EN 1009-1:2020/prA1
(Amendment)Machines for mechanical processing of minerals and similar solid materials - Safety - Part 1: Common requirements for machinery and processing plants
Machines for mechanical processing of minerals and similar solid materials - Safety - Part 1: Common requirements for machinery and processing plants
This document applies to machines for mechanical processing of minerals (cement, lime and gypsum, sand and gravel, industrial minerals, metalliferous ore and hard and soft rock aggregates, coal) and -products (slag and ashes, production and demolition waste) in construction and industry.
It deals with the following types of individual machines for the mechanical processing of minerals and similar solid materials:
- feeding machinery in accordance with EN 1009-2;
- crushing machinery in accordance with EN 1009-3;
- milling machinery in accordance with EN 1009-3;
- screening machinery in accordance with EN 1009-4;
- machinery for cleaning, water recycling, sorting (other than screens) and mud treatment in accordance with EN 1009-5;
- mobile machinery in accordance with prEN 1009-6.
This document gives the common safety requirements for mechanical processing machines used for quarrying, recycling and processing mineral and by-products (cement, lime and gypsum, sand and gravel, industrial minerals, metalliferous ore, production and demolition waste, slag handling, hard and soft rock aggregates, coal) in construction and surface mining and is intended to be used in conjunction with one of the parts EN 1009 2 to prEN 1009-6. These machine specific parts (EN 1009 2 to prEN 1009 6) do not repeat the requirements from this document, but add or replace the requirements for the machine type in question.
NOTE 1 The requirements specified in this part of EN 1009 are common to two or more types of machines for the mechanical processing of minerals and similar solid materials.
Specific requirements in EN 1009 2 to prEN 1009-6 take precedence over the respective requirements of this document.
This document also covers assemblies of two or more of the mentioned machines which function as an integrated whole. The machines included in the scope of this document can be fixed, semi-mobile or mobile.
NOTE 2 prEN 1009-6 "Specific requirements for mobile and semi mobile equipment" is under preparation to cover specific requirements (e.g. mobility, braking, access, frequent transportation), including exceptions and additional requirements for mobile and semi mobile equipment.
This document covers transportation, erection, commissioning, use and maintenance of single machines or combination of single machines.
This document deals with significant hazards, common to the types of machines listed in this scope when they are used as intended and under conditions for misuse which are reasonably foreseeable by the manufacturer (see Annex F) and to the hazards due to the combination of these machines and specifies the appropriate measures to eliminate or reduce the risks arising from the significant hazards.
Design relating to road traffic regulations is not covered by this document.
This document does not cover:
- design relating to road traffic regulations;
- hazards arising from the use of the machines in potentially explosive atmospheres as well as from processing of explosive materials and risks related to electromagnetic compatibility;
- specific hazards related to mobile machinery.
NOTE 3 EN ISO 13766-1 and EN ISO 13766-2 specify test methods and acceptance criteria for evaluating the electromagnetic compatibility of all kinds of mobile construction machinery.
This document is not applicable to machinery which are manufactured before the date of publication of this document by CEN.
Maschinen für die mechanische Aufbereitung von Mineralien und ähnlichen festen Stoffen - Sicherheit - Teil 1: Gemeinsame Anforderungen für Aufbereitungsmaschinen und -anlagen
Machines pour le traitement mécanique des minéraux et des matières solides similaires - Sécurité - Partie 1 : Prescriptions communes pour les machines et installations pour le traitement des matériaux
Stroji za mehansko obdelavo mineralov in podobnih trdnih snovi - Varnost - 1. del: Splošne zahteve za stroje in predelovalne obrate
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-februar-2024
Stroji za mehansko obdelavo mineralov in podobnih trdnih snovi - Varnost - 1. del:
Splošne zahteve za stroje in predelovalne obrate
Machines for mechanical processing of minerals and similar solid materials - Safety -
Part 1: Common requirements for machinery and processing plants
Maschinen für die mechanische Aufbereitung von Mineralien und ähnlichen festen
Stoffen - Sicherheit - Teil 1: Gemeinsame Anforderungen für Aufbereitungsmaschinen
und -anlagen
Machines pour le traitement mécanique des minéraux et des matières solides similaires -
Sécurité - Partie 1 : Prescriptions communes pour les machines et installations pour le
traitement des matériaux
Ta slovenski standard je istoveten z: EN 1009-1:2020/prA1
ICS:
13.110 Varnost strojev Safety of machinery
73.120 Oprema za predelavo rudnin Equipment for processing of
minerals
91.220 Gradbena oprema Construction equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
DRAFT
EUROPEAN STANDARD
EN 1009-1:2020
NORME EUROPÉENNE
EUROPÄISCHE NORM
prA1
December 2023
ICS 73.120; 91.220
English Version
Machines for mechanical processing of minerals and
similar solid materials - Safety - Part 1: Common
requirements for machinery and processing plants
Machines pour le traitement mécanique des minéraux Maschinen für die mechanische Aufbereitung von
et des matières solides similaires - Sécurité - Partie 1 : Mineralien und ähnlichen festen Stoffen - Sicherheit -
Prescriptions communes pour les machines et Teil 1: Gemeinsame Anforderungen für unvollständige
installations pour le traitement des matériaux Maschinen, Aufbereitungsmaschinen und
Aufbereitungsanlagen
This draft amendment is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee CEN/TC 151.
