) are based on typical maximum operating zone temperatures in flue gas desulfurizations systems. Other temperatures may be evaluated as desired.
SCOPE
1.1 These test methods are intended to evaluate the resistance of polymer linings applied to carbon steel substrates to elevated temperatures. Two separate methods are included as follows:
1.1.1 Test Method A Continuous elevated temperature exposure, and
1.1.2 Test Method B Cycling elevated temperature exposure.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
4.1 This guide addresses the concerns of Regulation Guide 1.54 and USNRC Standard Review Plan 6.1.2, and the replacement of ANSI Standards N5.12, N101.2, and N101.4. This guide covers coating work on previously coated surfaces as well as bare substrates. This guide applies to all coating work in Coating Service Level I and III areas (that is, safety-related coating work). Applicable sections of this guide may also be used to evaluate and select protective coatings for Coating Service Level II areas where deemed appropriate by the licensee.
4.2 The testing referenced in this guide is particularly appropriate for safety-related coatings inside the reactor-containment. Other test methods may be used for assessing the suitability for service of safety-related coatings outside the reactor-containment. Criteria for qualification and performance monitoring of Coating Service Level III coatings shall be addressed in job specifications. Guidance for selecting and performance monitoring of Coating Service Level III coatings is provided Guides D7230 and D7167 respectively, and Sections 4.4 and 4.5 of EPRI 1019157 (formerly TR-109937 and 1003102.).
4.3 Users of this guide must ensure that coatings work complies not only with this guide, but also with the licensee's plant-specific quality assurance program and licensing commitments.
4.4 Safety-Related Coatings:
4.4.1 The qualification of coatings for Coating Service Levels I and III are different even though they are both safety-related. This guide provides the minimum requirements for qualifying Coating Service Level I coatings and also provides guidance for additional qualification tests that may be used to evaluate Coating Service Level I coatings. This guide also provides guidance concerning selection of Coating Service Level III coatings.
4.4.2 Coating Service Level I Coatings:
4.4.2.1 All Coating Service Level I coatings must be resistant to the effects of radiation and must be DBA qualified. The test sp...
SCOPE
1.1 This guide provides a common basis on which protective coatings for the surfaces of nuclear power generating facilities may be qualified and selected by reproducible evaluation tests. This guide also provides guidance for application and maintenance of protective coatings. Under the environmental operating and accident conditions of nuclear power generation facilities, encompassing pressurized water reactors (PWRs) and boiling water reactors (BWRs), coating performance may be affected by exposure to any one, all, or a combination of the following conditions: ionizing radiation; contamination by radioactive nuclides and subsequent decontamination processes; chemical and water sprays; high-temperature high-pressure steam; and abrasion or wear.
1.2 The content of this guide includes:
Section
Referenced Documents
2
Terminology
3
Significance and Use
4
Coating Material Testing
5
Thermal Conductivity
5
Surface Preparation, Coating Application, and Inspection for
Shop and Field Work
6
Quality Assurance
7
Keywords
8
1.2.1 In addition, this guide addresses technical topics within ANSI N5.12 and ANSI N101.2 that are covered by separate ASTM standards, for example, surface preparation, (shop and field) and coating application, (shop and field).
1.2.2 Applicable sections of this guide and specific acceptance criteria may be incorporated into specifications and other documents where appropriate.2
1.3 The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This internatio...
- Guide6 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Quality assurance, as covered by this practice, comprises all those planned and systematic actions necessary to provide adequate confidence that safety-related coating work in nuclear facilities as defined in Guide D5144, will perform satisfactorily in service.
4.2 It is not practical to impose all the requirements of this practice on certain specific items that require only a small quantity of coating material. The licensee, consistent with his formal Quality Assurance Program, may accept affidavits of compliance or certification attesting to the quality of a shop or field coating for such items. If required by licensing commitment; safety-related coatings that are not qualified or for which the quantification basis is indeterminate as defined in Guide D5144, shall be identified, quantified, and documented.
4.3 This practice may be incorporated in a project specification by direct reference or may be used to provide guidelines for the quality assurance program for coatings, on the basis of the licensee’s requirements. Effective use of this practice may also require the incorporation of applicable sections in project specifications for coatings on concrete, steel, equipment, and other related items.
SCOPE
1.1 This standard replaces ANSI N101.4 and provides a common basis for, and specifically comprises quality assurance requirements applicable to, safety-related protective coating work in Coating Service Level I areas of nuclear facilities as defined in Guide D5144.
1.2 This standard meets the requirements of ANSI N101.4 while also recognizing advancements in technology and industry practices since transfer to ASTM responsibility for updating, rewriting, and issuing replacement standards to ANSI N101.4.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard18 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Safety-related service water system (SWS) components are designed to provide adequate cooling to equipment essential to the safe operation and shutdown of the plant. Linings in these systems are installed to maintain the integrity of the system components by preventing corrosion and erosion of the metal materials of construction. Linings on SWS surfaces upstream of components, including heat exchangers, orifice plates, strainers, and valves, the detachment of which may affect safe-plant operation or shutdown, may be considered safety-related, depending on plant-specific licensing commitments and design bases.
5.2 The testing presented in this guide is used to provide reasonable assurance that the linings, when properly applied, will be suitable for the intended service by preventing corrosion and erosion for some extended period of time. Additionally, the test data derived allows development of schedules, methods, and techniques for assessing the condition of the lining materials (see Guide D7167). The ultimate objective of the testing is to avoid lining failures that could result in blockage of equipment, such as piping or heat transfer components, preventing the system or component from performing its intended safety function.
5.3 It is expected that this guide will be used by:
5.3.1 Lining manufacturers for comparing specific products and systems and to establish a qualification basis for recommended linings and
5.3.2 End users seeking a consistent design basis for candidate coating systems.
5.4 In the event of conflict, users of this guide must recognize that the licensee's plant-specific quality assurance program and licensing commitments shall prevail with respect to the selection process for and qualification of CSL III lining materials.
