FprEN 1009-6
(Main)Machines for mechanical processing of minerals and similar solid materials - Safety - Part 6: Specific requirements for mobile machinery
Machines for mechanical processing of minerals and similar solid materials - Safety - Part 6: Specific requirements for mobile machinery
This document, together with EN 1009-1:2020+FprA1:2025, specifies safety requirements and verification for the design and construction of mobile machinery for crushing, screening, feeding, conveying minerals (cement, lime, gypsum, sand, gravel, industrial minerals, metalliferous ore, hard and soft rock aggregates, coal) and by-products (slag and ashes, production and demolition waste) in construction and industry.
In addition, this document specifies the type of information on safe working practices (including residual risks) to be provided by the manufacturer.
The requirements of this document are complementary to the requirements formulated in EN 1009 1:2020+FprA1:2025, EN 1009-2:2020+FprA1:2025, EN 1009-3:2020+FprA1:2025,
EN 1009 4:2020+FprA1:2025 and EN 1009 5:2020+FprA1:2025. This part does not repeat the requirements from EN 1009-1:2020+FprA1:2025, but adds or replaces them.
When requirements of this document are different from those which are stated in EN 1009-1:2020+FprA1:2025, EN 1009-2:2020+FprA1:2025, EN 1009 3:2020+FprA1:2025, EN 1009-4:2020+FprA1:2025 and EN 1009-5:2020+FprA1:2025, the requirements of this document take precedence over the requirements of EN 1009-1:2020+FprA1:2025, EN 1009-2:2020+FprA1:2025, EN 1009-3:2020+FprA1:2025, EN 1009-4:2020+FprA1:2025 and EN 1009-5:2020+FprA1:2025 for machines that have been designed and built according to the provisions of this document.
This document, together with EN 1009-1:2020+FprA1:2025, EN 1009-2:2020+FprA1:2025,
EN 1009-3:2020+FprA1:2025, EN 1009-4:2020+FprA1:2025 and EN 1009-5:2020+FprA1:2025 deals with all the identified significant hazards, hazardous situations and events relevant to mobile machinery for cleaning, recycling, mud treatment when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer associated with the whole lifetime of the machine (see Annex A).
This document does not apply to ride-on machines.
This document does not cover:
- design relating to road traffic regulations (e.g. lighting, dimensions, speed limit plate);
- hazards arising from the use of the machines in potentially explosive atmospheres as well as from processing of explosive materials and risks related to electromagnetic compatibility;
- hazards arising from the use of the laser sensors;
- fully or partially self-evolving behaviour or logic;
- collaborative applications.
NOTE For travelling on public roads, national traffic regulations apply (e.g. braking, steering, lighting, towing, etc.) until harmonized requirements are available.
This document does not apply to mobile machines, which are manufactured before the date of publication of this document by CEN.
Maschinen für die mechanische Aufbereitung von Mineralien und ähnlichen festen Stoffen - Sicherheit - Teil 6: Spezifische Anforderungen für mobile Maschinen
Dieses Dokument legt zusammen mit EN 1009-1:2020+prA1:2023 Sicherheitsanforderungen und Nachweise für die Konstruktion und den Bau von mobilen Maschinen zum Brechen, Sieben, Aufgeben, Befördern von Mineralien (Zement, Kalk, Gips, Sand, Kies, Industriemineralien, metallhaltige Erze und harte und weiche Gesteins-Zuschlagstoffe, Kohle) und Nebenprodukten (Schlacke und Asche, Produktions- und Abbruchabfälle) in Bau und Industrie fest.
Darüber hinaus legt dieses Dokument die Art der Informationen über sichere Arbeitsverfahren (einschließlich Restrisiken) fest, die vom Hersteller zur Verfügung zu stellen sind.
Die Anforderungen dieses Dokuments ergänzen die in EN 1009-1:2020+prA1:2023, EN 1009-2:2020+prA1:2023, EN 1009-3:2020+prA1:2023, EN 1009-4:2020+prA1:2023, EN 1009-5:2020+prA1:2023 formulierten gemeinsamen Anforderungen. In diesem Teil werden die Anforderungen aus EN 1009-1:2020+prA1:2023 nicht wiederholt, sondern ergänzt oder ersetzt.
Wenn Anforderungen dieses Dokuments von denen abweichen, die in EN 1009-1:2020+A1:2023, EN 1009-2:2020+prA1:2023, EN 1009-3:2020+prA1:2023, EN 1009-4:2020+prA1:2023, EN 1009-5:2020+prA1:2023 angegeben sind, haben die Anforderungen dieses Dokuments Vorrang vor den Anforderungen von EN 1009 1:2020 für Maschinen, die nach den Bestimmungen dieses Dokuments konstruiert und gebaut wurden.
