ASTM F838-20
(Test Method)Standard Test Method for Determining Bacterial Retention of Membrane Filters Utilized for Liquid Filtration
Standard Test Method for Determining Bacterial Retention of Membrane Filters Utilized for Liquid Filtration
SIGNIFICANCE AND USE
5.1 This test method is designed to assess the retentivity of a sterilizing filter under standard challenge conditions.
5.1.1 A challenge of 107 bacteria per cm2 of effective filtration area is selected to provide a high degree of assurance that the method has sufficient sensitivity to detect oversized pores and that the filter will quantitatively retain large numbers of organisms. The model challenge organism, B. diminuta, is widely considered to be a small bacterium and is recognized as an industry standard for qualifying sterilizing filters. Other species may represent a worst-case test in terms of ability to penetrate a filter. This test does not provide assurance that filters can completely retain such bacteria.
5.1.2 The analytical procedure utilized in this test method provides a method to assign a numerical value to the filtration efficiency of the filter being evaluated under standard filtration conditions. For the purpose of product sterility assurance, additional process-specific studies should be performed.
SCOPE
1.1 This test method determines the bacterial retention characteristics of membrane filters for liquid filtration using Brevundimonas diminuta as the challenge organism. This test method can be used to evaluate any membrane filter system used for liquid sterilization.
1.2 This test method is not intended to be used in performance of product- and process-specific validation of the bacterial retention characteristics of membrane filters to be used in pharmaceutical or biopharmaceutical sterilizing filtration, or both. Process- and product-specific bacterial retention validation should be carried out using the intended product manufacturing process parameters and the product solution or surrogate as the carrier fluid.
1.3 The values stated in SI units are to be regarded as standard.
1.3.1 Exception—The inch-pound values given for units of pressure are to be regarded as standard; SI unit conversions are shown in parentheses.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
General Information
Relations
Frequently Asked Questions
ASTM F838-20 is a standard published by ASTM International. Its full title is "Standard Test Method for Determining Bacterial Retention of Membrane Filters Utilized for Liquid Filtration". This standard covers: SIGNIFICANCE AND USE 5.1 This test method is designed to assess the retentivity of a sterilizing filter under standard challenge conditions. 5.1.1 A challenge of 107 bacteria per cm2 of effective filtration area is selected to provide a high degree of assurance that the method has sufficient sensitivity to detect oversized pores and that the filter will quantitatively retain large numbers of organisms. The model challenge organism, B. diminuta, is widely considered to be a small bacterium and is recognized as an industry standard for qualifying sterilizing filters. Other species may represent a worst-case test in terms of ability to penetrate a filter. This test does not provide assurance that filters can completely retain such bacteria. 5.1.2 The analytical procedure utilized in this test method provides a method to assign a numerical value to the filtration efficiency of the filter being evaluated under standard filtration conditions. For the purpose of product sterility assurance, additional process-specific studies should be performed. SCOPE 1.1 This test method determines the bacterial retention characteristics of membrane filters for liquid filtration using Brevundimonas diminuta as the challenge organism. This test method can be used to evaluate any membrane filter system used for liquid sterilization. 1.2 This test method is not intended to be used in performance of product- and process-specific validation of the bacterial retention characteristics of membrane filters to be used in pharmaceutical or biopharmaceutical sterilizing filtration, or both. Process- and product-specific bacterial retention validation should be carried out using the intended product manufacturing process parameters and the product solution or surrogate as the carrier fluid. 1.3 The values stated in SI units are to be regarded as standard. 1.3.1 Exception—The inch-pound values given for units of pressure are to be regarded as standard; SI unit conversions are shown in parentheses. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
SIGNIFICANCE AND USE 5.1 This test method is designed to assess the retentivity of a sterilizing filter under standard challenge conditions. 5.1.1 A challenge of 107 bacteria per cm2 of effective filtration area is selected to provide a high degree of assurance that the method has sufficient sensitivity to detect oversized pores and that the filter will quantitatively retain large numbers of organisms. The model challenge organism, B. diminuta, is widely considered to be a small bacterium and is recognized as an industry standard for qualifying sterilizing filters. Other species may represent a worst-case test in terms of ability to penetrate a filter. This test does not provide assurance that filters can completely retain such bacteria. 5.1.2 The analytical procedure utilized in this test method provides a method to assign a numerical value to the filtration efficiency of the filter being evaluated under standard filtration conditions. For the purpose of product sterility assurance, additional process-specific studies should be performed. SCOPE 1.1 This test method determines the bacterial retention characteristics of membrane filters for liquid filtration using Brevundimonas diminuta as the challenge organism. This test method can be used to evaluate any membrane filter system used for liquid sterilization. 1.2 This test method is not intended to be used in performance of product- and process-specific validation of the bacterial retention characteristics of membrane filters to be used in pharmaceutical or biopharmaceutical sterilizing filtration, or both. Process- and product-specific bacterial retention validation should be carried out using the intended product manufacturing process parameters and the product solution or surrogate as the carrier fluid. 1.3 The values stated in SI units are to be regarded as standard. 1.3.1 Exception—The inch-pound values given for units of pressure are to be regarded as standard; SI unit conversions are shown in parentheses. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ASTM F838-20 is classified under the following ICS (International Classification for Standards) categories: 07.100.20 - Microbiology of water. The ICS classification helps identify the subject area and facilitates finding related standards.