5.5 Operating experience has shown that the most severe operating conditions with respect to heat exchanger linings occur on pass partitions. A phenomenon known as the “cold wall effect” accelerates mois...
SCOPE
1.1 This guide establishes procedures for evaluating lining system test specimens under simulated operating conditions.
1.2 Lining systems to be tested in accordance with this guide are intended for use in both new construction and for refurbishing existing systems or components.
1.3 The lining systems evaluated in accordance with this guide are expected to be applied to metal substrates comprising water-wetted (that is, continuous or intermittent immersion) surfaces in systems that may include:
1.3.1 Service water piping upstream of safety-related components,
1.3.2 Service water pump internals (draft tube, volutes, and diffusers),
1.3.3 Service water heat exchanger channels, pass partitions, tubesheets, end bells, and covers,
1.3.4 Service water strainers, and
1.3.5 Refueling water storage tanks and refuel cavity water storage tanks.
1.4 This guide anticipates that the lining systems to be tested include liquid-grade and paste-grade polymeric materials. Sheet type lining materials, such as rubber, are excluded from the scope of this guide.
1.5 Because of the specialized nature of these tests and the desire in many cases to simulate to some degree the expected service environment, the creation of a standard practice is not practical. This standard gives guidance in setting up tests and specifies test procedures and reporting requirements that can be followed even with differing materials, specimen preparation methods, and test facilities.
1.6 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and deter...
- Guide8 pagesEnglish language
ABSTRACT
This specification defines the size composition and surface preparation requirements for the preparation of test samples used for qualification testing of coatings utilized in nuclear power plant construction and maintenance. All panels should be carbon steel. Materials shall be tested for abrasion, and shall conform to specified requirements of steel samples, and concrete blocks.
SIGNIFICANCE AND USE
4.1 This specification provides uniform requirements for the preparation of test samples used for testing of coatings and linings to be used in nuclear power plants.
4.2 At the users discretion, this standard may also be used when preparing samples to be tested for the purpose of assessing performance attributes for coating and lining systems that may be applied in other types of power plants or for other industrial facilities.
4.3 Users of this guide must ensure that coatings work complies not only with this guide, but also with the licensee’s plant-specific quality assurance program and licensing commitments.
SCOPE
1.1 This specification defines the size, composition, surface preparation, and coating application variables for preparing samples for evaluating coatings and linings over various substrates.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification4 pagesEnglish language
- Technical specification4 pagesEnglish language
SIGNIFICANCE AND USE
4.1 This guide presents concise guidance and approach to developing a test document for qualifying a coating for CSLI service, whether a new or existing coating. Guidance for evaluating existing qualification test data for applicability is presented in Guide D8104.
4.2 The requirements for qualification testing can be found in Quality Assurance Criteria III (Design Control), IX (Control of Special Processes), and XI (Test Control) of 10 CFR 50, Appendix B, as implemented, respectively, by Requirements III, IX, and XI of NQA-1. A test document developed per this guide is intended to be compliant with these requirements.
4.3 This guide implements the guidance provided in Guide D5144 for qualification of coatings for use in CSLI service. Additional guidance is provided in Regulatory Guide 1.54, Revisions 0 through 3, as may be invoked by the licensee.
4.4 For plants with a license basis that predates the requirements of ANSI N5.12 and N101.2, this guide also is applicable. For these plants, the coatings or coating systems may be designated as acceptable, rather than qualified.
4.5 All qualification testing shall comply with the licensee’s approved quality assurance program.
SCOPE
1.1 This guide provides an approach to identifying the need for and development of a test document to qualify coatings for Coating Service Level I (CSLI) service in nuclear power plants.
1.2 It is the intent of this guide to provide a recommended basis for establishing a coatings qualification test document, not to mandate a singular basis for all test documents. Variations or simplifications of the process described in this guide may be appropriate for any given operating or new construction nuclear power plant depending on its licensing commitments.
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This practice is used to prepare concrete for coatings where optimum bond is desired for service conditions such as continuous or intermittent immersion, temperature cycling, or mechanical loading.
SCOPE
1.1 This practice includes surface preparation of concrete to prepare the surface prior to the application of coatings.
1.2 This practice is intended to create a surface profile in concrete and to remove foreign materials and weak surface laitance.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard3 pagesEnglish language
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
4.1 This guide applies to personnel technically responsible for the safety-related coatings program.
4.2 It is the responsibility of each nuclear facility or organization participating in a safety-related coatings program to ensure that only those personnel within their respective organizations who meet the requirements of this guide are designated as Nuclear Coatings Specialists.
SCOPE
1.1 This guide delineates recommendations for development of procedures and criteria for designation of an individual as a Nuclear Coatings Specialist involved in coating work in nuclear facilities. The Nuclear Coatings Specialist is responsible for the technical aspects of the safety-related coatings program in a nuclear facility or organization, which includes establishing processes and quality control requirements.
1.2 This guide details the guidance provided in Guide D5144, and EPRI Report 1019157.
1.3 It is the intent of this guide to provide several alternatives for designation of personnel as Nuclear Coatings Specialists.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide3 pagesEnglish language
SIGNIFICANCE AND USE
4.1 The requirements of this guide apply to personnel who perform coating and lining work inspection during (1) fabrication, (2) receipt of items at the construction site, (3) construction, (4) pre-operational and startup testing, and (5) operational phases of nuclear facilities.
4.2 It is the responsibility of each organization participating in the project to ensure that only those personnel within their respective organizations who meet the requirements of this guide are permitted to perform coating and lining work inspection activities covered by this guide.
4.3 The organization(s) responsible for establishing the applicable requirements for activities covered by this guide shall be identified, and the scope of their responsibility shall be documented. Delegation of this responsibility to other qualified organizations is permitted and shall be documented.
4.4 It is the responsibility of the organization performing these activities to specify the detailed methods and procedures for meeting the requirements of this guide, unless those methods and procedures are otherwise specified in the contract documents.