Dieses Dokument behandelt zusammen mit EN 1009-1:2020+prA1:2023, EN 1009-2:2020+prA1:2023, EN 1009-3:2020+prA1:2023, EN 1009-4:2020+prA1:2023, EN 1009-5:2020+prA1:2023 alle ermittelten signifikanten Gefährdungen, Gefährdungssituationen und Gefährdungsereignisse, die für mobile Maschinen zur Reinigung, zum Recycling und zur Schlammverarbeitung zutreffen, wenn sie bestimmungsgemäß unter Bedingungen, die vom Hersteller als Fehlanwendung vernünftigerweise vorhersehbar sind, während der gesamten Lebensdauer der Maschine verwendet werden (siehe Anhang A).
Dieses Dokument gilt nicht für Maschinen mit einem sitzenden oder stehenden Bediener während der Fahrt.
Dieses Dokument behandelt nicht:
- Gestaltung in Verbindung mit der Straßenverkehrsordnung (z. B. Beleuchtung, Maße, Geschwindigkeitsbegrenzungsschild);
- Gefährdungen, die aus dem Einsatz der Maschinen in explosionsgefährdeten Bereichen sowie der Aufbereitung explosiver Materialien entstehen, und Risiken in Bezug auf elektromagnetische Verträglichkeit;
- Gefährdungen, die sich aus dem Einsatz der Lasersensoren ergeben.
ANMERKUNG Bei Fahrten auf öffentlichen Straßen gelten die nationalen Verkehrsvorschriften (z. B. Bremsen, Lenken, Beleuchtung, Abschleppen usw.), bis harmonisierte Anforderungen vorliegen.
Dieses Dokument gilt nicht für mobile Maschinen, die vor dem Datum der Veröffentlichung dieses Dokuments durch CEN hergestellt worden sind.
Machines pour le traitement mécanique des minéraux et des matières solides similaires - Sécurité - Partie 6 : Prescriptions spécifiques pour les unités mobiles
Le présent document, utilisé conjointement avec l’EN 1009-1:2020+prA1:2023, spécifie les prescriptions de sécurité et leur vérification pour la conception et la construction des unités mobiles pour le concassage, le criblage, l’alimentation, le convoyage des minéraux (ciment, chaux, plâtre, sable, gravier, minéraux industriels, minerais métallifères, granulats de roche dure et tendre, charbon) et des sous-produits (mâchefer et cendres, déchets de production et de démolition) en construction et dans l’industrie.
En outre, le présent document spécifie le type d’informations que le fabricant doit fournir sur les pratiques d’utilisation sûre (incluant les risques résiduels).
Les prescriptions du présent document sont complémentaires aux prescriptions communes formulées dans les EN 1009-1:2020+prA1:2023, EN 1009-2:2020+prA1:2023, EN 1009-3:2020+prA1:2023,
EN 1009-4:2020+prA1:2023, EN 1009-5:2020+prA1:2023. La présente partie ne reprend pas les prescriptions de l’EN 1009-1:2020+prA1:2023, mais en ajoute ou en remplace certaines.
Lorsque des prescriptions du présent document sont différentes de celles qui sont indiquées dans les
EN 1009- 1:2020+A1:2023, EN 1009-2:2020+prA1:2023, EN 1009-3:2020+prA1:2023,
EN 1009-4:2020+prA1:2023, EN 1009-5:2020+prA1:2023, les prescriptions du présent document prévalent sur les prescriptions de l’EN 1009-1:2020 pour les machines qui ont été conçues et construites selon les dispositions du présent document.
Le présent document, utilisé conjointement avec les EN 1009-1:2020+prA1:2023, EN 1009-2:2020+prA1:2023, EN 1009-3:2020+prA1:2023, EN 1009-4:2020+prA1:2023, EN 1009-5:2020+prA1:2023, traite de tous les phénomènes dangereux et situations et événements dangereux significatifs inhérents aux unités mobiles pour le nettoyage, le recyclage et le traitement des boues lorsqu’elles sont utilisées comme prévu et dans les conditions de mauvaise utilisation qui sont raisonnablement prévisibles par le fabricant associées à l’intégralité de la durée de vie de la machine (voir l’Annexe A).
Le présent document ne s’applique pas aux machines avec un opérateur assis ou debout pendant la conduite.
Le présent document ne couvre pas :
- la conception relative à la réglementation de la circulation routière (par exemple, éclairage, dimensions, signe d'identification de la vitesse) ;
- les phénomènes dangereux découlant de l’utilisation des machines en atmosphères explosibles ainsi que de la transformation de matières explosives et les risques liés à la compatibilité électromagnétique ;
- les phénomènes dangereux découlant de l’utilisation des capteurs laser.