ASTM F838-20 has the following relationships with other standards: It is inter standard links to ASTM D1193-06, ASTM D1193-99e1, ASTM D1193-99. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
You can purchase ASTM F838-20 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of ASTM standards.
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: F838 − 20
Standard Test Method for
Determining Bacterial Retention of Membrane Filters
Utilized for Liquid Filtration
This standard is issued under the fixed designation F838; the number immediately following the designation indicates the year of original
adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript
epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
1.1 This test method determines the bacterial retention 2.1 ASTM Standards:
characteristics of membrane filters for liquid filtration using D1193 Specification for Reagent Water
Brevundimonas diminuta as the challenge organism. This test
3. Terminology
method can be used to evaluate any membrane filter system
used for liquid sterilization.
3.1 Definitions:
3.1.1 log reduction value, n—the logarithm to the base 10 of
1.2 This test method is not intended to be used in perfor-
the ratio of the number of microorganisms in the challenge to
mance of product- and process-specific validation of the
the number of organisms in the filtrate.
bacterial retention characteristics of membrane filters to be
used in pharmaceutical or biopharmaceutical sterilizing
4. Summary of Test Method
filtration, or both. Process- and product-specific bacterial
4.1 After sterilization, the test filter is challenged with a
retention validation should be carried out using the intended
3 7
suspension of B. diminuta (ATCC 19146 ) to provide 10
product manufacturing process parameters and the product
organisms per cm of effective filtration area (EFA) at a
solution or surrogate as the carrier fluid.
maximum differential pressure across the test filter of 30 psig
1.3 The values stated in SI units are to be regarded as –3
(206 kPa) and a flux of 2 to 4 × 10 L per min (3.3 to 6.7 ×
standard. –8 3 2
10 m /s) per cm of effective filtration area. The entire filtrate
1.3.1 Exception—The inch-pound values given for units of
is passed through an analytical membrane filter disc, which is
pressure are to be regarded as standard; SI unit conversions are
subsequently incubated on a solidified growth medium. Micro-
shown in parentheses.
organisms that are not retained by the filter being tested will
1.4 This standard does not purport to address all of the
develop into visible colonies on the analysis membrane and can
safety concerns, if any, associated with its use. It is the
then be enumerated.
responsibility of the user of this standard to establish appro-
5. Significance and Use
priate safety, health, and environmental practices and deter-
mine the applicability of regulatory limitations prior to use.
5.1 This test method is designed to assess the retentivity of
1.5 This international standard was developed in accor-
a sterilizing filter under standard challenge conditions.
7 2
dance with internationally recognized principles on standard-
5.1.1 A challenge of 10 bacteria per cm of effective
ization established in the Decision on Principles for the
filtration area is selected to provide a high degree of assurance
Development of International Standards, Guides and Recom-
that the method has sufficient sensitivity to detect oversized
mendations issued by the World Trade Organization Technical
pores and that the filter will quantitatively retain large numbers
Barriers to Trade (TBT) Committee.
of organisms. The model challenge organism, B. diminuta, is
1 2
This test method is under the jurisdiction of ASTM Committee E55 on For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Manufacture of Pharmaceutical and Biopharmaceutical Products and is the direct contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
responsibility of Subcommittee E55.14 on Measurement Systems and Analysis. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved Oct. 1, 2020. Published October 2020. Originally the ASTM website.
ɛ1 3
approved in 1983. Last previous edition published in 2015 as F838 – 15a . DOI: Available from American Type Culture Collection (ATCC), 10801 University
10.1520/F0838-20. Boulevard, Manassas, VA 20110, http://www.atcc.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
F838 − 20
widely considered to be a small bacterium and is recognized as the specifications of the American Chemical Society, where
an industry standard for qualifying sterilizing filters. Other such specifications are available.
species may represent a worst-case test in terms of ability to
7.2 Purity of Water—Unless otherwise indicated, references
penetrate a filter. This test does not provide assurance that
to water shall mean reagent water, Type IV as defined in
filters can completely retain such bacteria.
Specification D1193.
5.1.2 The analytical procedure utilized in this test method
7.2.1 Additionally, any water used in this test method must
provides a method to assign a numerical value to the filtration
conform to the requirements for non-bacteriostatic water speci-
efficiency of the filter being evaluated under standard filtration
fied in the current edition of Standard Methods for the
conditions. For the purpose of product sterility assurance, 5
Examination of Water and Wastewater.
additional process-specific studies should be performed.