4.5 In the event of conflict, users of this guide must recognize that the licensee’s plant-specific quality assurance program and licensing commitments shall prevail with respect to the process of qualifying personnel performing inspection of coating and lining work.
SCOPE
1.1 This guide delineates the requirements for development of procedures for the qualification and certification of personnel who perform inspection of coating and lining work. Establishment of qualification requirements to verify conformance to specified requirements for nuclear facility coating and lining work is necessary to assure satisfactory performance of the inspections and to avoid compromising safety-related coating systems.
1.2 The intent of this guide is to provide a uniform interpretation of the requirements in ANSI/ASME N45.2.6 or ANSI/ASME NQA-1 as applicable, for the inspection of coating and lining work in nuclear facilities.
1.3 It is the intent of this guide to provide a recommended basis for qualification and certification, not to mandate a singular basis for all qualifications. Variations or simplifications of the qualifications described in this guide may be appropriate for special coating and lining work other than safety-related coating and lining systems. Similarly, the qualification and certification process might be abbreviated for work of minor scope such as touch-up.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide7 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Personnel trained for coating and lining work inspection are required to perform examination/inspection tasks to verify conformance of coating and lining work to written requirements.
4.2 This guide provides guidance for development of an indoctrination and training program for training of personnel performing coating and lining work inspection.
4.3 Certification/qualification of personnel performing coating and lining work inspection is addressed in Guide D4537.
SCOPE
1.1 This guide is intended to assist those responsible for developing a program for the indoctrination and training of personnel performing coating and lining inspection work for nuclear facilities.
1.2 It is recognized that organizations and job responsibilities vary widely among utilities and also among various support and service companies. It is the responsibility of the user of this guide to identify the appropriate subject matter for its program and its specific needs.
1.3 Users of this guide must ensure that coating and lining work complies not only with this guide, but also with the licensee's plant-specific quality assurance program and licensing commitments.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide4 pagesEnglish language
SIGNIFICANCE AND USE
2.1 Capillary moisture in the concrete may be detrimental to the performance of certain coating systems that cannot tolerate moisture on or within the surface boundary.
2.2 This test method is used prior to the application of coatings on concrete.
SCOPE
1.1 This test method is used to indicate the presence of capillary moisture in concrete.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For specific caution statements, see Section 4.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard2 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Establishment of an in-service linings monitoring program permits planning and prioritization of lining maintenance work as needed to maintain lining integrity and performance in nuclear Coating Service Level III systems. Refer to ASTM MNL-8, Manual on Maintenance Coatings for Nuclear Power Plants,7 and Guide D7230, which provides guidance for selecting lining materials for new construction or maintenance of safety-related lining systems.
4.2 A linings monitoring program enables early identification and detection of potential problems in lining systems. Some Coating Service Level III lining systems may be known in advance to be suspect, deficient, or degraded. Monitoring lining performance will assist in developing follow-up procedures to resolve any significant deficiency relative to lining work.
4.3 Degraded linings may generate debris under normal operation and testing or during upset conditions that could adversely affect the performance of safety-related systems. In most cases, the consequence of the debris generation is flow blockage, essential heat transfer reduction, or both; ultimately leading to degradation of equipment or system performance. A linings monitoring program may be required to fulfill licensing commitments for Coating Service Level III lining work.
SCOPE
1.1 This guide covers procedures for establishing a program to monitor the performance of Coating Service Level III lining (and coating) systems in operating nuclear power plants. Monitoring is an ongoing process of evaluating the condition of the in-service lining systems.
1.2 Coating Service Level III lining systems subject to this guide are generally those applied to metal substrates comprising raw water, condensate-quality water, or fuel oil wetted (that is, full or intermittent immersion) surfaces in systems that may include:
1.2.1 Service water piping upstream of safety-related components,
1.2.2 Service water pump internals (draft tube, volutes, and diffusers),
1.2.3 Service water heat exchangers including the channels, pass partitions, tubesheets, end bells, and covers
1.2.4 Service water strainers,
1.2.5 Reactor water storage tanks (RWSTs),
1.2.6 Refuel cavity water storage tanks,
1.2.7 Reactor makeup water system,
1.2.8 Component cooling water system,
1.2.9 Lube oil tanks for safety-related equipment, and
1.2.10 Emergency diesel fuel oil system.
1.3 It is the intent of this guide to provide a recommended basis for establishing a linings monitoring program, not to mandate a singular basis for all programs. Variations or simplifications of the program described in this guide may be appropriate for any given operating nuclear power plant depending on its licensing commitments. Similar guidelines may be applicable for certain Coating Service Level II applications such as fluid immersion systems.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide6 pagesEnglish language
SIGNIFICANCE AND USE
3.1 The results obtained by this test method can be used in combination with other test methods for the selection of a lining for surfaces in flue gas desulfurization (FGD) systems that will be exposed to hot unscrubbed flue gas or to scrubbed gas that has been reheated well above the water dew point.
3.1.1 This test method does not evaluate or correlate to areas within the scrubber or scrubbed gas streams at temperatures at or below the water dew point.
3.2 This test method is intended to evaluate the combined effects of heat and exposure to sulfuric acid upon a lining system as applied to a carbon steel substrate. It does not produce the thermal gradient through the lining that may exist in actual applications. Actual lining performance may also be affected by concurrent physical or mechanical effects and other chemicals that may be present in the flue gas.
3.3 This test method evaluates major failure modes of linings applied to square test panels that are cycled from room temperature to a designated elevated temperature.
3.4 The recommended test temperatures of 200°F (93°C) and 350°F (177°C) are based on typical maximum operating zone temperatures in flue gas desulfurizations systems. Other temperatures may be evaluated as desired. Cycling to lower temperatures, including freezing, may be considered if applicable.
3.5 The standard acid concentration for all tests is 20 %, recognizing that the concentration will quickly rise to the equilibrium at the selected test temperature.