NOTE Pour le déplacement sur les voies publiques, les réglementations routières nationales s’appliquent (par exemple, freinage, direction, éclairage, remorquage, etc.) jusqu’à la parution de prescriptions harmonisées.
Le présent document ne s’applique pas aux machines mobiles qui sont fabriquées avant sa date de publication par le CEN.
Stroji za mehansko obdelavo mineralov in podobnih trdnih snovi - Varnost - 6. del: Posebne zahteve za premične stroje
General Information
Standards Content (Sample)
SLOVENSKI STANDARD
01-julij-2021
Stroji za mehansko obdelavo mineralov in podobnih trdnih snovi - Varnost - 6. del:
Posebne zahteve za premične stroje
Machines for mechanical processing of minerals and similar solid materials - Safety -
Part 6: Specific requirements for mobile machinery
Maschinen für die mechanische Aufbereitung von Mineralien und ähnlichen festen
Stoffen - Sicherheit - Teil 6: Spezifische Anforderungen für mobile Maschinen
Machines pour le traitement mécanique des minéraux et des matières solides similaires -
Sécurité - Partie 6 : Prescriptions spécifiques pour les unités mobiles
Ta slovenski standard je istoveten z: prEN 1009-6
ICS:
13.110 Varnost strojev Safety of machinery
73.120 Oprema za predelavo rudnin Equipment for processing of
minerals
91.220 Gradbena oprema Construction equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
DRAFT
EUROPEAN STANDARD
prEN 1009-6
NORME EUROPÉENNE
EUROPÄISCHE NORM
June 2021
ICS 73.120; 91.220
English Version
Machines for mechanical processing of minerals and
similar solid materials - Safety - Part 6: Specific
requirements for mobile machinery
Machines pour le traitement mécanique des minéraux Maschinen für die mechanische Aufbereitung von
et des matières solides similaires - Sécurité - Partie 6 : Mineralien und ähnlichen festen Stoffen - Sicherheit -
Prescriptions spécifiques pour les unités mobiles Teil 6: Spezifische Anforderungen für mobile
Maschinen
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee
CEN/TC 151.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations
which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are
aware and to provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without
notice and shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2021 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 1009-6:2021 E
worldwide for CEN national Members.
prEN 1009-6:2021 (E)
Contents Page
European foreword . 5
Introduction . 6
1 Scope . 7
2 Normative references . 8
3 Terms and definitions . 10
4 Safety requirements and/or protective/risk reduction measures . 12
4.1 General . 12
4.2 Openings . 12
4.2.1 General . 12
4.2.2 Compact mobile machines . 13
4.2.3 Heavy mobile machines . 13
4.2.4 Extra heavy mobiles machines . 14
4.3 Access . 14
4.3.1 General . 14
4.3.2 Compact mobile machines . 14
4.3.3 Heavy mobile machines . 15
4.3.4 Extra-heavy mobile machines . 16
4.4 Visibility. 16
4.5 Control devices . 17
4.5.1 General . 17
4.5.2 Emergency-stop . 17
4.5.3 Travel mode . 17
4.5.4 Travelling while processing mode . 18
4.5.5 Setup mode . 18
4.5.6 Control devices to enable safe packing and unpacking of self-propelled machines
from containers . 18
4.6 Safeguarding . 18
4.6.1 Apron feeder . 18
4.6.2 Integrated belt conveyor . 18
4.6.3 Magnetic separators . 20
4.6.4 Autonomous radial conveyors . 20
4.6.5 Engine compartment. 20
4.7 Safety related parts of control systems . 20
4.8 Hydraulics and pneumatics . 20
4.9 Electrical equipment . 21
4.9.1 General . 21
4.9.2 Electrostatic charges . 21
4.10 Lifting, tying down and transport . 21
4.10.1 General . 21
4.10.2 Tying-down points . 21
4.10.3 Lifting points . 21
4.10.4 Towing attachment points (for mobile plants) . 21
4.11 Maintenance . 21
4.11.1 General . 21
4.11.2 Routine maintenance . 22
prEN 1009-6:2021 (E)
4.12 Noise . 22
4.12.1 Noise reduction as a safety requirement . 22
4.12.2 Verification of requirements on noise based on noise emission values. 22
4.13 Vibrations . 23
4.14 Mobile machine movement . 23
4.15 Hot parts . 23
4.15.1 General . 23
4.15.2 Thermal guarding . 23
4.15.3 Fire extinguisher . 23
4.16 Fuel tanks, DEF/urea tanks, hydraulic tanks . 24
4.16.1 General . 24
4.16.2 Filler openings . 24
4.16.3 Fuel tanks . 24
4.17 Batteries . 24
4.18 Additional requirements for wheeled machinery . 24
4.19 Exhaust gas . 25
5 Verification of the safety requirements and/or protective/risk reduction measures . 25
6 Information for use . 25
6.1 General . 25
6.2 Accompanying documents (in particular: instruction handbook) . 25
6.2.1 General . 25
6.2.2 Instructions for transport, handling and storage of the machine and its
dismountable parts . 26
6.2.3 Instructions for the installation and the use of the machine . 26
6.2.4 Maintenance and inspection instructions . 27
6.3 Marking . 27
6.4 Pictorials . 27
6.5 Signals and warning devices . 28
Annex A (informative) List of significant hazards . 29
