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ASTM C1525-04(2013)

(Test Method)

Standard Test Method for Determination of Thermal Shock Resistance for Advanced Ceramics by Water Quenching

Standard Test Method for Determination of Thermal Shock Resistance for Advanced Ceramics by Water Quenching

SIGNIFICANCE AND USE
5.1 The high temperature capabilities of advanced ceramics are a key performance benefit for many demanding engineering applications. In many of those applications, advanced ceramics will have to perform across a broad temperature range with exposure to sudden changes in temperature and heat flux. Thermal shock resistance of the ceramic material is a critical factor in determining the durability of the component under transient thermal conditions.  
5.2 This test method is useful for material development, quality assurance, characterization, and assessment of durability. It has limited value for design data generation, because of the limitations of the flexural test geometry in determining fundamental tensile properties.  
5.3 Appendix X1 (following EN 820-3) provides an introduction to thermal stresses, thermal shock, and critical material/geometry factors. The appendix also contains a mathematical analysis of the stresses developed by thermal expansion under steady state and transient conditions, as determined by mechanical properties, thermal characteristics, and heat transfer effects.
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1.1 This test method describes the determination of the resistance of advanced ceramics to thermal shock by water quenching. The method builds on the experimental principle of rapid quenching of a test specimen at an elevated temperature in a water bath at room temperature. The effect of the thermal shock is assessed by measuring the reduction in flexural strength produced by rapid quenching of test specimens heated across a range of temperatures. For a quantitative measurement of thermal shock resistance, a critical temperature interval is determined by a reduction in the mean flexural strength of at least 30 %. The test method does not determine thermal stresses developed as a result of a steady state temperature differences within a ceramic body or of thermal expansion mismatch between joined bodies. The test method is not intended to determine the resistance of a ceramic material to repeated shocks. Since the determination of the thermal shock resistance is performed by evaluating retained strength, the method is not suitable for ceramic components; however, test specimens cut from components may be used.  
1.2 The test method is intended primarily for dense monolithic ceramics, but may also be applicable to certain composites such as whisker- or particulate-reinforced ceramic matrix composites that are macroscopically homogeneous.  
1.3 Values expressed in this standard test method are in accordance with the International System of Units (SI) and Standard IEEE/ASTM SI 10.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

Status
Historical
Publication Date
31-Jul-2013
ICS
81.060.30 - Advanced ceramics
Technical Committee
C28 - Advanced Ceramics
Drafting Committee
C28.01 - Mechanical Properties and Performance
Current Stage
Ref Project

Relations

Replaces
ASTM C1525-04(2009) - Standard Test Method for Determination of Thermal Shock Resistance for Advanced Ceramics by Water Quenching
Effective Date
01-Aug-2013
Replaced By
ASTM C1525-18 - Standard Test Method for Determination of Thermal Shock Resistance for Advanced Ceramics by Water Quenching
Effective Date
01-Jul-2018
Referred By
ASTM C1793-15 - Standard Guide for Development of Specifications for Fiber Reinforced Silicon Carbide-Silicon Carbide Composite Structures for Nuclear Applications
Effective Date
01-Aug-2013
Referred By
ASTM C1783-15 - Standard Guide for Development of Specifications for Fiber Reinforced Carbon-Carbon Composite Structures for Nuclear Applications
Effective Date
01-Aug-2013
Referred By
ASTM C1674-23 - Standard Test Method for Flexural Strength of Advanced Ceramics with Engineered Porosity (Honeycomb Cellular Channels) at Ambient Temperatures
Effective Date
01-Aug-2013