SCOPE
1.1 This test method is intended to evaluate the sulfuric acid resistance at elevated temperatures of polymer linings applied to carbon steel substrates subject to sulfuric acid attack.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
3.1 Chemical cleaning and etching is used to prepare concrete for coating.
3.2 Residual chemicals not removed by water rinsing may adversely affect the performance and adhesion of coatings applied over prepared concrete surfaces. It is the intent of this test method to determine that residual chemicals have been removed by measuring the acidity or alkalinity of the final rinsed surface.
SCOPE
1.1 This test method covers procedures for determining the acidity or alkalinity of concrete surfaces prepared by chemical cleaning or etching prior to coating.
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard2 pagesEnglish language
SIGNIFICANCE AND USE
2.1 Clean compressed air is required to prevent contamination of coating materials and surfaces being prepared for coating. This test method is a visual examination technique for determining oil or water in compressed air. Other types of contamination may require additional analytical techniques for detection.
SCOPE
1.1 This test method is used to determine the presence of oil or water in compressed air used for abrasive blast cleaning, air blast cleaning, and coating application operations.
1.2 The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For specific hazard statements, see Section 4.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard2 pagesEnglish language
SIGNIFICANCE AND USE
3.1 Periodic inspections are essential to evaluate lining performance, to detect existing damage potential problems, and to plan scheduled maintenance. The frequency of these inspections may diminish or increase with time depending upon lining performance.
SCOPE
1.1 This practice describes procedures for conducting inspections of the conditions of various linings in operating Flue Gas Desulfurization (FGD) system components.
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For specific hazard statements, see Section 8.
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Surface cleaning is to be used to prepare concrete unit masonry surfaces for applying coatings intended for light duty service, splash and spillage of water and chemical solutions, radiation exposure, decontamination, and repeated washdowns with alkaline cleaners.
SCOPE
1.1 This practice covers surface cleaning of concrete masonry units to remove dust, dirt, mortar spatter, oil, and grease prior to the application of coatings. Procedures include vacuum cleaning, air-blast cleaning, water cleaning, detergent water wash, steam cleaning, and mechanical cleaning.
1.2 This practice may alter the surface profile of the concrete but is primarily intended to clean the surface.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For specific hazard statements, see Section 5.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard2 pagesEnglish language
ABSTRACT
This specification covers the design and fabrication of metal components for flue gas desulfurization equipment, including absorber, tanks, chimney liners, ductwork, and associated equipment intended for use in protective lining applications, that are to be lined for corrosion or abrasion resistance, or both. It does not however cover the structural performance of the components and the use of metallic linings. Each of the components shall be designed in such a way that it conforms to the engineering requirements for rigidity wherein the effects of pressure, wind, seismic, and other design loads shall be considered; accessability to welding, grinding, surface preparation, and lining application; shell penetrations; appurtenances inside components such as agitators, anti-swirl baffles, gaging devices, internal piping, ladders, and support brackets; and structural reinforcement members and supports. All internal welds shall be continuous without imperfections and the degree of weld preparation prior to lining shall depend on the type of lining to be applied. Riveted joints and internal bolted joints shall not be used while lap bolted joints shall be avoided whenever possible. Intermittent or spot welding shall not be permitted as well.
SCOPE
1.1 This specification covers the design and fabrication of metal components for flue gas desulfurization (FGD) equipment, including absorbers, tanks, chimney liners, ductwork and associated equipment that are to be lined for corrosion or abrasion resistance, or both.
1.2 Limitations:
1.2.1 This specification is intended only to define the design considerations for successful application and performance of protective linings for FGD system components.
1.2.2 It does not cover structural performance of FGD components.
1.2.3 It does not cover use of metallic linings.
1.3 This specification represents the minimum requirements for lining work. In cases in which the manufacturer's instructions and recommendations differ from this specification, these differences shall be resolved before fabrication is started.
1.4 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish language
SIGNIFICANCE AND USE
4.1 The storage of corrosive or abrasive solutions or suspensions requires that the metal surface of storage tanks, large pipes, or holding vessels be lined with a material that resists such action. Vulcanized rubber that is securely adhered to the tank or other metal surface imparts such resistance. An integral part of the installation of such linings is the vulcanization operation that produces proper mechanical strength, chemical resistance, and sufficient rubber-to-metal adhesion.
4.2 Service conditions will dictate what type of rubber is used. Also, the service conditions will determine the proper thickness of the rubber and the particular compound or compounds used in a lining. For example: temperatures over 140°F (60°C) typically require a thickness of 1/4 in. (6.35 mm). Some service conditions that have a solution composed of several chemicals may require different layers of rubber compounds. Within these layers, the hardness or durometer of the rubber may be changed as well to provide the longest service life of the rubber lining. Consult with the rubber lining manufacturer when selecting the rubber lining system and preparing application specifications and procedures.
SCOPE
1.1 This practice covers the techniques used to install rubber lining sheet stock in metal tanks, pipes, and other components. Installation requirements, procedures, inspection instructions, and storage conditions for the lined tanks or equipment are outlined.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard9 pagesEnglish language
ABSTRACT
This practice provides a standard qualifying method for coating applicators to verify their proficiency and ability to attain the required quality for application of specified coatings to concrete surfaces including those in safety-related areas in a nuclear facility. Variations or simplifications of the practice may be appropriate for special coating work such as maintenance. This practice does not intend to mandate a singular basis for all qualifications. It intends to judge only the ability of the coating applicator to apply specified coatings with the proper tools and equipment. This practice requires the coating applicator perform the application using the proper technique and application equipment. The surfaces of the concrete test area shall be prepared as prescribed. The coating applicator shall demonstrate the ability to apply the specified coating to the prescribed uniform dry film thickness Evaluation of the coating application, reports preparation, and qualifications shall conform to this practice.