Annex B (normative) Examples of mobile machines . 41
Annex C (informative) Examples of machine components and attachments . 48
C.1 Mobile integrated conveyors . 48
C.2 Other types of mobile conveyors . 49
C.3 Heavy mobile and compact mobile means of access . 50
C.4 Examples of magnetic separators . 52
Annex D (normative) Noise test code . 53
D.1 Scope . 53
D.2 Sound power level determination . 53
D.2.1 A-weighted emission sound pressure levels on a contour (mandatory). 53
D.2.2 A-weighted sound power level (optional) . 53
D.2.2.1 Reference box. 53
D.2.2.2 Measurement positions . 54
D.2.2.3 Uncertainty . 58
D.3 Determination of A-weighted emission sound pressure levels at workstations . 59
prEN 1009-6:2021 (E)
D.3.1 Uncertainty . 59
D.4 Installation conditions . 60
D.5 Operating conditions . 60
D.5.1 General . 60
D.5.2 Fast Idle condition (mandatory) . 60
D.5.3 Process condition (optional). 60
D.6 Information to be recorded . 61
D.7 Information to be reported . 61
D.8 Declaration of noise emission values in the instruction handbook . 61
D.9 EXAMPLE I – MANDATORY DATA THAT NEEDS TO BE INCLUDED IN THE NOISE
EMISSION DECLARATION (SOUND PRESSURE LEVELS) . 62
D.10 EXAMPLE II - OPTIONAL DATA THAT CAN BE GIVEN IN THE NOISE EMISSION
DECLARATION (SOUND POWER LEVEL WITH PROCESS NOISE INFO) . 63
Annex ZA (informative) Relationship between this European Standard and the essential
requirements of Directive 2006/42/EC aimed to be covered . 64
Bibliography . 68
prEN 1009-6:2021 (E)
European foreword
This document (prEN 1009-6:2021) has been prepared by Technical Committee CEN/TC 151
“Construction equipment and building material machines - Safety”, the secretariat of which is held by
DIN.
This document is currently submitted to the CEN Enquiry.
This document has been prepared under a standardization request given to CEN by the European
Commission and the European Free Trade Association, and supports essential requirements of
EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this
document.
EN 1009 consists of the following parts, under the general title Machines for mechanical processing of
minerals and similar solid materials — Safety:
— Part 1: Common requirements for single machines and processing plants
— Part 2: Specific requirements for feeding machinery
— Part 3: Specific requirements for crushing and milling machinery
— Part 4: Specific requirements for screening machinery
— Part 5: Specific requirements for cleaning, recycling, sorting and mud treatment machinery
— Part 6: Specific requirements for mobile machinery.
prEN 1009-6:2021 (E)
Introduction
This document is a type-C standard as stated in EN ISO 12100.
The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are
covered are indicated in the Scope of this document.
When requirements of this type-C standard are different from those which are stated in type-A or B
standards, the requirements of this type-C standard take precedence over the requirements of the other
standards for machines that have been designed and built according to the requirements of this type-C
standard.
This document is of relevance, in particular, for the following stakeholder groups representing the market
players with regard to machinery safety:
— machine manufacturers (small, medium and large enterprises);
— health and safety bodies (regulators, accident prevention organizations, market surveillance etc.).
Others can be affected by the level of machinery safety achieved with the means of the document by the
above-mentioned stakeholder groups:
— machine users/employers (small, medium and large enterprises);
— machine users/employees (e.g. trade unions, organizations for people with special needs);
— service providers, e.g. for maintenance (small, medium and large enterprises);
— consumers (in case of machinery intended for use by consumers).
The above-mentioned stakeholder groups have been given the possibility to participate in the drafting
process of this document.
The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are
covered are indicated in the Scope of this document.
When requirements of this type-C standard are different from those which are stated in type-A or type-B
standards, the requirements of this type-C standard take precedence over the requirements of the other
standards for machines that have been designed and built according to the requirements of this type-C
standard.
prEN 1009-6:2021 (E)
1 Scope
This document, together with EN 1009-1:2020+A1:202X, specifies safety requirements and verification
for the design and construction of mobile machinery for crushing, screening, feeding, conveying minerals
and by-products: (cement, lime, gypsum. sand, gravel, industrial minerals, metalliferous ore, and hard
and soft rock aggregates, coal) and by-products (slag and ashes, production and demolition waste) in
construction and industry.