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ASTM C1525-04(2013) - Standard Test Method for Determination of Thermal Shock Resistance for Advanced Ceramics by Water QuenchingASTM C1525-04(2013) - Standard Test Method for Determination of Thermal Shock Resistance for Advanced Ceramics by Water Quenching
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ASTM C1525-04(2013) - Standard Test Method for Determination of Thermal Shock Resistance for Advanced Ceramics by Water Quenching
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: C1525 − 04 (Reapproved 2013)
Standard Test Method for
Determination of Thermal Shock Resistance for Advanced
1
Ceramics by Water Quenching
This standard is issued under the fixed designation C1525; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
2
1.1 This test method describes the determination of the 2.1 ASTM Standards:
resistance of advanced ceramics to thermal shock by water C373Test Method for Water Absorption, Bulk Density,
quenching.Themethodbuildsontheexperimentalprincipleof ApparentPorosity,andApparentSpecificGravityofFired
rapid quenching of a test specimen at an elevated temperature Whiteware Products, Ceramic Tiles, and Glass Tiles
in a water bath at room temperature. The effect of the thermal C1145Terminology of Advanced Ceramics
shock is assessed by measuring the reduction in flexural C1161Test Method for Flexural Strength of Advanced
strengthproducedbyrapidquenchingoftestspecimensheated Ceramics at Ambient Temperature
acrossarangeoftemperatures.Foraquantitativemeasurement C1239Practice for Reporting Uniaxial Strength Data and
of thermal shock resistance, a critical temperature interval is Estimating Weibull Distribution Parameters forAdvanced
determined by a reduction in the mean flexural strength of at Ceramics
least 30%. The test method does not determine thermal C1322Practice for Fractography and Characterization of
stresses developed as a result of a steady state temperature Fracture Origins in Advanced Ceramics
differences within a ceramic body or of thermal expansion E4Practices for Force Verification of Testing Machines
mismatch between joined bodies. The test method is not E6Terminology Relating to Methods of Mechanical Testing
intended to determine the resistance of a ceramic material to E616Terminology Relating to Fracture Testing (Discontin-
3
repeated shocks. Since the determination of the thermal shock ued 1996) (Withdrawn 1996)
resistance is performed by evaluating retained strength, the IEEE/ASTM SI 10Standard for Use of the International
method is not suitable for ceramic components; however, test System of Units (SI): The Modern Metric System
specimens cut from components may be used.
2.2 European Standard:
1.2 The test method is intended primarily for dense mono- EN 820-3 Advanced Technical Ceramics—Monolithic
Ceramics—Thermomechanical Properties—Part 3: Deter-
lithic ceramics, but may also be applicable to certain compos-
mination of Resistance to Thermal Shock by Water
ites such as whisker- or particulate-reinforced ceramic matrix
4
Quenching
composites that are macroscopically homogeneous.
1.3 Values expressed in this standard test method are in
3. Terminology
accordance with the International System of Units (SI) and
3.1 Definitions:
Standard IEEE/ASTM SI 10.
3.1.1 The terms described inTerminologies C1145, E6, and
1.4 This standard does not purport to address all of the
E616areapplicabletothisstandardtestmethod.Specificterms
safety concerns, if any, associated with its use. It is the
relevant to this test method are as follows:
responsibility of the user of this standard to establish appro-
priate safety and health practices and determine the applica-
bility of regulatory limitations prior to use.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
1
This test method is under the jurisdiction of ASTM Committee C28 on Standards volume information, refer to the standard’s Document Summary page on
Advanced Ceramics and is the direct responsibility of Subcommittee C28.01 on the ASTM website.
3
Mechanical Properties and Performance. The last approved version of this historical standard is referenced on
Current edition approved Aug. 1, 2013. Published September 2013. Originally www.astm.org.
4
approved in 2002. Last previous edition approved in 2009 as C1525–04 (2009). Available from European Committee for Standardization (CEN), 36 rue de
DOI: 10.1520/C1525-04R13. Stassart, B-1050, Brussels, Belgium, http://www.cenorm.be.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
C1525 − 04 (2013)
3.1.2 advanced ceramic, n—a highly engineered, high 5.3 Appendix X1 (following EN 820-3) provides an intro-
performance, predominately non-metallic, inorganic, ceramic duction to thermal stresses, thermal shock, and critical
material having specific functional attributes. C1145 material/geometry factors. The appendix also contai
...