SCOPE
1.1 This practice provides a standard qualifying method for coating applicators to verify their proficiency and ability to attain the required quality for application of specified coatings to concrete surfaces including those in safety-related areas in a nuclear facility.
1.2 Variations or simplifications of the practice set forth herein may be appropriate for special coating work such as maintenance. It is not the intent of this practice to mandate a singular basis for all qualifications.
1.3 Evaluation of the coating applicator being qualified in accordance with this practice, shall be by qualified agents as specified in 4.1. Reports shall be prepared as specified in Section 5, and qualification as specified in Section 6.
1.4 It is the intent of this practice to judge only the ability of the coating applicator to apply specified coatings with the proper tools and equipment.
1.5 The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are for information only.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
ABSTRACT
This practice provides a qualifying method to verify the proficiency and ability of coating applicators to attain the required quality for application of specified coatings to steel surfaces given the proper tools and equipment. The coating applicator shall be provided with information on the specified coating material and with coating materials properly mixed and ready for application, necessary equipment for application of the specified coating, miscellaneous materials for cleaning the equipment, a practice area, all necessary safety equipment, and thickness gage. The coating applicator shall then be required to demonstrate his ability to apply the specified coating on a test panel using the proper technique and application equipment. The evaluation of the coating applicator shall be made by two qualifying agents, only one of which can be production related. Qualifying agents shall inspect the finished surface and shall verify that it conforms to the requirements specified.
SCOPE
1.1 This practice provides a standard qualifying method for coating applicators to verify their proficiency and ability to attain the required quality for application of specified coatings to steel surfaces including those in safety-related areas in a nuclear facility.
1.2 Variations or simplifications of the practice set forth herein may be appropriate for special coating work such as maintenance or qualifications of equipment suppliers shop personnel. It is not the intent of this practice to mandate a singular basis for all qualifications.
1.3 Evaluation of the coating applicator being qualified in accordance with this practice, shall be by qualified agents as specified in 4.1. Reports shall be prepared as specified in Section 5, and certification as specified in Section 6.
1.4 It is the intent of this practice to judge only the ability of the coating applicator to apply specified coatings with the proper tools and equipment.
1.5 The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are for information only.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health and environmental practices and determine the applicability of regulatory limitations prior to use.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard3 pagesEnglish language
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This practice is used to prepare concrete for coatings where optimum bond is desired for service conditions such as continuous or intermittent immersion, temperature cycling, or mechanical loading.
SCOPE
1.1 This practice covers surface preparation of concrete to prepare the surface prior to the application of coatings.
1.2 This practice is intended to alter the surface profile of the concrete and to remove foreign materials and weak surface laitance.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For specific hazard statements, see Section 6.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard3 pagesEnglish language
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
3.1 The lining test described in 6.2 may be used to evaluate the chemical resistance characteristics of coating systems for lining surfaces of tanks, vessels and similar facilities used in Coating Service Level I and II applications in a nuclear power plant. For the evaluation of linings in Coating Service Level III water immersion applications in nuclear power plants use the test methods and guidance found in Guide D7230.
3.2 The specific chemical resistance tests described in 6.1 are dependent upon the relative severity of the service conditions. The specific chemical reagents to be used shall be specified to reflect the intended service conditions.
3.3 At the discretion of the user, the methods presented may also be used to evaluate coatings and linings for applications in other types of power plants or other industrial services.
SCOPE
1.1 This test method establishes procedures for the evaluation of the chemical resistance of coatings and linings for use in Coating Service Level I and II applications in nuclear power plants.
1.2 This test method is intended to be used as a screening test to evaluate coatings and linings on steel and concrete substrates.
1.3 This test method addresses two exposure intervals:
(1) Short Term (Typically 5 days): Such exposures are primarily applicable for coatings exposed to chemical splash or spill.
(2) Long Term (Typically 180 days): Such exposures are primarily applicable for linings exposed to continuous or near-continuous chemical immersion.
1.4 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard2 pagesEnglish language
- Standard2 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Surface cleaning is used to prepare concrete surfaces for applying coatings intended for light-duty service.
4.2 Use of this practice alone is not intended where protective systems will be used for continuous or intermittent immersion, mechanical loading, or for protective systems needing optimum bond for satisfactory performance (see Practices D4259 and D4260).
SCOPE
1.1 This practice includes surface cleaning of concrete to remove grease, dirt, and loose material prior to the application of coatings. Procedures include broom cleaning, vacuum cleaning, air blast cleaning, water cleaning, detergent water cleaning, and steam cleaning.
1.2 This practice is not intended to alter the surface profile of the concrete but to clean the surface.
1.3 The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For specific hazard statements, see Section 5.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard3 pagesEnglish language
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
4.1 This test method is designed to provide a uniform test to assess the suitability of coatings, used in nuclear power facilities, under radiation exposure for the life of the facilities, including radiation during a DBA (Coating Service Level I areas only). Specific plant radiation exposure may exceed or be less than the amount specified in 7.2 of this standard. If required by the licensee design basis, the gamma dose used may exceed the actual anticipated plant gamma dose to account for beta dose. Coatings in Level II and III areas (outside primary containment) are expected to be exposed to lower accumulated radiation doses.
SCOPE
1.1 This test method covers a standard procedure for evaluating the lifetime radiation tolerance of coatings to be used in nuclear power plants. This test method is applicable to Coating Service Levels I, II, and III.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard2 pagesEnglish language
- Standard2 pagesEnglish language
SIGNIFICANCE AND USE
4.1 For conformance with the intent of the criteria listed in 2.2 and 2.3, coating qualification tests are founded on plant-specific test parameters that realistically reflect or bound the material and process variables that can reasonably be expected to influence qualification testing performance.
4.2 This guide provides guidance for evaluating existing coating system qualification data for applicability to the nuclear plant desiring to use a coating system not previously used in the plant or to qualify an existing coating system.