In addition, this document specifies the type of information on safe working practices (including residual
risks) to be provided by the manufacturer.
The requirements of this document are complementary to the common requirements formulated in
EN 1009-1:2020+A1:202X, EN 1009-2:2020+A1:202X, EN 1009-3:2020+A1:202X,
EN 1009-4:2020+A1:202X, EN 1009-5:2020+A1:202X. This part does not repeat the requirements from
EN 1009-1:2020+A1:202X, but adds or replaces them.
When requirements of this document are different from those which are stated in
EN 1009-1:2020+A1:202X, EN 1009-2:2020+A1:202X, EN 1009-3:2020+A1:202X,
EN 1009-4:2020+A1:202X, EN 1009-5:2020+A1:202X the requirements of this document takes
precedence over the requirements of EN 1009-1:2020 for machines that have been designed and built
according to the provisions of this document.
This document, together with EN 1009-1:2020+A1:202X, EN 1009-2:2020+A1:202X,
EN 1009-3:2020+A1:202X, EN 1009-4:2020+A1:202X, EN 1009-5:2020+A1:202X deals with all the
identified significant hazards, hazardous situations and events relevant to machinery for cleaning,
recycling, mud treatment when they are used as intended and under the conditions of misuse which are
reasonably foreseeable by the manufacturer associated with the whole lifetime of the machine (see
Annex A).
This document does not apply to machines with a seated or standing operator while driving.
This document does not cover:
— design relating to road traffic regulations (e.g. lighting, dimensions, speed limit plate);
— hazards arising from the use of the machines in potentially explosive atmospheres as well as from
processing of explosive materials and risks related to electromagnetic compatibility;
— hazards arising from the use of the laser sensors.
NOTE For travelling on public roads, national traffic regulations apply (e.g. braking, steering, lighting, towing
etc.) until harmonized requirements are available.
This document is not applicable to mobile machines, which are manufactured before the date of
publication of this document by CEN.
prEN 1009-6:2021 (E)
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
1)
EN 1009-1:2020+A1:202X, Feeding, crushing, milling, sizing and sorting machines for mechanical
processing of minerals and similar solid materials — Safety — Part 1: Common requirements for single
machines and processing plants
1)
EN 1009-2:2020+A1:202X , Feeding, crushing, milling, sizing and sorting machines for mechanical
processing of minerals and similar solid materials — Safety — Part 2: Specific requirements for feeding
machinery
1)
EN 1009-3:2020+A1:202X , Feeding, crushing, milling, sizing and sorting machines for mechanical
processing of minerals and similar solid materials — Safety — Part 3: Specific requirements for crushing
and milling machinery
1)
EN 1009-4:2020+A1:202X , Feeding, crushing, milling, sizing and sorting machines for mechanical
processing of minerals and similar solid materials — Safety — Part 4: Specific requirements for screening
machinery
1)
EN 1009-5:2020+A1:202X , Feeding, crushing, milling, sizing and sorting machines for mechanical
processing of minerals and similar solid materials — Safety — Part 5: Specific requirements for cleaning,
recycling, sorting and mud treatment machinery
1)
EN 620:202X , Continuous handling equipment and systems - Safety and EMC requirements for fixed belt
conveyors for bulk materials
EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — Part 1: General requirements
(IEC 60204-1:2005)
EN 61496-1:2013, Safety of machinery — Electro-sensitive protective equipment — Part 1: General
requirements and tests (IEC 61496-1:2012)
EN ISO 2860:2008, Earth-moving machinery — Minimum access dimensions (ISO 2860:1992)
EN ISO 2867:2011, Earth-moving machinery — Access systems (ISO 2867:2011)
EN ISO 3744:2010, Acoustics — Determination of sound power levels and sound energy levels of noise
sources using sound pressure — Engineering methods for an essentially free field over a reflecting plane (ISO
3744:2010)
EN ISO 3746:2010, Acoustics — Determination of sound power levels and sound energy levels of noise
sources using sound pressure — Survey method using an enveloping measurement surface over a reflecting
plane (ISO 3746:2010)
EN ISO 4871:2009, Acoustics — Declaration and verification of noise emission values of machinery and
equipment (ISO 4871:1996)
Under preparation.