8. Reagents and Materials
6. Apparatus
8.1 Saline Lactose Broth Medium:
6.1 Assemble the apparatus described below as in Fig. 1:
8.1.1 Lactose Broth—Dissolve 1.3 g of dehydrated lactose
6.1.1 Stainless Steel Pressure Vessel, 12-L capacity (or
broth medium in 100 mL of water.
larger), fitted with a 0 to 50-psi (0 to 350-kPa) pressure gauge.
8.1.2 Sodium Chloride Solution—Dissolve 7.6 g of sodium
6.1.2 Air Regulator.
chloride (NaCl) in 970 mL of water in a 2-L flask with an
6.1.3 47-mm or 142-mm Analysis Disc Filter Assemblies,
appropriate closure.
two or more, with hose or sanitary connections as applicable.
8.1.3 Add 30 mL of lactose broth (8.1.1) to 970 mL of
6.1.4 Diaphragm-Protected 0 to 50-psi (0 to 350-kPa)
sodium chloride solution. Autoclave at 121 °C for 15 min.
Pressure Gauge, for upstream pressure reading.
8.2 Frozen Cell Paste Method:
6.1.5 Manifold, with valves (autoclavable) and hose connec-
8.2.1 Growth Medium A—Dissolve in water and dilute to 1
tions.
L. Autoclave at 121 °C for 15 min (pH 6.8 to 7.0).
6.1.6 Autoclavable Tubing, (must be able to withstand a
pressure of 50 psi (350 kPa)).
6.1.7 Filter Housing, with hose connections.
ACS Reagent Chemicals, Specifications and Procedures for Reagents and
6.1.8 Hose Clamps.
Standard-Grade Reference Materials, American Chemical Society, Washington,
6.1.9 Test Filter.
DC. For suggestions on the testing of reagents not listed by the American Chemical
Society, see Analar Standards for Laboratory Chemicals, BDH Ltd., Poole, Dorset,
7. Purity of Reagents and Materials U.K., and the United States Pharmacopeia and National Formulary, U.S. Pharma-
copeial Convention, Inc. (USPC), Rockville, MD.
7.1 Purity of Reagents—Reagent grade chemicals shall be 5
Available from the American Public Health Association (APHA), 800 I Street,
used. Unless otherwise indicated, all reagents shall conform to NW, Washington, DC 20001-3710, http://www.apha.org.
FIG. 1 Test Set-Up for Bacterial Retention Testing
F838 − 20
9.3.2 Transfer 2 mL of agitated broth culture to 1 L of sterile
Tryptic Peptone (or Casitone) 7.5 g
Yeast Extract 2.5 g
saline lactose broth, swirl to mix inoculum and incubate at 30
Sodium Chloride (NaCl) 0.5 g
6 2 °C for 24 h with agitation. Check purity of seed broth.
Magnesium Sulfate (MgSO ·3H O) 0.35 g
4 2
NOTE 1—Saline lactose broth suspension may be stored at 4 °C for up
8.2.2 Harvesting Buffer—Dissolve 0.790 g of monobasic
to 8 h prior to use.
potassium phosphate (KH PO ) and 1.0 g of dibasic potassium
2 4
phosphate (K HPO ) in 100 mL of glycerol (C H O ). Adjust
9.3.3 Determine the concentration of viable cells in the
2 4 3 8 3
to pH 7.2 with 0.1 N potassium hydroxide solution. Dilute to 1
challenge suspension according to Section 11 (expected con-
7 8
L with water and sterilize at 121 °C for 15 min.
centration is 10 to 10 cells/mL).
8.2.3 Potassium Hydroxide Solution (0.1 N)—Dissolve 5.61
9.3.4 Identify the organisms as B. diminuta in accordance
g of potassium hydroxide (KOH) in water and dilute to 1 L in
with Section 10.
a volumetric flask.
9.4 Preparation of Frozen Cell Paste of B. diminuta:
8.2.4 Tryptic Soy Agar—Prepare according to manufactur-
9.4.1 Inoculate 10 mL of Sterile Growth Medium A (8.2.1)
er’s instructions.
with the stock culture (9.2.1) and incubate at 30 6 2 °C for 24
8.2.5 Tryptic Soy Broth—Prepare according to manufactur-
h.
er’s instructions.
9.4.2 Transfer 10 mL of the bacterial suspension from 9.4.1
8.3 Analytical Reagents and Materials:
into 500 mL of Sterile Growth Medium A and incubate at 30 6
8.3.1 M-Plate Count Agar—Prepare according to manufac-
2 °C for 24 h.
turer’s instructions.
9.4.3 Prepare 10 L of a seed culture by transferring 200 mL
8.3.2 Peptone Water (1 g/L)—Dissolve the peptone in water.
of the bacterial suspension from 9.4.2 into 10 L of Sterile
Dispense suitable volumes, for preparing decimal dilutions,
Growth Medium A. Incubate at 30 6 2 °C for 24 h.
into suitable containers. Autoclave at 121 °C for 15 min.
