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CEN

EN 500-4:2006/prA1

(Amendment)

Mobile road construction machinery - Safety - Part 4: Specific requirements for compaction machines

Mobile road construction machinery - Safety - Part 4: Specific requirements for compaction machines

EN 500-4:2006/prA2, WI 00151245 became EN 500-4:2006/prA1
EN 500-4:2006/prA1, WI 00151201 became EN 500-4:2006/prA2
2008-06-12, Jens

Bewegliche Straßenbaumaschinen - Sicherheit - Teil 4: Besondere Anforderungen an Verdichtungsmaschinen

Machines mobiles pour la construction des routes - Sécurité - Partie 4: Prescriptions spécifiques pour compacteurs

Premični stroji za gradnjo cest - Varnost - 4. del: Posebne zahteve za stroje za kompaktiranje tal

General Information

Status
Not Published
ICS
93.080.10 - Road construction
Technical Committee
CEN/TC 151 - Construction equipment and building material machines - Safety
Drafting Committee
CEN/TC 151/WG 5 - Road construction machines - Safety
Current Stage
5060 - Closure of Vote - Formal Approval
Start Date
14-Jan-2009
Completion Date
14-Jan-2009
Directive
2006/42/EC - Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast)
98/37/EC - Machinery
Mandate
M/079 - Mandate to CEN and CENELEC for standardization in the field of machines
M/396 - Mandate to CEN and Cenelec for standardisation in the field of machinery
Ref Project
SIST EN 500-4:2007/kprA1:2008 - Mobile road construction machinery - Safety - Part 4: Specific requirements for compaction machines

Relations

Merged Into
EN 500-4:2006+A1:2009 - Mobile road construction machinery - Safety - Part 4: Specific requirements for compaction machines
Effective Date
19-Jan-2023
Amends
EN 500-4:2006 - Mobile road construction machinery - Safety - Part 4: Specific requirements for compaction machines
Effective Date
22-Dec-2008

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Standards Content (Sample)


SLOVENSKI STANDARD
01-december-2008
3UHPLþQLVWURML]DJUDGQMRFHVW9DUQRVWGHO3RVHEQH]DKWHYH]DVWURMH]D
NRPSDNWLUDQMHWDO
Mobile road construction machinery - Safety - Part 4: Specific requirements for
compaction machines
Bewegliche Straßenbaumaschinen - Sicherheit - Teil 4: Besondere Anforderungen an
Verdichtungsmaschinen
Machines mobiles pour la construction des routes - Sécurité - Partie 4: Prescriptions
spécifiques pour compacteurs
Ta slovenski standard je istoveten z: EN 500-4:2006/prA1
ICS:
93.080.10 Gradnja cest Road construction
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
FINAL DRAFT
EN 500-4:2006
NORME EUROPÉENNE
EUROPÄISCHE NORM
prA1
August 2008
ICS 93.080.10
English Version
Mobile road construction machinery - Safety - Part 4: Specific
requirements for compaction machines
Machines mobiles pour la construction des routes - Bewegliche Straßenbaumaschinen - Sicherheit - Teil 4:
Sécurité - Partie 4: Prescriptions spécifiques pour Besondere Anforderungen an Verdichtungsmaschinen
compacteurs
This draft amendment is submitted to CEN members for unique acceptance procedure. It has been drawn up by the Technical Committee
CEN/TC 151.
This draft amendment A1, if approved, will modify the European Standard EN 500-4:2006. If this draft becomes an amendment, CEN
members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for inclusion of this amendment
into the relevant national standard without any alteration.
This draft amendment was established by CEN in three official versions (English, French, German). A version in any other language made
by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same
status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2008 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 500-4:2006/prA1:2008: E
worldwide for CEN national Members.

EN 500-4:2006/prA2:2008 (E)
Contents Page
Foreword.3
1 Modification to the Foreword .4
2 Modification to Clause 2, Normative references .4
3 Modification to 3.1.2,pedestrian-controlled roller .4
4 Modification to 5.5.4.1, Infrared remote control .4
5 Modification to 5.7.3.1, Braking systems for rollers with ride-on operators .4
6 Modification to 5.11.1, Noise measurement of pedestrian-controlled machines.4
7 Modification to 5.11.2, Noise measurement of rollers for ride-on operation.4
8 Modification to 5.11.3, Vibration measurement of pedestrian-controlled machines.5
9 Modification to 7.2, Instruction handbook .5
10 Deletion of Annex A.5
11 Modification to Annex B, Remote infrared controls for rollers with attending operator (will
become new Annex A) .5
12 Modification to Annex C, Noise test code for hand-guided and remote-controlled
vibratory ground compaction machines (will become new Annex B) .9
13 Modification to Annex D, Measurement of the hand-arm vibration of hand-guided
vibratory ground compaction machines (will become new Annex C) .20
14 Modification to Annex E, Noise test code for rollers for ride-on operation (will become
new Annex D) .26
15 Addition of Annex ZB .32
16 Modification to the Bibliography.32