prEN 1009-6:2021 (E)
EN ISO 7010:2020, Graphical symbols — Safety colours and safety signs — Registered safety signs (ISO
7010:2020)
EN ISO 9614-2:1996, Acoustics — Determination of sound power levels of noise sources using sound
intensity — Part 2: Measurement by scanning (ISO 9614-2:1996)
EN ISO 11201:2010, Acoustics — Noise emitted by machinery and equipment — Determination of emission
sound pressure levels at a work station and at other specified positions in an essentially free field over a
reflecting plane with negligible environmental corrections (ISO 11201:2010)
EN ISO 11202:2010, Acoustics — Noise emitted by machinery and equipment — Determination of emission
sound pressure levels at a work station and at other specified positions applying approximate environmental
corrections (ISO 11202:2010)
EN ISO 12100, Safety of machinery — General principles for design — Risk assessment and risk reduction
(ISO 12100:2010)
EN ISO 13857:2019, Safety of machinery — Safety distances to prevent hazard zones being reached by
upper and lower limbs (ISO 13857:2019)
EN ISO 13856-3:2013, Safety of machinery — Pressure-sensitive protective devices — Part 3: General
principles for design and testing of pressure-sensitive bumpers, plates, wires and similar devices (ISO 13856-
3:2013)
EN ISO 14122-1:2016, Safety of machinery — Permanent means of access to machinery — Part 1: Choice
of fixed means and general requirements of access (ISO 14122-1:2016)
EN ISO 14122-2:2016, Safety of machinery — Permanent means of access to machinery — Part 2: Working
platforms and walkways (ISO 14122-2:2016)
EN ISO 14122-3:2016, Safety of machinery — Permanent means of access to machinery — Part 3: Stairs,
stepladders and guard-rails (ISO 14122-3:2016)
EN ISO 14122-4:2016, Safety of machinery — Permanent means of access to machinery — Part 4: Fixed
ladders (ISO 14122-4:2016)
ISO 3864-1:2011, Graphical symbols — Safety colours and safety signs — Part 1: Design principles for safety
signs and safety markings
ISO 3864-2:2016, Graphical symbols — Safety colours and safety signs — Part 2: Design principles for
product safety labels
ISO 3864-3:2012, Graphical symbols — Safety colours and safety signs — Part 1: Design principles for
graphical symbols for use in safety signs
ISO 7000:2019, Graphical symbols for use on equipment
ISO 9244:2008, Earth-moving machinery — Machine safety labels. General principles
As impacted by ISO 9244:2008/AMD 1:2016.
prEN 1009-6:2021 (E)
ISO 9533:2010, Earth-moving machinery — Machine-mounted audible travel alarms and forward horns —
Test methods and performance criteria
ISO 17063:2003, Earth-moving machinery — Braking systems of pedestrian-controlled machines —
Performance requirements and test procedures
3 Terms and definitions
For the purposes of this document, the terms and definitions given in EN 1009-1:2020+A1:202X,
EN 1009-2:2020+A1:202X, EN 1009-3:2020+A1:202X, EN 1009-4:2020+A1:202X,
EN 1009-5:2020+A1:202X and the following apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— IEC Electropedia: available at http://www.electropedia.org/
— ISO Online browsing platform: available at https://www.iso.org/obp
3.2
mobile machine
mobile machinery
crawler or wheel, self-propelled, trailed or towed machine movable from a worksite to another or from a
place to another on the same worksite
Note 1 to entry: A crawler machine is also known as a track or tracked machine.
3.3
compact mobile machine
machinery, designed where main components for example a feed hopper, vibrating feeder, crusher,
vibrating screen, etc. do not need to be removed prior to transportation between worksites
Note 1 to entry: Typically transport is enabled by folding components such as hopper walls, conveyors and
platforms.
Note 2 to entry: Attachments (3.7) can be removed from the machine.
3.4
heavy mobile machine
machinery, designed where main components for example a feed hopper, vibrating feeder, crusher,
vibrating screen that needs to be removed prior to transportation between worksites
3.5
extra-heavy mobile machine
mobile machine (3.2), designed to remain on one worksite during its intended life and where main
components for example a feed hopper, vibrating feeder, crusher, vibrating screen need to be shipped
separately and assembled on worksite
Note 1 to entry: Generally, extra-heavy mobile machines have an operating mass greater than 150 t.
3.7
attachment
part or mechanism fitted to the machine to enhance or change its application
Note 1 to entry: Attachments can include but are not limited to, magnetic separator, metal detector, additional
vibrating screen, side conveyor, dust suppression, belt scale, hydraulic rock pick and hopper extensions.
prEN 1009-6:2021 (E)
3.8
feed material
charged material
material which has been loaded into the receiving hopper and /or the feed device
[Source: ISO 21873-1:2015, 3.10]
3.9
by-pass device
device that separates and diverts material before the main crushing or screening process
Note 1 to entry: By-pass devices can include, a chute for mixing with processed material, reversible belt
conveyors, vibrating screen.