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FIG. 1 General Schematics of Typical Honeycomb Ceramic Structures  
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FIG. 2 Flexure Loading Configurations  
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FIG. 1 Four-Point-1/4-Point Flexure Loading Configuration  
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1.3 Units—When Knoop and Vickers hardness tests were developed, the force levels were specified in units of grams-force (gf) and kilograms-force (kgf). This standard specifies the units of force and length in the International System of Units (SI); that is, force in newtons (N) and length in mm or μm. However, because of the historical precedent and continued common usage, force values in gf and kgf units are occasionally provided for information. This test method specifies that Knoop hardness be reported either in units of GPa or as a dimensionless Knoop hardness number.  
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Standard Test Method for Effect of Surface Grinding on Flexure Strength of Advanced Ceramics

SIGNIFICANCE AND USE
5.1 Surface grinding can cause a significant decrease4 in the flexure strength of advanced ceramic materials. The magnitude of the loss in strength is determined by the grinding conditions and the response of the material. This test method can be used to obtain a detailed characterization of the relationship between grinding conditions and flexure strength for an advanced ceramic material. The effect on flexure strength of varying a single grinding parameter or several grinding parameters can be measured. The method may also be used to compare and rank different materials according to their response to one or more different grinding conditions. Results obtained by this method can be used to develop an optimum grinding process with respect to maximizing material removal rate for a specified flexure strength requirement. The test method can assist in the development of improved grinding-damage-tolerant ceramic materials. It may also be used for quality control purposes to monitor and assure the consistency of a grinding process in the fabrication of parts from advanced ceramic materials. The test method is applicable to grinding methods that generate a planar surface and is not directly applicable to grinding methods that produce non-planar surfaces such as cylindrical and centerless grinding.
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1.1 This test method covers the determination of the effect of surface grinding on the flexure strength of advanced ceramics. Surface grinding of an advanced ceramic material can introduce microcracks and other changes in the near surface layer, generally referred to as damage (see Fig. 1 and Ref. (1)).2 Such damage can result in a change—most often a decrease—in flexure strength of the material. The degree of change in flexure strength is determined by both the grinding process and the response characteristics of the specific ceramic material. This method compares the flexure strength of an advanced ceramic material after application of a user-specified surface grinding process with the baseline flexure strength of the same material. The baseline flexure strength is obtained after application of a surface grinding process specified in this standard. The baseline flexure strength is expected to approximate closely the inherent strength of the material. The flexure strength is measured by means of ASTM flexure test methods.
FIG. 1 Microcracks Associated with Grinding (Ref. (1))2  
1.2 Flexure test methods used to determine the effect of surface grinding are C1161 Test Method for Flexure Strength of Advanced Ceramics at Ambient Temperatures and C1211 Test Method for Flexure Strength of Advanced Ceramics at Elevated Temperatures.  
1.3 Materials covered in this standard are those advanced ceramics that meet criteria specified in flexure testing standards C1161 and C1211.  
1.4 The flexure test methods supporting this standard (C1161 and C1211) require test specimens that have a rectangular cross section, flat surfaces, and that are fabricated with specific dimensions and tolerances. Only grinding processes that are capable of generating the specified flat surfaces, that is, planar grinding modes, are suitable for evaluation by this method. Among the applicable machine types are horizontal and vertical spindle reciprocating surface grinders, horizontal and vertical spindle rotary surface grinders, double disk grinders, and tool-and-cutter grinders. Incremental cross-feed, plunge, and creep-feed grinding methods may be used.  
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
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SIGNIFICANCE AND USE
4.1 This test method may be used for material development, quality control, characterization, and design data generation purposes. This test method is intended to be used with ceramics whose flexural strength is ∼50 MPa (∼7 ksi) or greater.  
4.2 The flexure stress is computed based on simple beam theory, with assumptions that the material is isotropic and homogeneous, the moduli of elasticity in tension and compression are identical, and the material is linearly elastic. The average grain size should be no greater than 1/50 of the beam thickness. The homogeneity and isotropy assumptions in the test method rule out the use of it for continuous fiber-reinforced composites for which Test Method C1341 is more appropriate.  
4.3 The flexural strength of a group of test specimens is influenced by several parameters associated with the test procedure. Such factors include the testing rate, test environment, specimen size, specimen preparation, and test fixtures. Specimen and fixture sizes were chosen to provide a balance between the practical configurations and resulting errors as discussed in Test Method C1161, and Refs (1-3).4 Specific fixture and specimen configurations were designated in order to permit the ready comparison of data without the need for Weibull size scaling.  
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4.5 This method determines the flexural strength at elevated temperature and ambient environmental conditions at a nominal, moderately fast testing rate. The flexural strength under these conditions may or may not necessarily be the...
SCOPE
1.1 This test method covers determination of the flexural strength of advanced ceramics at elevated temperatures.2 Four-point-1/4-point and three-point loadings with prescribed spans are the standard as shown in Fig. 1. Rectangular specimens of prescribed cross-section are used with specified features in prescribed specimen-fixture combinations. Test specimens may be 3 by 4 by 45 to 50 mm in size that are tested on 40-mm outer span four-point or three-point fixtures. Alternatively, test specimens and fixture spans half or twice these sizes may be used. The test method permits testing of machined or as-fired test specimens. Several options for machining preparation are included: application matched machining, customary procedures, or a specified standard procedure. This test method describes the apparatus, specimen requirements, test procedure, calculations, and reporting requirements. The test method is applicable to monolithic or particulate- or whisker-reinforced ceramics. It may also be used for glasses. It is not applicable to continuous fiber-reinforced ceramic composites.  
1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM
ASTM C1323-22(Test Method)
Standard Test Method for Ultimate Strength of Advanced Ceramics with Diametrally Compressed C-Ring Specimens at Ambient Temperature