This draft amendment A1, if approved, will modify the European Standard EN 1009-1:2020. If this draft becomes an amendment,
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for inclusion of
this amendment into the relevant national standard without any alteration.
This draft amendment was established by CEN in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are
aware and to provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without
notice and shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2023 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1009-1:2020/prA1:2023 E
worldwide for CEN national Members.
Contents Page
European foreword . 4
1 Modifications to the European foreword . 5
2 Modifications to Clause 1, “Scope” . 5
3 Modifications to Clause 2, “Normative references” . 5
4 Modifications to Clause 3, “Terms and definitions” . 6
5 Modifications to 4.2.1, “Passage openings” . 7
6 Modifications to 4.6, “Manual sorting station” . 7
7 Modification to 4.7.1, “General” . 7
8 Modifications to 4.10.1, “General” . 7
9 Modification to 4.10.3, “Control devices” . 7
10 Modifications to 4.10.5, “Remote controls” . 7
11 Modification to 4.10.6, “Maintenance start/stop” . 7
12 Modifications to 4.13, “Safety related parts of control systems” . 7
13 Modifications to 4.14.1, “Hydraulics” . 8
14 Modification to 4.15.2, “Mechanical supports” . 9
15 Modification to 4.17.5, “Other lifting attachment points for handling, erection and
installation purposes of components, wear parts, motors or other sub-assemblies” . 9
16 Modifications to 4.20, “Noise”. 9
17 Modification to 4.21.1.1, “Reduction by design and protective measures” . 9
18 Modifications to Clause 5, “Verification of the safety requirements and/or
protective/risk reduction measures” . 9
19 Modification to 6.2, “Signals and warning devices” . 9
20 Modification to 6.3.3, “Instructions for transport, handling and storage of the
machine and its dismountable parts” . 9
21 Modifications to 6.3.4, “Instructions for the installation and the use of the machine”
................................................................................................................................................................... 10
22 Modifications to 6.3.5, “Maintenance and inspection instructions” . 10
23 Deletion of Annex A, “Cableless controls” . 10
24 Modification to Annex B, “Minimum passage opening” (now Annex A) . 10
25 Modifications to Annex C (informative), “Calculation of the dimensions of openings”
(now Annex B) . 10
26 Modifications to Annex E, “Noise test code” (now Annex D) . 10
27 Modification to E.1, “General” (now D.1) . 11
28 Modifications to E.2.1, “General” (now D.2.1) . 11
29 Modifications to E.2.2, “Uncertainty” (now D.2.2) . 11
30 Modifications to E.7, “Declaration of noise emission values” (now D.7) . 11
31 Modifications to Annex F (informative), “List of significant hazards” (now Annex E)
................................................................................................................................................................... 11
32 Modifications to Annex ZA (informative), “Relationship between this European
Standard and the Essential Requirements of Directive 2006/42/EC aimed to be
covered” . 12
33 Modifications to the Bibliography . 13
European foreword
This document (EN 1009-1:2020/prA1:2023) has been prepared by Technical Committee CEN/TC 151
“Construction equipment and building material machines - Safety”, the secretariat of which is held by
DIN.
This document is currently submitted to the CEN Enquiry.
This document has been prepared under a standardization request addressed to CEN by the European
Commission. The Standing Committee of the EFTA States subsequently approves these requests for its
Member States.
For the relationship with EU Legislation, see informative Annex ZA, which is an integral part of this
document.
This part of EN 1009 is intended to be used in conjunction with at least one specific part of
EN 1009-2+A1:— to EN 1009-6:—.