3.10
by-pass conveyor
discharge device for material separated by the bypass device
3.11
discharge device
mechanism that removes processed or unprocessed material
Note 1 to entry: Examples of discharge devices can include, belt conveyor, screw conveyor, chute, vibrating
feeder, reciprocating plate feeder.
3.12
return conveyor
mechanism for transferring material back to the crusher or vibrating screen or feed devices for re-
processing
3.16
gradient
maximum inclination the machine is able to traverse, front to back and side to side, without losing
stability, causing component damage or spilling fluids
3.17
control system
system for controlling the operation of the mobile machinery
Note 1 to entry: This system includes an operator interface and mechanical, hydraulic, pneumatic, electric or
electronic components for controlling the operation of the mobile machinery
3.18
prime mover
engine, motor or other device which provides mechanical energy for linear or rotational movement
[SOURCE: ISO 21873-1:2015, 3.7]
Note 1 to entry: Examples of prime movers include an internal combustion engine, an electrical generator, an
electric motor
3.20
routine maintenance
maintenance that is specified in the periodic maintenance schedule in the instruction handbook for
performing scheduled daily/weekly/monthly maintenance on the machine
prEN 1009-6:2021 (E)
3.21
tracked radial machine
mobile machine (3.2) which has tracks to enable mobility from one location to another and in addition
has wheels which are used primarily to enable radial travel of the machine
3.22
bridging
blocked material in the crushing chamber where the moving crushing parts are free to move
3.23
operator's position
area from which an operator controls the travel and/or work functions of the machine
Note 1 to entry: The operator’s position for mobile machinery is not a fixed position when the machine is remote
controlled.
4 Safety requirements and/or protective/risk reduction measures
4.1 General
Machinery shall comply with the safety requirements and/or protective/risk reduction measures of this
clause.
In addition, the machine shall be designed according to the principles of EN ISO 12100 for relevant, but
not significant hazards, which are not dealt with by this document.
All safety requirements of EN 1009-1:2020+A1:202X apply to mobile machines unless specified
requirement in this document.
When relevant, safety requirements of EN 1009-2:2020+A1:202X to EN 1009-5:2020+A1:202X apply to
mobile machines unless specified requirement in this document.
Mobile machines shall be designed and built to minimise the need for inspection and maintenance inside
the machine, e.g. for a screen by the following means:
— moveable chutes and conveyors to increase access;
— external media tensioning systems;
— moveable chutes and conveyors to increase access;
— side and end access openings, separating screens, angle adjustment.
Means shall be provided for the instruction handbook (whether in physical or digital format) to be
accessible and available for use. A space intended for the safekeeping of the instruction handbook and
other instructions shall be provided on the machine.
4.2 Openings
4.2.1 General
For exceptional maintenance as defined in EN 1009-1:2020+A1:202X, 3.16, openings shall be in
accordance with EN ISO 2860:2008.
Where noise encapsulation or noise barrier is fitted, all maintenance openings shall be in accordance with
EN ISO 2860:2008. This exemption applies to openings in the encapsulation itself and its surrounding
structures.
prEN 1009-6:2021 (E)
4.2.2 Compact mobile machines
4.2.2.1 General
By exception to EN 1009-1:2020+A1:202X, 4.2 openings shall be in accordance with EN ISO 2860:2008.
4.2.2.2 Access opening
Access opening for upper body access for the purpose of maintenance shall measure 330 mm × 580 mm
as a minimum.
4.2.2.3 Passage opening
For a screening machine installed in a compact mobile machine, when access inside the screen is required
for inspection and maintenance, in adaption to EN 1009-4:2020+A1:202X, 4.2.4.3.2, 4.2.4.4.1, 4.2.4.4.2
and 4.2.4.2, the distance between the deck and the obstacle (H ) shall be minimum 366 mm and distance
between two decks under cross beam (H ) shall be minimum 450 mm. See Figure 1.
Dimensions in millimetres
Key
A minimum width of opening
H = 450 distance between two decks under cross beam
H = 366 distance between the deck and the obstacle
Figure 1 — Passage dimensions between two decks if crawling is required
4.2.3 Heavy mobile machines
Screening machinery installed in heavy mobile machines, shall meet EN 1009-4:2020+A1:202X when the
screen needs to be removed for transportation constraints.
Screening machinery that remain in the mobile machine for transportation shall meet 4.2.2.
prEN 1009-6:2021 (E)
4.2.4 Extra heavy mobiles machines
Screening machinery installed in extra-heavy mobile machines shall meet EN 1009-4:2020+A1:202X.
4.3 Access
4.3.1 General
Where there is an operator's station as defined in EN 1009-1:2020+A1:202X, 3.9 which is elevated, means
of access shall be provided.
NOTE Operator's station is preferably accessible from the ground.