SIGNIFICANCE AND USE
4.1 This test method may be used for material development, material comparison, quality assurance, and characterization. Extreme care should be exercised when generating design data.  
4.2 For a C-ring under diametral compression, the maximum tensile stress occurs at the outer surface. Hence, the C-ring specimen loaded in compression will predominately evaluate the strength distribution and flaw population(s) on the external surface of a tubular component in the hoop direction. Accordingly, the condition of the inner surface may be of lesser consequence in specimen preparation and testing.
Note 1: A C-ring in tension or an O-ring in compression may be used to evaluate the internal surface.  
4.2.1 The flexure stress is computed based on simple curved beam theory (1-5).3 It is assumed that the material is isotropic and homogeneous, the moduli of elasticity are identical in compression or tension, and the material is linearly elastic. These homogeneity and isotropy assumptions preclude the use of this standard for continuous fiber reinforced composites. Average grain size(s) should be no greater than one fiftieth (1/50 ) of the C-ring thickness. The curved beam stress solution from engineering mechanics is in good agreement (within 2 %) with an elasticity solution as discussed in (6) for the test specimen geometries recommended for this standard. The curved beam stress equations are simple and straightforward, and therefore it is relatively easy to integrate the equations for calculations for effective area or effective volume for Weibull analyses as discussed in Appendix X1.  
4.2.2 The simple curved beam and theory of elasticity stress solutions both are two-dimensional plane stress solutions. They do not account for stresses in the axial (parallel to b) direction, or variations in the circumferential (hoop, σθ) stresses through the width (b) of the test piece. The variations in the circumferential stresses increase with increases in width (b) and ring thicknes...
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1.1 This test method covers the determination of ultimate strength under monotonic loading of advanced ceramics in tubular form at ambient temperatures. The ultimate strength as used in this test method refers to the strength obtained under monotonic compressive loading of C-ring specimens such as shown in Fig. 1, where monotonic refers to a continuous nonstop test rate with no reversals from test initiation to final fracture. This method permits a range of sizes and shapes since test specimens may be prepared from a variety of tubular structures. The method may be used with microminiature test specimens.
FIG. 1 C-Ring Test Geometry with Defining Geometry and Reference Angle (θ) for the Point of Fracture Initiation on the Circumference  
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.  
1.2.1 Values expressed in this test method are in accordance with the International System of Units (SI) and IEEE/ASTM SI 10.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM
ASTM C1292-22(Test Method)
Standard Test Method for Shear Strength of Continuous Fiber-Reinforced Advanced Ceramics at Ambient Temperatures

