Safety requirements for superabrasive products

This document applies to superabrasives products containing natural or synthetic diamond or cBN (cubic boron nitride). It includes precision grinding and cutting-off wheels, non-precision cutting-off wheels, diamond wires, mounted points and other superabrasive products for non-precision grinding. It also applies to reconditioned superabrasive cutting-off wheels.
This document specifies requirements and/or measures for the removal or reduction of hazards resulting from the design and application of the superabrasive products.
This document contains also procedures and tests for verification of the compliance with the requirements as well as safety information for use, which will be made available to the user by the manufacturer.
This document does not apply to bonded abrasive products, coated abrasive products, rotating dressing tools, truers or any non-rotating superabrasive products.

Sicherheitsanforderungen für Schleifwerkzeuge mit Diamant oder Bornitrid

Dieses Dokument gilt für Schleifwerkzeuge mit Diamant oder Bornitrid, die natürlichen oder synthetischen Diamant oder cBN (kubisches Bornitrid) enthalten. Dies beinhaltet Präzisionsschleif- und  trennschleif-scheiben, Trennschleifscheiben zur Bearbeitung von Naturstein und zum Einsatz im Hoch- und Tiefbau, Sägeseile, Schleifstifte und andere Schleifwerkzeuge mit Diamant oder Bornitrid zum Schleifen von Naturstein und zum Einsatz im Hoch- und Tiefbau. Es gilt auch für wiederbelegte Trennschleifscheiben mit Diamant oder Bornitrid.
Dieses Dokument legt Anforderungen und/oder Maßnahmen zur Beseitigung oder Verringerung von Gefährdungen fest, die von der Gestaltung und Anwendung der Schleifwerkzeuge mit Diamant oder Bornitrid herrühren.
Dieses Dokument umfasst auch Verfahren und Prüfungen zur Feststellung der Übereinstimmung mit den Anforderungen sowie Benutzerinformationen, die der Hersteller dem Anwender zur Verfügung stellt.
Dieses Dokument gilt nicht für Schleifkörper aus gebundenem Schleifmittel, Schleifmittel auf Unterlagen, rotierende Abrichtwerkzeuge, Handfeilen und andere nicht rotierende Schleifwerkzeuge mit Diamant oder Bornitrid.

Prescriptions de sécurité pour les produits superabrasifs

Le présent document s'applique uniquement aux produits superabrasifs contenant du diamant naturel ou synthétique ou du cBN (nitrure de bore cubique). Il comprend les meules et meules à tronçonner de précision, meules à tronçonner ordinaires, câbles diamantés, meules sur tige et autres produits superabrasifs pour meulage ordinaire. Il s'applique également aux meules à tronçonner superabrasives reconditionnées.
Le présent document spécifie les prescriptions et/ou mesures pour la suppression ou la réduction des phénomènes dangereux résultant de la conception et de l'utilisation des produits superabrasifs.
Le présent document contient également les procédures et essais pour la vérification de la conformité aux prescriptions ainsi que les informations de sécurité pour l'utilisation qui seront mises à la disposition de l'utilisateur par le fabricant.
Le présent document ne s'applique pas aux produits abrasifs agglomérés, produits abrasifs appliqués, outils à dresser rotatifs, outils à dresser, ni aux produits superabrasifs non rotatifs.

Varnostne zahteve za superabrazive

Ta evropski standard se uporablja le za superabrazive, ki vsebujejo naravne ali sintetične diamante ali kubne borove nitride (cBN). Vključuje plošče za precizno brušenje in rezanje, neprecizne plošče za rezanje, diamantne žice, nameščene konice in druge superabrazive za neprecizno brušenje. Prav tako se uporablja za superabrazivne obnovljene plošče za rezanje.
Ta evropski standard določa zahteve in/ali ukrepe za odpravo ali zmanjševanje nevarnosti, ki so posledica načrtovanja in uporabe superabrazivov.
Ta evropski standard vključuje tudi postopke in preskuse za preverjanje skladnosti z zahtevami in varnostnimi informacijami za uporabo, ki jih mora proizvajalec priskrbeti uporabniku.
Obravnavane nevarnosti so naveden v točki 4.
Ta evropski standard se ne uporablja za vezane abrazive, prevlečene abrazive, rotacijsko orodje za brušenje, brusilce niti za katere koli druge nerotacijske superabrazive.