9.4.4 Inoculate the 10 L of the seed culture into 500 L of
8.4 B. diminuta (ATCC 19146). Growth Medium A. Grow aerobically at 30 6 2 °C. Monitor
growth spectrophotometrically at 500 nm, and plot growth
8.5 Analytical Membrane Filters, 47-mm or 142-mm
curve.
diameter, 0.45 μm nominal pore size, 130 to 160 μm thick.
9.4.5 When the culture reaches the stationary phase, harvest
8.6 Petri Dishes, 150-mm diameter.
the cells by continuous flow centrifugation.
8.7 Incubator, 30 6 2 °C.
9.4.6 Re-suspend cells in two to three volumes of cold
sterile harvesting buffer.
8.8 Unidirectional Airflow Bench.
9.4.7 Centrifuge suspension and re-suspend cells in an equal
volume of harvesting buffer. Determine the cell concentration
9. Methods for Preparation of Bacterial Challenge Stock
(expected concentration of viable cells is 1 × 10 cells/mL).
Suspension
9.4.8 Transfer aliquots (for example, 50 mL) of cell paste
9.1 General—The following two methods have been used
into sterile plastic centrifuge tubes, and freeze using dry
extensively for the preparation of B. diminuta challenge
ice-acetone batch or liquid nitrogen. Store frozen cell paste at
suspensions. The presentation of these methods is not meant to
−70 °C.
exclude other equally valid methods for the preparation of B.
9.5 Preparation of Challenge Stock Suspension from Frozen
diminuta. It is important, however, that any B. diminuta
Cell Paste:
challenge suspension used is monodispersed and meets the
9.5.1 Disinfect the tube containing the cell paste by dipping
criteria set forth in Section 10.
tube in 80 % ethyl alcohol and flaming just long enough to
9.2 Reconstitute the culture according to directions pro-
burn off most of the alcohol. Use sterile tongs to hold tube.
vided by the American Type Culture Collection (ATCC).
9.5.2 Aseptically remove the cap from the tube and drop the
Check the purity of the reconstituted culture by means of streak
tube into a sterile Erlenmeyer flask containing a sterile mag-
plates. Examine for uniform colony morphology and identify
netic stirring bar and 20 cell volumes of a sterile solution of
single-cell isolates as B. diminuta in accordance with Section
0.9 % NaCl which contains 0.001 to 0.002 M MgCl at room
10.
temperature (for example, transfer a 50-mL aliquot of frozen
9.2.1 Stock Cultures—Prepare stock cultures from single
cell paste into 1 L of sterile solution).
cell isolates of 9.2. Inoculate tryptic soy agar slants and
incubate at 30 6 2 °C for 24 h. Overlay slants with sterile
NOTE 2—MgCl must be in the solution prior to adding the frozen cell
paste to prevent clumping during thaw.
mineral oil and store at 4 °C. Check weekly for viability and
purity. Alternatively, tryptic soy semisolid agar stab cultures
9.5.3 Place the flask on a magnetic stirring unit, and mix
may be substituted for the slant cultures.
until the entire contents of the tube is suspended evenly (about
9.2.2 Long Term Storage of Cultures—Lyophilize or store in
40 min).
liquid nitrogen.
9.5.4 Determine the concentration of viable cells according
to Section 11 (expected concentration of the cell suspension is
9.3 Preparation of Challenge Stock Suspension in Saline
1 to 2 × 10 cells/mL).
Lactose Broth:
9.3.1 Inoculate 10-mL sterile tryptic soy broth with stock 9.5.5 Identify the organism as B. diminuta in accordance
culture (9.2.1) and incubate at 30 6 2 °C for 24 h. with Section 10.
F838 − 20
10. Identification of B. diminuta 11.5 Perform viable cell assay, in duplicate, using the
membrane filter assay or direct spread plate assay under
10.1 Colonial Morphology:
conditions that are similar to those specified for microbial
10.1.1 Colonies of B. diminuta are yellow-beige, slightly
enumeration testing in the current edition of the United States
convex, complete and shiny.
Pharmacopeia.
10.1.2 At 30 °C (optimum growth temperature) colonies are
11.5.1 For the membrane filter assay, use 1 mL from the
microscopic to pinpoint after 24 h and 1 to 2-mm diameter after
–4 –6
10 through the 10 dilutions. Place 50 mL of sterile 0.9 %
36 to 48 h.
NaCl solution into the funnel of the filter holder prior to adding
10.2 Microscopic Examination:
the 1.0 mL aliquots of the decimal dilutions. Filter and wash
10.2.1 Prepare a Gram stain.
the walls of the funnel with 50 mL of sterile 0.9 % NaCl
10.2.1.1 Examine the preparation with a compound light
solution. Remove assay membrane from funnel, and place on
microscope fitted with a calibrated ocular micrometer and an
agar medium.
oil immersion objective lens with good resolving power (for
11.5.2 For the direct spread plate assay, use 0.1 mL from
–3 –4 –5
example, a plan achromatic objective with a numerical aperture
10 , 10 , 10 dilutions.
of 1.2 or greater)
...