4.3 It is recognized that new-build plants, as well as small modular reactors currently under development, may have design features that differ from those of the operating plants that formed the basis for the existing test data. Therefore, careful review is required to assure that coating performance requirements critical to the new design are adequately addressed in the existing data or the need for additional coating testing is identified.
SCOPE
1.1 The purpose of this guide is to identify evaluation variables that can be used to determine whether existing coating qualification test data (for example, design basis accident or DBA, chemical resistance, fire resistance, thermal conductivity, etc.) meet the respective nuclear power plant qualification requirements or whether requalification is required. Guidance on developing a coating qualification test plan/procedure to qualify a new coating is beyond the scope of this standard.
1.2 This guide is intended for use in new construction and for refurbishing existing coating systems applied to concrete and metal substrates within containment.
1.3 This guide is intended for the use by, or under the supervision of, a person knowledgeable in coating technology and coatings used in CSL I applications, such as a person meeting the requirements of Guide D7108 or equivalent.
1.4 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide6 pagesEnglish language
SIGNIFICANCE AND USE
3.1 Water-blast cleaning with (SSPC-TR2/NACE 6G 198; SSPC-SP 5 (WAB)/NACE WAB-1; SSPC-SP 10 (WAB)/NACE WAB-2; SSPC-SP 6 (WAB)/NACE WAB-3; SSPC-SP 14 (WAB)/NACE WAB-8); SSPC-SP 7 (WAB)/NACE WAB-4 or without, (SSPC-SP WJ-1/NACE WJ-1; SSPC-SP WJ-2/NACE WJ-2; SSPC-SP WJ-3/NACE WJ-3; SSPC-SP WJ-4/NACE WJ-4) abrasive, results in flash rusting under some environmental conditions. Inhibitors are used to prevent flash rusting while drying and before coating application. The inhibitor or reaction products of the inhibitor on the substrate becomes part of the coating systems. Coating performance may be influenced by the inhibitor. Soluble contaminants or unreacted inhibitors left on the surface under the coating may cause premature failure. This practice includes a comparison of coating performance with and without inhibitors using various laboratory tests to simulate a range of conditions such as high moisture, marine atmospheric or water immersion.
3.2 The user or specifier must determine the specific test methods to be used and exposure conditions. Some test methods referenced may not be applicable to all types of coatings.
SCOPE
1.1 This practice covers procedures to evaluate the compatibility of coatings with inhibitors used to prevent flash rusting of steel before application of coatings.
1.2 The inhibitors are used with water-blast cleaning surface preparation and may be used with or without abrasives.
1.3 The manufacturer of the coatings shall be consulted to ensure compatibility of inhibitors with the coatings.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard3 pagesEnglish language
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Quality assurance, as covered by this practice, comprises all those planned and systematic actions necessary to provide adequate confidence that safety-related coating work in nuclear facilities as defined in Guide D5144, will perform satisfactorily in service.
4.2 It is not practical to impose all the requirements of this practice on certain specific items that require only a small quantity of coating material. The licensee, consistent with his formal Quality Assurance Program, may accept affidavits of compliance or certification attesting to the quality of a shop or field coating for such items. If required by licensing commitment; safety-related coatings that are not qualified or for which the quantification basis is indeterminate as defined in Guide D5144, shall be identified, quantified, and documented.
4.3 This practice may be incorporated in a project specification by direct reference or may be used to provide guidelines for the quality assurance program for coatings, on the basis of the licensee’s requirements. Effective use of this practice may also require the incorporation of applicable sections in project specifications for coatings on concrete, steel, equipment, and other related items.
SCOPE
1.1 This standard replaces ANSI N101.4 and provides a common basis for, and specifically comprises quality assurance requirements applicable to, safety-related protective coating work in Coating Service Level I areas of nuclear facilities as defined in Guide D5144.
1.2 This standard meets the requirements of ANSI N101.4 while also recognizing advancements in technology and industry practices since transfer to ASTM responsibility for updating, rewriting, and issuing replacement standards to ANSI N101.4.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard18 pagesEnglish language
- Standard18 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Establishment of an in-service coatings monitoring program permits planning and prioritization of coatings maintenance work as needed to maintain coating integrity and performance in nuclear CSL I coating systems. For additional information on nuclear maintenance coating work, refer to ASTM MNL8.4
4.2 A coatings monitoring program enables early identification and detection of potential problems in coating systems. Some CSL I coating systems may be known in advance to be suspect, deficient, or unqualified. Monitoring coating performance will assist in developing follow-up procedures to resolve any significant deficiency relative to coating work.
4.3 Degraded coatings may generate debris under design basis accident conditions that could adversely affect the performance of the post-accident safety systems. A coatings monitoring program may be required to fulfill safety analysis report and generic letter commitments for CSL I coating work in a nuclear power plant facility.
SCOPE
1.1 This standard covers procedures for establishing a monitoring program for condition assessment of Coating Service Level (CSL) I coating systems in operating nuclear power plants. Monitoring is an ongoing process of evaluating the condition and performance of the in-service coating systems.
1.2 It is the intent of this standard to provide a recommended basis for establishing a coatings condition assessment program, not to mandate a singular basis for all programs. Variations or simplifications of the program described in this standard may be appropriate for each operating nuclear power plant depending on their licensing commitments.
1.3 This requirements of ASME Section XI, In-Service Inspection Subsections IWE and IWL are beyond the scope of this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Guide5 pagesEnglish language
- Guide5 pagesEnglish language
SIGNIFICANCE AND USE
4.1 This guide addresses the concerns of Regulation Guide 1.54 and USNRC Standard Review Plan 6.1.2, and the replacement of ANSI Standards N5.12, N101.2, and N101.4. This guide covers coating work on previously coated surfaces as well as bare substrates. This guide applies to all coating work in Coating Service Level I and III areas (that is, safety-related coating work). Applicable sections of this guide may also be used to evaluate and select protective coatings for Coating Service Level II areas where deemed appropriate by the licensee.