A list of all parts in a series can be found on the CEN website: www.cencenelec.eu.
1 Modifications to the European foreword
Replace the sentence: “This part of EN 1009 is intended to be used in conjunction with at least one specific
part EN 1009-2 to prEN 1009-6.”
with
“This part of EN 1009 is intended to be used in conjunction with at least one specific part of
EN 1009-2+A1:— to EN 1009-6:—.”.
Replace the list of parts in the series (paragraph 7) with the following sentence:
“A list of all parts in a series can be found on the CEN website: www.cencenelec.eu.".
2 Modifications to Clause 1, “Scope”
th
Replace the 5 paragraph and corresponding Note 2 with the following:
"This document also covers assemblies of two or more of the mentioned machines which function as an
integrated whole. The machines included in the scope of this document can be fixed or mobile.
NOTE 2 EN 1009-6 “Specific requirements for mobile equipment” (under preparation) covers specific
requirements (e.g. mobility, braking, access, frequent transportation), including exceptions and additional
requirements for mobile equipment. This means that mobile machines are not covered as long as EN 1009-6 is not
published by CEN.".
th
In the 7 paragraph, since Annex A is deleted, replace the reference to "Annex F" with "Annex E".
3 Modifications to Clause 2, “Normative references”
Replace
"EN 620:2002+A1:2010, Continuous handling equipment and systems — Safety and EMC requirements for
fixed belt conveyors for bulk materials"
with
"EN 620:2021, Continuous handling equipment and systems — Safety requirements for fixed belt conveyors
for bulk materials".
and delete the corresponding footnote 1). Update all occurrences throughout the document.
Add the following references to the list:
“EN 1009-2:2020+A1:—, Machines for mechanical processing of minerals and similar solid materials —
Safety — Part 2: Specific requirements for feeding machinery and continuous handling equipment
EN 1009-3:2020+A1:—, Machines for mechanical processing of minerals and similar solid materials —
Safety — Part 3: Specific requirements for crushing and milling machinery
EN 1009-5:2020+A1:—, Machines for mechanical processing of minerals and similar solid materials —
Safety — Part 5: Specific requirements for cleaning, recycling and mud treatment machinery
EN 1009-6:—, Machines for mechanical processing of minerals and similar solid materials — Safety — Part
6: Specific requirements for mobile machinery”.
Replace "EN 12464-1:2011" with "EN 12464-1:2021" and update all occurrences throughout the
document.
These documents are under preparation. Current stage of the amendments (to be consolidated at publication):
EN 1009-2:2020/prA1:2023, EN 1009-3:2020/prA1:2023, EN 1009-4:2020/prA1:2023 and
EN 1009-5:2020/prA1:2023. Current stage of Part 6: prEN 1009-6:2021.
Replace "EN 60204-1:2006" with "EN 60204-1:2018" and update all occurrences throughout the
document.
Add the following footnote after "EN ISO 11202:2010 ":
" As impacted by EN ISO 11202:2010/A1:2021.".
Replace
"EN ISO 13849-1:2015, Safety of machinery — Safety-related parts of control systems — Part 1: General
principles for design (ISO/FDIS 13849-1:2015)"
with
"EN ISO 13849-1:2023, Safety of machinery — Safety-related parts of control systems — Part 1: General
principles for design (ISO 13849-1:2023)"
and update all occurrences throughout the document.
4 Modifications to Clause 3, “Terms and definitions”
In definition 3.3, EXAMPLE, replace "Annex D" with "Annex C".
Replace definition 3.9 with:
“3.9
operator's station
fixed area from which an operator controls set-up and/or work functions of the machine
Note 1 to entry: Position of the operator for controlling travelling functions is specified in EN 1009-6.”.
Delete definition 3.15 "high pressure" and renumber all further definitions.
Add the following new definitions:
“3.17
bypass
bypass device
device that separates and diverts material before the main crushing or screening process
Note 1 to entry: Bypass devices can include a chute for mixing with processed material, reversible belt conveyors,
vibrating screen.
3.18
discharge device
discharge storage hopper
discharge conveyor
mechanism that removes processed or unprocessed material
Note 1 to entry: Examples of discharge devices can include, belt conveyor, screw conveyor, chute, vibrating feeder,
reciprocating plate feeder.
3.19
control system
system for controlling the operation of the machinery
Note 1 to entry: This system includes an op
...
Questions, Comments and Discussion
Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.