This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
´1
Designation: F838 − 15a F838 − 20
Standard Test Method for
Determining Bacterial Retention of Membrane Filters
Utilized for Liquid Filtration
This standard is issued under the fixed designation F838; the number immediately following the designation indicates the year of original
adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript
epsilon (´) indicates an editorial change since the last revision or reapproval.
NOTE—Fig. 1 was editorially updated and the year date changed on Sept. 30, 2015.
ε NOTE—9.1 was editorially corrected in August 2018.
1. Scope
1.1 This test method determines the bacterial retention characteristics of membrane filters for liquid filtration using Brevundi-
monas diminuta as the challenge organism. This test method maycan be employedused to evaluate any membrane filter system
used for liquid sterilization.
1.2 This test method is not intended to be used in performance of product- and process-specific validation of the bacterial retention
characteristics of membrane filters to be used in pharmaceutical or biopharmaceutical sterilizing filtration, or both. Process- and
product-specific bacterial retention validation should be carried out using the intended product manufacturing process parameters
and the product solution or surrogate as the carrier fluid.
1.3 The values stated in SI units are to be regarded as standard.
1.3.1 Exception—The inch-pound values given for units of pressure are to be regarded as standard; SI unit conversions are shown
in parentheses.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of
regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
D1193 Specification for Reagent Water
3. Terminology
3.1 Definitions:
This test method is under the jurisdiction of ASTM Committee E55 on Manufacture of Pharmaceutical and Biopharmaceutical Products and is the direct responsibility
of Subcommittee E55.03 on General Pharmaceutical Standards.
Current edition approved Sept. 30, 2015Oct. 1, 2020. Published October 2015October 2020. Originally approved in 1983. Last previous edition published in 2015 as
ɛ1
F838 – 15.F838 – 15a . DOI: 10.1520/F0838-15AE01.10.1520/F0838-20.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’sstandard’s Document Summary page on the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
F838 − 20
3.1.1 log reduction value—value, n—the logarithm to the base 10 of the ratio of the number of microorganisms in the challenge
to the number of organisms in the filtrate.
4. Summary of Test Method
4.1 After sterilization, the test filter is challenged with a suspension of B. diminuta (ATCC 19146 ) at a concentration of to provide
7 2
10 organisms per cm of effective filtration area (EFA) at a maximum differential pressure across the test filter of 30 psig (206
–3 –8 3 2
kPa) and a flow rate flux of 2 to 4 × 10 LPM per L per min (3.3 to 6.7 × 10 m /s) per cm of effective filtration area. The entire
filtrate is then filtered passed through an analytical membrane filerfilter disc, which is subsequently incubated on a solidified growth
medium. Microorganisms that are not retained by the filter being tested will develop into visible colonies on the analysis membrane
and can then be enumerated.
5. Significance and Use
5.1 This test method is designed to assess the retentivity of a sterilizing filter under standard challenge conditions.
7 2
5.1.1 A challenge of 10 bacteria per cm of effective filtration area is selected to provide a high degree of assurance that the filter
will be challenged uniformly across the membrane surface to assure itmethod has sufficient sensitivity to detect oversized pores
and that the filter will quantitatively retain large numbers of organisms. The model challenge organism, B. diminuta, is widely
considered to be a small bacterium and is recognized as an industry standard for qualifying sterilizing filters. Other species may
represent a worst-case test in terms of ability to penetrate a filter. This test does not provide assurance that filters can completely
retain such bacteria.
5.1.2 The analytical procedure utilized in this test method provides a method to assign a numerical value to the filtration efficiency
of the filter being evaluated under standard filtration conditions. For the purpose of product sterility assurance, additional
process-specific studies should be performed.
6. Apparatus
6.1 Assemble the apparatus described below as in Fig. 1:
6.1.1 Stainless Steel Pressure Vessel, 12-L capacity (or larger), fitted with a 0 to 50-psi (0 to 350-kPa) pressure gauge.
FIG. 1 Test Set-Up for BacteriaBacterial Retention Testing
Available from American Type Culture Collection (ATCC), 10801 University Boulevard, Manassas, VA 20110, http://www.atcc.org.
F838 − 20
6.1.2 Air Regulator.
6.1.3 47-mm–142-mm 47-mm or 142-mm Analysis Disc Filter Assemblies, two or more, with hose or sanitary connections as
applicable.