4.2 The testing referenced in this guide is particularly appropriate for safety-related coatings inside the reactor-containment. Other test methods may be used for assessing the suitability for service of safety-related coatings outside the reactor-containment. Criteria for qualification and performance monitoring of Coating Service Level III coatings shall be addressed in job specifications. Guidance for selecting and performance monitoring of Coating Service Level III coatings is provided Guides D7230 and D7167 respectively, and Sections 4.4 and 4.5 of EPRI 1019157 (formerly TR-109937 and 1003102.).
4.3 Users of this guide must ensure that coatings work complies not only with this guide, but also with the licensee's plant-specific quality assurance program and licensing commitments.
4.4 Safety-Related Coatings:
4.4.1 The qualification of coatings for Coating Service Levels I and III are different even though they are both safety-related. This guide provides the minimum requirements for qualifying Coating Service Level I coatings and also provides guidance for additional qualification tests that may be used to evaluate Coating Service Level I coatings. This guide also provides guidance concerning selection of Coating Service Level III coatings.
4.4.2 Coating Service Level I Coatings:
4.4.2.1 All Coating Service Level I coatings must be resistant to the effects of radiation and must be DBA qualified. The test sp...
SCOPE
1.1 This guide provides a common basis on which protective coatings for the surfaces of nuclear power generating facilities may be qualified and selected by reproducible evaluation tests. This guide also provides guidance for application and maintenance of protective coatings. Under the environmental operating and accident conditions of nuclear power generation facilities, encompassing pressurized water reactors (PWRs) and boiling water reactors (BWRs), coating performance may be affected by exposure to any one, all, or a combination of the following conditions: ionizing radiation; contamination by radioactive nuclides and subsequent decontamination processes; chemical and water sprays; high-temperature high-pressure steam; and abrasion or wear.
1.2 The content of this guide includes:
Section
Referenced Documents
2
Terminology
3
Significance and Use
4
Coating Material Testing
5
Thermal Conductivity
5
Surface Preparation, Coating Application, and Inspection for
Shop and Field Work
6
Quality Assurance
7
Keywords
8
1.2.1 In addition, this guide addresses technical topics within ANSI N5.12 and ANSI N101.2 that are covered by separate ASTM standards, for example, surface preparation, (shop and field) and coating application, (shop and field).
1.2.2 Applicable sections of this guide and specific acceptance criteria may be incorporated into specifications and other documents where appropriate.2
1.3 The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Guide6 pagesEnglish language
- Guide6 pagesEnglish language
SIGNIFICANCE AND USE
4.1 This test method is designed to provide a uniform test to determine the suitability of Coating Service Level 1 coatings used inside primary containment of light-water nuclear facilities under simulated DBA conditions. This test method is intended only to demonstrate that under DBA conditions, the coatings will remain intact and not form debris which could unacceptably compromise the operability of engineered safety systems. Deviations in actual surface preparation and in application and curing of the coating materials from qualification test parameters require an engineering evaluation to determine if additional testing is required.
4.2 Since different plants have different tolerance levels for coating conditions, the definition of appropriate acceptance criteria is to be developed by the license holder based on individual plant engineered safety systems operability considerations.
4.3 Use of this standard is predicated on the testing facility having a quality assurance program acceptable to the licensee.
SCOPE
1.1 This test method establishes procedures for evaluating protective coating systems test specimens under simulated DBA conditions. Included are a description of conditions and apparatus for temperature-pressure testing, and requirements for preparing, irradiating, testing, examining, evaluating, and documenting the samples.
1.2 Consideration should be given to testing using worst case conditions (for example, surface preparation, temperature and pressure profile, irradiation, spray chemistry, chemical resistance, etc.) in an effort to reduce the number of tests required by changing plant accident calculations, changes in coating selection, etc.
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 There are several methods for managing non-conforming coatings in an operating nuclear power plant. This guide outlines methods that have been determined to be acceptable to the nuclear industry.
5.2 Managing the amount of non-conforming coatings is key to ensuring the amount assumed, in the licensing bases is not exceeded.
5.3 EPRI Report 1003102 Revision 1 (formerly TR-109937) provides additional information on the selection, application, inspection and maintenance of nuclear plant safety-related protective coatings. This reference offers a detailed discussion of important considerations related to protective coatings and can be used to supplement this guide as deemed necessary.
SCOPE
1.1 This guide provides the user with guidance on developing a program for managing non-conforming coatings in Coating Service Level I areas of a nuclear power plant.
1.2 Non-conforming coatings include degraded previously DBA-qualified or acceptable coatings, unqualified coatings, unknown coatings, and unacceptable coatings.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Guide5 pagesEnglish language
- Guide5 pagesEnglish language
SCOPE
1.1 This terminology covers terms and their definitions relevant to the use of protective coatings in nuclear power plants.
- Standard3 pagesEnglish language
- Standard3 pagesEnglish language
ABSTRACT
This practice provides a criteria guide and procedural method to assist utility owners, architects, engineers, constructors, and other selection agencies in determining the overall qualifications of a coating contractor to execute coating work for the primary containment and other safety-related facilities of light-water nuclear power plants. The qualification criteria and requirements address the essential basic capability of a contractor to execute nuclear coating work. The evaluation procedures contained herein are designed to be adaptive to detailed final qualification processes. Variation or simplification of the practice is appropriate for non safety-related areas of nuclear power plants, fossil fueled facilities, and other industrial projects. The nine evaluation categories, which detail the specific data to be provided by the contractor as essential to determining qualification status, are as follows: (1) personnel employed; (2) work experience; (3)equipment inventory; (4) quality assurance/control; (5) training and supervisory program; (6) safety program; (7) production/cost control report; (8) financial capability; and (9) current and projected performance capability. In addition, a tenth untitled category has been provided on the evaluation work for inclusion of other information pertinent to a specific project.
SCOPE
1.1 This practice provides a criteria guide and procedural method to assist utility owners, architects, engineers, constructors, and other selection agencies in determining the overall qualifications of a coating contractor to execute coating work for the primary containment and other safety-related facilities of light-water nuclear power plants.
