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ASTM D5163-05

(Guide)

Standard Guide for Establishing Procedures to Monitor the Performance of Service Level I Coatings in an Operating Nuclear Power Plant

Standard Guide for Establishing Procedures to Monitor the Performance of Service Level I Coatings in an Operating Nuclear Power Plant

SCOPE
1.1 This guide covers procedures for establishing a program to monitor the performance of Coating Service Level I coating systems in operating nuclear power plants. Monitoring is an on going process of evaluating the condition of the in-service coating systems.
1.2 It is the intent of this guide to provide a recommended basis for establishing a coatings monitoring program, not to mandate a singular basis for all programs. Variations or simplifications of the program described in this guide may be appropriate for each operating nuclear power plant depending on their licensing commitments. Similar guidelines are applicable for Coating Service Level III and other areas outside containment.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

Status
Historical
Publication Date
31-Dec-2004
ICS
27.120.20 - Nuclear power plants. Safety
Technical Committee
D33 - Protective Coating and Lining Work for Power Generation Facilities
Drafting Committee
D33.04 - Quality Systems and Inspection
Current Stage
Ref Project

Relations

Replaced By
ASTM D5163-05a - Standard Guide for Establishing Procedures to Monitor the Performance of Service Level I Coatings in an Operating Nuclear Power Plant
Effective Date
01-Mar-2005

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ASTM D5163-05 - Standard Guide for Establishing Procedures to Monitor the Performance of Service Level I Coatings in an Operating Nuclear Power PlantASTM D5163-05 - Standard Guide for Establishing Procedures to Monitor the Performance of Service Level I Coatings in an Operating Nuclear Power Plant
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ASTM D5163-05 - Standard Guide for Establishing Procedures to Monitor the Performance of Service Level I Coatings in an Operating Nuclear Power Plant
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation:D5163–05
Standard Guide for
Establishing Procedures to Monitor the Performance of
Coating Service Level I Coating Systems in an Operating
1
Nuclear Power Plant
This standard is issued under the fixed designation D 5163; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (ε) indicates an editorial change since the last revision or reapproval.
1. Scope D 4541 Test Method for Pull-Off Strength of Coatings
Using Portable Adhesion Testers
1.1 This guide covers procedures for establishing a program
D 6677 Test Method for Evaluating Adhesion by Knife
to monitor the performance of Coating Service Level I coating
F 1130 Practice for Inspecting the Coating System of a Ship
systems in operating nuclear power plants. Monitoring is an on
2.2 ANSI Standard:
going process of evaluating the condition of the in-service
N45.2.6—Qualification of Inspection, Examination, and
coating systems.
3
Testing Personnel for Nuclear Power Plants
1.2 It is the intent of this guide to provide a recommended
basis for establishing a coatings monitoring program, not to
2.3 SSPC Standard:
mandate a singular basis for all programs. Variations or
SSPC-PA 2—Measurement of Dry Paint Thickness With
simplifications of the program described in this guide may be
4
Magnetic Gages
appropriate for each operating nuclear power plant depending
SSPC-VIS 2—Standard Method of Evaluating Degree of
on their licensing commitments. Similar guidelines are appli-
4
Rusting on Painted Steel Surfaces
cable for Coating Service Level III and other areas outside
containment.
3. Significance and Use
1.3 This standard does not purport to address all of the
3.1 Establishment of an in-service coatings monitoring pro-
safety concerns, if any, associated with its use. It is the
gram permits planning and prioritization of coatings mainte-
responsibility of the user of this standard to establish appro-
nance work as needed to maintain coating integrity and
priate safety and health practices and determine the applica-
performance in nuclear Coating Service Level I coating sys-
bility of regulatory limitations prior to use.
tems. For additional information on nuclear maintenance
2. Referenced Documents coatingwork,refertoASTMManualonMaintenanceCoatings
5
2 for Nuclear Power Plants.
2.1 ASTM Standards:
3.2 Acoatings monitoring program enables early identifica-
D 610 Test Method for Evaluating Degree of Rusting on
tion and detection of potential problems in coating systems.
Painted Steel Surfaces
Some Coating Service Level I coating systems may be known
D 714 Test Method for Evaluating Degree of Blistering of
in advance to be suspect, deficient, or unqualified. Monitoring
Paints
coating performance will assist in developing follow-up pro-
D 1186 Test Methods for Nondestructive Measurement of
cedures to resolve any significant deficiency relative to coating
Dry Film Thickness of Nonmagnetic Coatings Applied to
work.
a Ferrous Base
3.3 Degraded coatings may generate debris under design
D 3359 Test Methods for MeasuringAdhesion by Tape Test
basis accident conditions that could adversely affect the per-
D 4537 Guide for Establishing Procedures to Qualify and
formance of the post-accident safety systems. A coatings
Certify Personnel Performing Coating Work Inspection in
monitoring program may be required to fulfill safety analysis
Nuclear Facilities
report and generic letter commitments for Coating Service
Level I coating work in a nuclear power plant facility.
1
This guide is under the jurisdiction of ASTM Committee D33 on Protective
Coating and Lining Work for Power Generation Facilities and is the direct
responsibility of Subcommittee D33.04 on Quality Systems and Inspection.
3
Current edition approved Jan. 1, 2005. Published February 2005. Originally Available fromAmerican National Standards Institute (ANSI), 25 W. 43rd St.,
approved in 1991. Last previous edition approved in 2004 as D 5163 – 04a. 4th Floor, New York, NY 10036.
2 4
For referenced ASTM standards, visit the ASTM website, www.astm.org, or Available from SSPC: The Society for Protective Coatings, 40 24th St., 6th
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Floor, Pittsburgh, PA 15222-4656.
5
Standards volume information, refer to the standard’s Document Summary page on Available from ASTM International Headquarters, 100 Barr Harbor Dr., West
the ASTM website. Conshohocken, PA 19428-2959.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1