6.1.4 Diaphragm-Protected 0 to 50-psi (0 to 350-kPa) Pressure Gauge, for upstream pressure reading.
6.1.5 Manifold, with valves (autoclavable) and hose connections.
6.1.6 Autoclavable Tubing, (must be able to withstand a pressure of 50 psi (350 kPa)).
6.1.7 Filter Housing, with hose connections.
6.1.8 Hose Clamps.
6.1.9 Incubator, 30 6 2°C.
6.1.10 Laminar Flow Bench.
6.1.11 Smooth-Tip Forceps.
6.1.9 Test Filter.
7. Purity of Reagents and Materials
7.1 Purity of Reagents—Reagent grade chemicals shall be used. Unless otherwise indicated, all reagents shall conform to the
specifications of the American Chemical Society, where such specifications are available.
7.2 Purity of Water—Unless otherwise indicated, references to water shall mean reagent water, Type IV as defined in Specification
D1193.
7.2.1 Additionally, any water used in this test method must conform to the requirements for non-bacteriostatic water specified in
the current edition of Standard Methods for the Examination of Water and Wastewater.
8. Reagents and Materials
8.1 Saline Lactose Broth Medium:
8.1.1 Lactose Broth—Dissolve 1.3 g of dehydrated lactose broth medium in 100 mL of water.
8.1.2 Sodium Chloride Solution—Dissolve 7.6 g of sodium chloride (NaCl) in 970 mL of water in a 2-L flask with an appropriate
closure.
8.1.3 Add 30 mL of lactose broth (8.1.1) to 970 mL of sodium chloride solution. Autoclave at 121°C 121 °C for 15 min.
8.2 Frozen Cell Paste Method:
8.2.1 Growth Medium A—Dissolve in water and dilute to 1 L. Autoclave at 121°C 121 °C for 15 min (pH 6.8 to 7.0).
Reagent Chemicals, American Chemical Society Specifications,ACS Reagent Chemicals, Specifications and Procedures for Reagents and Standard-Grade Reference
Materials, American Chemical Society, Washington, DC, www.chemistry.org. DC. For suggestions on the testing of reagents not listed by the American Chemical Society,
see Analar Standards for Laboratory Chemicals, BDH Ltd., Poole, Dorset, U.K., and the United States Pharmacopeia and National Formulary, U.S. Pharmacopeial
Convention, Inc. (USPC), Rockville, MD, http://www.usp.org.MD.
Available from the American Public Health Association (APHA), 800 I Street, NW, Washington, DC 20001-3710, http://www.apha.org.
F838 − 20
Tryptic Peptone (or Casitone) 7.5 g
Yeast Extract 2.5 g
Sodium Chloride (NaCl) 0.5 g
Magnesium Sulfate (MgSO ·3H O) 0.35 g
4 2
8.2.2 Harvesting Buffer—Dissolve 0.790 g of monobasic potassium phosphate (KH PO ) and 1.0 g of Kdibasic potassium
2 4
phosphate (K HPO ) in 100 mL of glycerol (C H O ). Adjust to pH 7.2 with 0.1 N potassium hydroxide solution. Dilute to 1 L
2 4 3 8 3
with water and sterilize at 121°C 121 °C for 15 min.
8.2.3 Potassium Hydroxide Solution (0.1 N)—Dissolve 5.61 g of potassium hydroxide (KOH) in water and dilute to 1 L in a
volumetric flask.
8.2.4 Tryptic Soy Agar—Prepare according to manufacturer’s instructions.
8.2.5 Tryptic Soy Broth—Prepare according to manufacturer’s instructions.
8.3 Analytical Reagents and Materials:
8.3.1 M-Plate Count Agar—Prepare according to manufacturer’smanufacturer’s instructions.
8.3.2 Peptone Water (1 g/L)—Dissolve the peptone in water. Dispense suitable volumes, for preparing decimal dilutions, into
screw-capsuitable containers. Autoclave at 121°C 121 °C for 15 min.
8.4 B. diminuta (ATCC 19146).
8.5 Analytical Membrane Filters, 47-mm or 142-mm diameter, 0.45 μm nominal pore size, 130 to 160 μm thick.
8.6 Petri Dishes, 150-mm diameter.
8.7 Incubator, 30 6 2 °C.
8.8 Unidirectional Airflow Bench.
9. Methods for Preparation of Bacterial Challenge Stock Suspension
9.1 General—The following two methods have been used extensively for the preparation of B. diminuta challenge suspensions.
The presentation of these methods is not meant to exclude other equally valid methods for the preparation of B. diminuta. It is
important, however, that any B. diminuta challenge suspension used is monodispersemonodispersed and meets the criteria set forth
in Section 10.
9.2 Reconstitute the culture according to directions provided by the American Type Culture Collection (ATCC). Check the purity
of the reconstituted culture by means of streak plates. Examine for uniform colony morphology,morphology and identify
single-cell isolates as B. diminuta in accordance with Section 10.
9.2.1 Stock Cultures—Prepare stock cultures from single cell isolates of 9.2. Inoculate tryptic soy agar slants and incubate at 30
6 2°C 2 °C for 24 h. Overlay slants with sterile mineral oil and store at 4°C. 4 °C. Check weekly for viability and purity.