1.2 The qualification criteria and requirements address the essential basic capability of a contractor to execute nuclear coating work. Obviously, the specific capability to execute those requirements unique to a given project must also be carefully considered. The evaluation procedure contained in this practice is designed to be adaptive to this detailed final qualification process. Variation or simplification of the practice is appropriate for non safety-related areas of nuclear power plants, fossil fueled facilities, and other industrial projects.
1.3 The overall capability of a contractor to successfully execute the varied and complex requirements of nuclear coating work is dependent upon competency in a variety of essential categories.
1.4 The nine evaluation categories described in Sections 3 – 12 detail the specific data to be provided by the contractor as essential to determining qualification status. In addition, a tenth untitled category has been provided on the evaluation work described in Section 12 for inclusion of other information pertinent to a specific project.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard3 pagesEnglish language
- Standard3 pagesEnglish language
SCOPE
1.1 This terminology covers terms and their definitions relevant to the use of protective coatings in nuclear power plants.
- Standard3 pagesEnglish language
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Safety-related service water system (SWS) components are designed to provide adequate cooling to equipment essential to the safe operation and shutdown of the plant. Linings in these systems are installed to maintain the integrity of the system components by preventing corrosion and erosion of the metal materials of construction. Linings on SWS surfaces upstream of components, including heat exchangers, orifice plates, strainers, and valves, the detachment of which may affect safe-plant operation or shutdown, may be considered safety-related, depending on plant-specific licensing commitments and design bases.
5.2 The testing presented in this guide is used to provide reasonable assurance that the linings, when properly applied, will be suitable for the intended service by preventing corrosion and erosion for some extended period of time. Additionally, the test data derived allows development of schedules, methods, and techniques for assessing the condition of the lining materials (see Guide D7167). The ultimate objective of the testing is to avoid lining failures that could result in blockage of equipment, such as piping or heat transfer components, preventing the system or component from performing its intended safety function.
5.3 It is expected that this guide will be used by:
5.3.1 Lining manufacturers for comparing specific products and systems and to establish a qualification basis for recommended linings and
5.3.2 End users seeking a consistent design basis for candidate coating systems.
5.4 In the event of conflict, users of this guide must recognize that the licensee's plant-specific quality assurance program and licensing commitments shall prevail with respect to the selection process for and qualification of CSL III lining materials.
5.5 Operating experience has shown that the most severe operating conditions with respect to heat exchanger linings occur on pass partitions. A phenomenon known as the “cold wall effect” accelerates mois...
SCOPE
1.1 This guide establishes procedures for evaluating lining system test specimens under simulated operating conditions.
1.2 Lining systems to be tested in accordance with this guide are intended for use in both new construction and for refurbishing existing systems or components.
1.3 The lining systems evaluated in accordance with this guide are expected to be applied to metal substrates comprising water-wetted (that is, continuous or intermittent immersion) surfaces in systems that may include:
1.3.1 Service water piping upstream of safety-related components,
1.3.2 Service water pump internals (draft tube, volutes, and diffusers),
1.3.3 Service water heat exchanger channels, pass partitions, tubesheets, end bells, and covers,
1.3.4 Service water strainers, and
1.3.5 Refueling water storage tanks and refuel cavity water storage tanks.
1.4 This guide anticipates that the lining systems to be tested include liquid-grade and paste-grade polymeric materials. Sheet type lining materials, such as rubber, are excluded from the scope of this guide.
1.5 Because of the specialized nature of these tests and the desire in many cases to simulate to some degree the expected service environment, the creation of a standard practice is not practical. This standard gives guidance in setting up tests and specifies test procedures and reporting requirements that can be followed even with differing materials, specimen preparation methods, and test facilities.
1.6 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and to determine the appl...
- Guide8 pagesEnglish language
SIGNIFICANCE AND USE
3.1 The results obtained by these test methods can be used in combination with other test methods for the selection of a lining in flue gas desulfurization (FGD) systems.
3.2 These methods are intended to evaluate effects of heat alone upon a lining system as applied to a carbon steel substrate. These methods do not produce the thermal gradient that may exist in actual applications. Actual lining performance may also be effected by concurrent physical mechanical or chemical effects.
3.3 These methods evaluate major failure modes of linings applied to square test panels.
3.4 The recommended test temperatures of 200°F (93°C) and 350°F (177°C) are based on typical maximum operating zone temperatures in flue gas desulfurizations systems. Other temperatures may be evaluated as desired.
SCOPE
1.1 This test method is intended to evaluate the resistance of polymer linings applied to carbon steel substrates to elevated temperatures. Two separate methods are included as follows:
1.1.1 Test Method A Continuous elevated temperature exposure, and
1.1.2 Test Method B Cycling elevated temperature exposure.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard3 pagesEnglish language
Frequently Asked Questions
D33 is a Technical Committee within ASTM International. It is named "Protective Coating and Lining Work for Power Generation Facilities" and is responsible for: The development of standard specifications, test methods, practices, definitions, and classifications for organic and inorganic protective coating and lining work for power generation facilities. The committee will coordinate its efforts with other ASTM Committees and outside organizations having mutual interests. This committee has published 144 standards.
D33 develops ASTM standards in the area of Information technology. The scope of work includes: The development of standard specifications, test methods, practices, definitions, and classifications for organic and inorganic protective coating and lining work for power generation facilities. The committee will coordinate its efforts with other ASTM Committees and outside organizations having mutual interests. Currently, there are 144 published standards from this technical committee.
ASTM is a standardization organization that develops and publishes standards to support industry, commerce, and regulatory requirements.
A Technical Committee (TC) in ASTM is a group of experts responsible for developing international standards in a specific technical area. TCs are composed of national member body delegates and work through consensus to create standards that meet global industry needs. Each TC may have subcommittees (SCs) and working groups (WGs) for specialized topics.