General Information

Status
Published
Publication Date
23-Apr-2019
Withdrawal Date
30-Oct-2019
Current Stage
9060 - Closure of 2 Year Review Enquiry - Review Enquiry
Start Date
02-Dec-2024
Completion Date
02-Dec-2024

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SLOVENSKI STANDARD
01-oktober-2019
Nadomešča:
SIST EN 13236:2011+A1:2016
Varnostne zahteve za superabrazive
Safety requirements for superabrasive products
Sicherheitsanforderungen für Schleifwerkzeuge mit Diamant oder Bornitrid
Prescriptions de sécurité pour les produits superabrasifs
Ta slovenski standard je istoveten z: EN 13236:2019
ICS:
25.100.70 Brusiva Abrasives
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN 13236
EUROPEAN STANDARD
NORME EUROPÉENNE
April 2019
EUROPÄISCHE NORM
ICS 25.100.70 Supersedes EN 13236:2010+A1:2015
English Version
Safety requirements for superabrasive products
Prescriptions de sécurité pour les produits Sicherheitsanforderungen für Schleifwerkzeuge mit
superabrasifs Diamant oder Bornitrid
This European Standard was approved by CEN on 26 November 2018.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2019 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 13236:2019 E
worldwide for CEN national Members.

Contents Page
European foreword . 4
Introduction . 5
1 Scope . 6
2 Normative references . 6
3 Terms, definitions and symbols . 6
3.1 General . 6
3.2 Grinding and cutting-off machines . 7
3.3 Grinding and cutting-off methods . 7
3.4 Type of application . 8
3.5 Symbols . 9
4 List of significant hazards . 11
5 Safety requirements . 11
5.1 General requirements . 11
5.2 Requirements for precision superabrasive grinding and cutting-off wheels . 12
5.2.1 Bore tolerances . 12
5.2.2 Sequence of maximum operating speeds . 12
5.2.3 Safety factors. 12
5.2.4 Maximum operating speeds . 12
5.2.5 Blotters . 13
5.3 Requirements for non-precision cutting-off wheels . 13
5.3.1 Bore tolerances . 13
5.3.2 Sequence of maximum operating speeds . 13
5.3.3 Safety factors. 14
5.3.4 Maximum operating speeds . 14
5.3.5 Requirements for the blank . 15
5.3.6 Requirements for the connection of the superabrasive section to the blank . 19
5.3.7 Tensioning of non-precision cutting-off wheels . 21
5.3.8 Limitation of side coating of abrasive grain and/or superabrasive grain . 21
5.4 Requirements for diamond wires . 21
5.4.1 General . 21
5.4.2 Requirements . 22
5.4.3 Maximum operating speeds . 22
5.5 Requirements for mounted points . 22
5.5.1 Spindle diameter tolerances . 22
5.5.2 Sequence of maximum operating speeds . 22
5.5.3 Safety factors. 23
5.6 Requirements for other superabrasive products for non-precision grinding . 23
5.6.1 Bore diameter tolerances . 23
5.6.2 Sequence of maximum operating speeds . 23
5.6.3 Safety factors. 23
5.6.4 Maximum operating speeds . 23
5.6.5 Requirements for the connection of the abrasive section to the core . 24
5.7 Marking . 24
6 Verification of the safety requirements . 24
6.1 Verification of the general requirements . 24
6.1.1 General . 24
6.1.2 Visual inspection . 25
6.1.3 Ring test . 25
6.2 Verification of the strength requirements . 25
6.2.1 Verification of the safety factor . 25
6.2.2 Verification of the bending moment of non-precision cutting-off wheels . 25
6.2.3 Verification of the strength requirements for other superabrasive products for non-
precision grinding . 29
6.2.4 Verification methods for diamond wires . 30
6.3 Verification of marking . 33
6.4 Verification of the requirements for blotters . 33
6.5 Verification of the tensioning of non-precision cutting-off wheels . 33
7 Information for use . 35
Annex A (normative) Marking . 36
A.1 Content of the marking . 36
A.1.1 Marking requirements . 36
A.1.2 Additional inscriptions . 39
A.1.2.1 General . 39
A.1.2.2 Multiple or gang mounted wheels . 39
A.2 Execution of marking . 39
Annex B (informative) Mounted points . 41
B.1 Example of calculation of the maximum permissible speed of rotation . 41
B.2 Example for the application of the calculation method . 45
B.2.1 Types of mounted points . 45
B.2.2 Assumptions for the calculation . 46
B.2.3 Maximum permissible speeds of rotation . 47
Annex C (normative) Reconditioning of cutting-off wheels according to 5.3.6.4 . 49
C.1 Preconditions for reconditioning . 49
C.2 Additional marking requirements . 49
Annex D (informative) Speed conversion table . 50
Bibliography . 53

European foreword
This document (EN 13236:2019) has been prepared by Technical Committee CEN/TC 143 “Machine
tools — Safety”, the secretariat of which is held by SNV.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by October 2019, and conflicting national standards shall
be withdrawn at the latest by October 2019.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 13236:2010+A1:2015.
Significant changes betwee
...

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