Means of access, shall be provided in areas where routine maintenance and inspection are to be
performed with the following exceptions:
The access shall not be provided if there is a risk of injury related to the position of the means of access.
Clear instructions to work safely in these areas shall be provided in the instructions for use.
NOTE Due to the transportation requirements it is not always possible to construct and position means of
access to all routine maintenance areas without additional risk, for example high risk areas are material loading
points and engine exhaust.
The height of first step of ladders or multiple steps above ground, platform, walkway or passageway shall
be no greater than 500 mm maximum height, target height 400 mm.
In mobile machinery, the service platform surrounding the screening machinery is normally lifted
together with the screening machinery from transport and maintenance position to operating position.
If it is foreseeable that in some situations (e.g. process disturbance or blockage) the operator needs to
access the platform when the machine is stopped but still lifted in operating position (typically 20-30
degrees), means shall be provided with additional grips and anti-slip surface according to
EN ISO 14122-2:2016, 4.2.4.7, but by exception EN ISO 14122-2:2016, 4.2.4.7, the maximum angle of
pitch (α) shall not be greater than 30 degrees.
The requirements of EN 1009-4:2018, 4.1 shall apply with the following exceptions: The requirements in
Paragraph 4 indent 2 (fall protection) are not required when the screen can be set to the horizontal
position and when a service platform is provided.
For a mobile machine with a conveyor at a maximum distance of 1 m below the screen
EN 1009-4:2020+A1:202X, 4.1 Paragraph 4 indent 3 is not required.
EN 1009-4:2020+A1:202X, 4.1, Paragraph 3 does not apply when drive of the screen and relevant
upstream and downstream machinery (e.g. bypass) functions are protected against unexpected start-up
by the lockable disconnection device as specified in 4.5.1.
Mobile cone and gyratory crusher machinery:
EN 1009-3:2020+A1:202X, 4.3.3 applies with the following exceptions and additions:
— a temporary working platform is not required if other means, designed in order to prevent operator
from falling, are provided;
— guardrails are not required, if parts of the machines prevent falling outside of the machine.
4.3.2 Compact mobile machines
Means of access for compact mobile machines by exception to EN 1009-1:2020+A1:202X, 4.4 shall be in
accordance with EN ISO 2867:2011.
prEN 1009-6:2021 (E)
As an addition to EN ISO 2867:2011, compact mobile machines shall be fitted with self-closing gates
complying with EN ISO 14122-3:2016, 7.4.1 when:
— there is a passage provided through the guardrail and
— the opening gives access to a fixed ladder with an angle of pitch from more than 75° up to 90° (as
defined in EN ISO 14122-1:2017, 3.1).
Platforms at a height of less than 2 m, shall have the minimum dimension of 300 mm × 400 mm and shall
be fitted with either handholds, handrails or guardrails (see EN ISO 2867:2011, 6.3.1).
By exception to EN 1009-1:2020+A1:202X, 4.2.1 and Annex B, the passage opening for access to the
prime mover enclosure shall have a clear body opening with a minimum cross sectional dimension (d) of
580 mm. See Figure 2.
Key
d minimum cross sectional dimension
Figure 2 — Passage of the body
NOTE Dimension 580 mm is defined in EN ISO 2860:2008.
4.3.3 Heavy mobile machines
Means of access for heavy mobile machines shall be in accordance with EN 1009-1:2020+A1:202X, 4.4
with following exceptions:
— inspection platforms for crushers, feeders or screens shall be in accordance with EN ISO 2867:2011;
— any other operator's station where EN ISO 14122-1:2016 requirements cannot be achieved due to
safety risk (e.g. exposure to moving machine parts, processed material or heat) shall be designed in
accordance with EN ISO 2867:2011;
— when noise encapsulation or noise barrier is fitted, access systems inside or next to noise
encapsulations shall be in accordance with EN ISO 2867:2011 if dimension constrains cannot allow
using EN ISO 14122:2016 series.
Means of access from ground level to the main platform/walkway shall always be in accordance with
EN ISO 14122-1:2016, however if access is required to the platform when the machine is in transport
prEN 1009-6:2021 (E)
configuration then an additional access system can be provided in accordance with EN ISO 2867:2011.
As an addition to EN ISO 2867:2011, heavy mobile machines shall be fitted with self-closing gates
complying with EN ISO 14122-3:2016, 7.4.1 when:
— there is a passage provided through the guardrail; and
— the opening gives access to a fixed ladder with an angle of pitch from more than 75° up to 90° (as
defined in EN ISO 14122-1:2017, 3.1).
— By exception to EN 1009-1:2020+A1:202X, 4.2.1 and Annex B, the passage opening for access to the
prime mover enclosure shall have a clear body opening with a mi
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