Alternatively, tryptic soy semisolid agar stab cultures may be substituted for the slant cultures.
9.2.2 Long Term Storage of Cultures—Lyophilize or store in liquid nitrogen.
9.3 Preparation of Challenge Stock Suspension in Saline Lactose Broth:
9.3.1 Inoculate 10-mL sterile tryptic soy broth with stock culture (9.2.1) and incubate at 30 6 2°C 2 °C for 24 h.
9.3.2 Transfer 2 mL of agitated broth culture to 1 L of sterile saline lactose broth, swirl to mix inoculum and incubate at 30 6
2°C 2 °C for 24 h. h with agitation. Check purity of seed broth.
F838 − 20
NOTE 1—Saline lactose broth suspension may be stored at 4°C 4 °C for up to 8 h prior to use.
9.3.3 Determine the concentration of viable cells in the challenge suspension according to Section 11 (expected concentration is
7 8
10 to 10 cells/mL).
9.3.4 Identify the organisms as B. diminuta in accordance with Section 10.
9.4 Preparation of Frozen Cell Paste of B. diminuta:
9.4.1 Inoculate 10 mL of Sterile Growth Medium A (8.2.1) with the stock culture (9.2.1) and incubate at 30 6 2°C 2 °C for 24
h.
9.4.2 Transfer 10 mL of the bacterial suspension from 9.3.19.4.1 into 500 mL of Sterile Growth Medium A and incubate at 30 6
2°C 2 °C for 24 h.
9.4.3 Prepare 10 L of a seed culture by transferring 200 mL of the bacterial suspension from 9.4.2 into 10 L of Sterile Growth
Medium A. Incubate at 30 6 2°C 2 °C for 24 h.
9.4.4 Inoculate the 10 L of the seed culture into 500 L of Growth Medium A. Grow aerobically at 30 6 2°C. 2 °C. Monitor growth
spectrophotometrically at 500 nm, and plot growth curve.
9.4.5 When the culture reaches the stationary phase, harvest the cells by continuous flow centrifugation.
9.4.6 Re-suspend cells in two to three volumes of cold sterile harvesting buffer.
9.4.7 Centrifuge suspension and re-suspend cells in an equal volume of harvesting buffer. Determine the cell concentration
(expected concentration of viable cells is 1 × 10 cells/mL).
9.4.8 Transfer aliquots (for example, 50 mL) of cell paste into sterile plastic centrifuge tubes, and freeze using dry ice-acetone
batch or liquid nitrogen. Store frozen cell paste at −70°C.−70 °C.
9.5 Preparation of Challenge Stock Suspension from Frozen Cell Paste:
9.5.1 Disinfect the tube containing the cell paste by dipping tube in 80 % ethyl alcohol and flaming just long enough to burn off
most of the alcohol. Use sterile tongs to hold tube.
9.5.2 Aseptically remove the cap from the tube and drop the tube into a sterile Erlenmeyer flask containing a sterile magnetic
stirring bar and 20 cell volumes of a sterile solution of 0.9 % NaCl which contains 0.001 to 0.002 M MgCl at room temperature
(for example, transfer a 50-mL aliquot of frozen cell paste into 1 L of sterile solution).
NOTE 2—MgCl must be in the solution prior to adding the frozen cell paste to prevent dumpingclumping during thaw.
9.5.3 Place the flask on a magnetic stirring unit, and mix until the entire contents of the tube is suspended evenly (about 40 min).
9.5.4 Determine the concentration of viable cells according to Section 11 (expected concentration of the cell suspension is 1 to
2 × 10 cells/mL).
9.5.5 Identify the organism as B. diminuta in accordance with Section 10.
10. Identification of B. diminuta
10.1 Colonial Morphology:
10.1.1 Colonies of B. diminuta are yellow-beige, slightly convex, complete and shiny.
F838 − 20
10.1.2 At 30°C 30 °C (optimum growth temperature) colonies are microscopic to pinpoint after 24 h and 1 to 2-mm diameter after
36 to 48 h.
10.2 Microscopic Examination:
10.2.1 Prepare a Gram stain.
10.2.1.1 Examine the preparation with a compound light microscope fitted with a calibrated ocular micrometer and an oil
immersion objective lens with good resolving power (for example, a planachromatic plan achromatic objective with a numerical
aperture of 1.2 or greater). Observe several microscopic fields for organisms’ size and arrangement of cells.
10.2.1.2 Stained preparations should reveal a Gram-negative, small, rod-shaped organism about 0.3 to 0.4 μm by 0.6 to 1.0 μm
in size, occurring primarily as single cells.
10.2.2 Prepare a flagella stain (optional). B. diminuta is characterized by a single, polar flagellum.
10.3 Biochemical Characterization:
10.3.1 Perform a number of the following biochemical characterization tests. B. diminuta gi
...