SIGNIFICANCE AND USE
5.1 Continuous fiber-reinforced ceramic composites can be candidate materials for structural applications requiring high degrees of wear and corrosion resistance, and damage tolerance at high temperatures.  
5.2 Shear tests provide information on the strength and deformation of materials under shear stresses.  
5.3 This test method may be used for material development, material comparison, quality assurance, characterization, and design data generation.  
5.4 For quality control purposes, results derived from standardized shear test specimens may be considered indicative of the response of the material from which they were taken for given primary processing conditions and post-processing heat treatments.
SCOPE
1.1 This test method covers the determination of shear strength of continuous fiber-reinforced ceramic composites (CFCCs) at ambient temperature. The test methods addressed are (1) the compression of a double-notched test specimen to determine interlaminar shear strength, and (2) the Iosipescu test method to determine the shear strength in any one of the material planes of laminated composites. Test specimen fabrication methods, testing modes (load or displacement control), testing rates (load rate or displacement rate), data collection, and reporting procedures are addressed.  
1.2 This test method is used for testing advanced ceramic or glass matrix composites with continuous fiber reinforcement having unidirectional (1D) or bidirectional (2D) fiber architecture. This test method does not address composites with 3D fiber architecture or discontinuous fiber-reinforced, whisker-reinforced, or particulate-reinforced ceramics.  
1.3 The values stated in SI units are to be regarded as the standard and are in accordance with IEEE/ASTM SI 10.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific hazard statements are given in 8.1 and 8.2.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM
ASTM C1469-22(Test Method)
Standard Test Method for Shear Strength of Joints of Advanced Ceramics at Ambient Temperature

SIGNIFICANCE AND USE
5.1 Advanced ceramics can be candidate materials for structural applications requiring high degrees of wear and corrosion resistance, often at elevated temperatures.  
5.2 Joints are produced to enhance the performance and applicability of materials. While the joints between similar materials are generally made for manufacturing complex parts and repairing components, those involving dissimilar materials usually are produced to exploit the unique properties of each constituent in the new component. Depending on the joining process, the joint region may be the weakest part of the component. Since under mixed-mode and shear loading the load transfer across the joint requires reasonable shear strength, it is important that the quality and integrity of joint under in-plane shear forces be quantified. Shear strength data are also needed to monitor the development of new and improved joining techniques.  
5.3 Shear tests provide information on the strength and deformation of materials under shear stresses.  
5.4 This test method may be used for material development, material comparison, quality assurance, characterization, and design data generation.  
5.5 For quality control purposes, results derived from standardized shear test specimens may be considered indicative of the response of the material from which they were taken for given primary processing conditions and post-processing heat treatments.
SCOPE
1.1 This test method covers the determination of shear strength of joints in advanced ceramics at ambient temperature using asymmetrical four-point flexure. Test specimen geometries, test specimen fabrication methods, testing modes (that is, force or displacement control), testing rates (that is, force or displacement rate), data collection, and reporting procedures are addressed.  
1.2 This test method is used to measure shear strength of ceramic joints in test specimens extracted from larger joined pieces by machining. Test specimens fabricated in this way are not expected to warp due to the relaxation of residual stresses but are expected to be much straighter and more uniform dimensionally than butt-jointed test specimens prepared by joining two halves, which is not recommended. In addition, this test method is intended for joints, which have either low or intermediate strengths with respect to the substrate material to be joined. Joints with high strengths should not be tested by this test method because of the high probability of invalid tests resulting from fractures initiating at the reaction points rather than in the joint. Determination of the shear strength of joints using this test method is appropriate particularly for advanced ceramic matrix composite materials but also may be useful for monolithic advanced ceramic materials.  
1.3 Values expressed in this test method are in accordance with the International System of Units (SI) and IEEE/ASTM SI 10.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are noted in 8.1.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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