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D5163–05
4. Responsibility services and equipment required for inspection are provided.
Fac
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4.1 For conformance with the intent of the criteria listed in 2.2 and 2.3, coating qualification tests are founded on plant-specific test parameters that realistically reflect or bound the material and process variables that can reasonably be expected to influence qualification testing performance.  
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4.1 Establishment of an in-service coatings monitoring program permits planning and prioritization of coatings maintenance work as needed to maintain coating integrity and performance in nuclear CSL I coating systems. For additional information on nuclear maintenance coating work, refer to ASTM MNL8.4  
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3.1 The objectives of a reactor vessel surveillance program are twofold. The first requirement of the program is to monitor changes in the fracture toughness properties of ferritic materials in the reactor vessel beltline region resulting from exposure to neutron irradiation and the thermal environment. The second requirement is to make use of the data obtained from the surveillance program to determine the conditions under which the vessel can be operated throughout its service life.  
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1.1 This practice covers the methodology, summarized in Annex A1, to be used in the analysis and interpretation of neutron exposure data obtained from LWR pressure vessel surveillance programs and, based on the results of that analysis, establishes a formalism to be used to evaluate present and future condition of the pressure vessel and its support structures2 (1-74).3  
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ASTM E3104-17(2023)(Specification)
Standard Specification for Strippable and Removable Coatings to Mitigate Spread of Radioactive Contamination

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This specification prescribes the performance criteria for strippable/removable coatings used in immobilizing radioactive contamination, minimizing worker exposure, and facilitating subsequent decontamination or protecting uncontaminated areas against the spread of radioactive contamination. It covers the minimum performance requirements (shelf life, tensile strength, adhesion, abrasion resistance, dry/cure time, decontamination factor, airborne release fraction) as well as the mechanical and chemical properties for strippable/removable coatings. The strippable/removable coating is intended to reduce: migration of the radioactive contamination into or along buildings, equipment, and other surfaces; resuspension of contamination into the air and the airborne intake hazards of the contamination; and the spread of contamination as a result of external forces such as pedestrian traffic. The strippable/removable coating shall: be applicable to both vertical and horizontal surfaces; work within a range of environmental and radiological conditions; and be readily applied to both porous and nonporous materials such as concrete, wood, metal, ceramics, and plastics. Furthermore, the strippable/removable coating may include constituents that will physically or chemically bind and immobilize radioactive contamination.
SCOPE
1.1 This specification is intended to provide a basis for identification of strippable/removable materials used to immobilize radioactive contamination, minimize worker exposure, and facilitate subsequent decontamination or to protect uncontaminated areas against the spread of radioactive contamination.  
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
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This specification prescribes the performance criteria for non-removable permanent coatings and fixatives as a long-term measure used to immobilize radioactive contamination, minimize worker exposure, and protect uncontaminated areas against the spread of radioactive contamination. It covers the minimum performance requirements (shelf life, adhesion, abrasion resistance, dry/cure time, decontamination factor, airborne release fraction, respirable fraction, radiation resistance) as well as the mechanical and chemical properties for permanent coatings that are intended to immobilize dispersible radioactive contamination deposited on buildings and equipment as might result from anticipated to unanticipated events to include normal operating conditions, decommissioning, and radiological release. The coating is intended to reduce: migration of the contamination into or along buildings, equipment, and other surfaces; resuspension of contamination into the air; and the spread of contamination as a result of external forces such as pedestrian traffic. It shall: be applicable to both vertical and horizontal surfaces; work within a range of environmental and radiological conditions; and be applicable to both porous and nonporous materials such as concrete, wood, metal, ceramics, and plastics. Furthermore, the coating may include constituents that will physically or chemically bind and hold radioactive contamination.
SCOPE
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1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
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