ASTM F838-20 표준은 액체 필터링에 사용되는 멤브레인 필터의 박테리아 유지 특성을 평가하는 시험 방법을 제공합니다. 이 표준의 강점 중 하나는 B. diminuta를 시험 미생물로 사용하여 필터의 내구성을 고심도에서 검증한다는 점입니다. 107개의 박테리아가 필터의 유효 필터링 면적당 존재하는 도전 시험 조건이 설정되어 있어, 필터가 대량의 미생물을 정량적으로 유지할 수 있는지 충분히 감지할 수 있도록 설계되었습니다. 이 시험 방법은 필터의 필터링 효율성을 정량적으로 평가할 수 있도록 해 주며, 표준 필터링 조건에서 일관된 안정적인 결과를 제공합니다. 그러나, 제조업체의 제품 및 프로세스 특정 바탕 위에서의 박테리아 유지 검증은 별도로 수행해야 하며, 이는 액체 멤브레인 필터의 특수한 요구를 충족하기 위해 중요합니다. ASTM F838-20은 SI 단위를 기준으로 하여, 압력 단위에 대한 인치-파운드 값의 예외를 명시하고 있습니다. 이러한 표준화된 접근은 국제 무역 장애 기술 위원회(TBT)의 원칙에 따라 개발된 것으로, 글로벌에 걸쳐 널리 인정받는 원칙을 반영합니다. 마지막으로, 이 표준은 사용자가 필터 사용 시 안전, 건강 및 환경 관련 공정과 규제의 적절한 적용 가능성을 스스로 판단할 책임이 있음을 명확히 하고 있습니다. 이러한 점에서 ASTM F838-20은 액체 필터링에 있어 필수적인 참조 문서로 자리 잡고 있습니다.
ASTM F838-20の標準化文書は、液体ろ過に用いる膜フィルターのバイキンの保持特性を評価するためのテスト法を示しています。この標準の範囲は、フィルターの効果的なろ過面積あたり107の細菌(Brevundimonas diminuta)を用いたチャレンジ条件下での滅菌フィルターの保持力を評価することに特化しています。 この標準の強みは、その高い感度にあります。特に、このテスト方法は、フィルター内の過剰な孔を検出し、多数の微生物を定量的に保持する能力を持つフィルターの信頼性を高めるために設計されています。B. diminutaは、小さな細菌として業界標準に認められており、この標準の妥当性を保証しています。他の細菌種を用いることで、フィルター penetration の能力を評価するための最悪のシナリオテストとしても機能します。 また、ASTM F838-20は、標準的なろ過条件下で評価されるフィルターのろ過効率に数値を割り当てる分析手法を提供しています。これにより、製品の無菌性保証に対する重要な情報を提供します。ただし、このテストは製品・プロセス特有の確認には使用できず、製品製造プロセスのパラメータや製品溶液を考慮した追加の研究が必要であることに留意すべきです。 さらに、この標準は国際的に認められた標準化の原則に従って開発されており、商業的および技術的な障壁に関する国際的なガイドラインに基づいています。SI単位が標準として使用されている一方で、圧力に関するインチ・ポンド単位の使用が例外的に認められています。 ASTM F838-20は、バイキン保持特性の評価において信頼性と一貫性を提供する重要な標準であり、液体滅菌フィルターの選定や評価における中心的な役割を果たします。
The ASTM F838-20 standard provides a comprehensive method for determining the bacterial retention characteristics of membrane filters utilized for liquid filtration, specifically using Brevundimonas diminuta as the challenge organism. Its scope is significant in the field of filtration technologies, particularly in industries where sterilization is critical, such as pharmaceuticals and biopharmaceuticals. One of the primary strengths of this standard lies in its rigorous challenge conditions, which present a high concentration of 10^7 bacteria per cm² of effective filtration area. This robust testing approach ensures a high degree of assurance regarding the filter's ability to retain organisms, thereby addressing potential oversized pores effectively. The use of B. diminuta, a recognized industry benchmark, further strengthens the reliability of the results obtained from this standard. Additionally, the ASTM F838-20 standard presents a clear analytical procedure for assigning a numerical value to the filtration efficiency of the evaluated filters. This quantification of performance under standardized conditions makes it a valuable tool for assessing various membrane filter systems, enhancing their reliability in critical applications. However, it is essential to note that while it provides a solid framework for evaluating sterilizing filters, this standard does not guarantee complete retention of all bacteria, emphasizing the need for supplementary process-specific validation. Moreover, the inclusion of SI units as a standard measurement system aligns with global practices, ensuring uniformity and interoperability across international borders. The acknowledgment of safety and health considerations also indicates a responsible approach, as users are reminded to establish appropriate practices and comply with regulatory conditions. Overall, the ASTM F838-20 standard is highly relevant in the current landscape of liquid filtration, providing a foundation for assessing the bacterial retention capabilities of membrane filters while highlighting the necessity of specific validations for different manufacturing processes. Its structured methodology, combined with the recognized challenge organism, makes it an indispensable tool for professionals in the filtration sector.










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