EN 500-4:2006/prA2:2008 (E)
Foreword
This document (EN 500-4:2006/prA2:2008) has been prepared by Technical Committee CEN/TC 151
“Construction equipment and building material machines — Safety”, the secretariat of which is held by DIN.
This document is currently submitted to the Unique Acceptance Procedure.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this
document.
EN 500-4:2006/prA2:2008 (E)
1 Modification to the Foreword
th
Replace the 5 paragraph with the following:
"For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this
document.".
2 Modification to Clause 2, Normative references
Add the following reference:
"EN ISO 3450:1996, Earth-moving machinery — Braking systems of rubber-tyred machines — Systems and
performance requirements and test procedures (ISO 3450:1996)".
Delete all full stops.
3 Modification to 3.1.2, pedestrian-controlled roller
Replace "Annex B" with "Annex A".
4 Modification to 5.5.4.1, Infrared remote control
Replace "Annex B" with "Annex A".
5 Modification to 5.7.3.1, Braking systems for rollers with ride-on operators
rd
Delete after the 3 indent the following sentence:
"Service and secondary brake systems shall work independently of each other according to A.1.5.4.".
Last indent:
Replace "A.1.2.4" with "EN ISO 3450".
Last but one sentence:
Replace "Annex A" with "EN ISO 3450".
6 Modification to 5.11.1, Noise measurement of pedestrian-controlled machines
Indent:
Replace "Annex C" with "Annex B".
7 Modification to 5.11.2, Noise measurement of rollers for ride-on operation
Indent:
Replace "Annex E" with "Annex D".
EN 500-4:2006/prA2:2008 (E)
8 Modification to 5.11.3, Vibration measurement of pedestrian-controlled machines
Indent:
Replace "Annex D" with "Annex C".
9 Modification to 7.2, Instruction handbook
Last indent:
Add in the brackets after "permissible slope" ", tipping angle".
10 Deletion of Annex A
Delete Annex A in its entirety.
11 Modification to Annex B, Remote infrared controls for rollers with attending
operator (will become new Annex A)
Update all cross references in new Annex A to read as follows: "
EN 500-4:2006/prA2:2008 (E)
Annex A
(normative)
Remote infrared controls for rollers with attending operator
A.1 General
This annex will be replaced by a relevant B-Standard when available.
A.2 Scope
This annex deals with the mode of construction and components of remote infrared controls which ensure the
safe operation of rollers with attending operator.
A.3 Terms and definitions
For the purposes of this annex, the following terms and definitions apply.
A.3.1
remote control
portable transmitter and a receiver permanently mounted on the roller
A.3.2
transmitter
steering element with the necessary controls for issuing commands and the transmission element including
the part for modulation
A.3.3
receiver
receiving element including the part for demodulation, the evaluation unit as well as the command-output
element
A.3.4
safety distance
minimum distance between the roller and operating personnel necessary to prevent injury
A.4 Safety requirements and measures
A.4.1 All travel movements shall be switched off automatically by the receiver if:
a) the maximum range exceeds 20 m;
b) the distance of the machine to the operator is closer than 2 m;
c) a break in communications between the remote controls and machinery lasting longer than 3 s occurs;
d) the power supply to the transmitter or receiver is interrupted;
e) the travel controls are released.
EN 500-4:2006/prA2:2008 (E)
NOTE If there is an insufficient state of charge concerning the battery of the transmitter, this state should be indicated
(e.g. acoustically or optically) before the function of the equipment is affected in any way (e.g. alteration of the
transmission of control commands).
A.4.2 When a return of power occurs after a power cut affecting the transmitter or receiver, the roller shall
not automatically start to move.
A.4.3 Transmitters and receivers shall be assigned to each other, e.g. on the basis of a code.
NOTE Measures should be taken to ensure that interference with the process of wireless transmission due to
external signals or a combination of several remote control systems with the same transmission frequency does not cause
hazardous movements.
A.4.4 No hazardous movements shall be caused on connection of transmitter or receiver to a power source.
A.4.5 Remote controls shall be constructed to be capable of withstanding any operation stresses and
external influences which may reasonably be expected.
Operating stresses are, for example:
 actuation frequencies;
 electrical load.
External influences are, for example:
 continuous vibration, impacts, shocks;
 dampness;
 external optical, magnetic, electromagnetic, electrostatic fields;
 extraneous light, e.g. interrupted alternating illumination caused by pulsating light sources or gas-
discharge lamps;
 solar influence;
 ambient temperatures;
 interference in power supply as well as variations in voltage and frequency;
 effects on connecting cables, linking components of the receiver and the control system of the roller,
which are located in separate casings, due to which a short circuit of any two conductors of such cables
or an interruption of a conductor could be caused which could in turn could lead to a cancellation of the
cut-out.
A.4.6 The beam angle of the transmission element shall not exceed 60°.
NOTE It is intended that this measure limits the possibility of a command being unintentionally issued due to
reflecting walls or obstacles.
A.4.7 The number of the transmitted commands shall be higher than the executed commands because of
data safety.
A.4.8 Due to safety requirements the steering telegrams shall consist of several independent telegrams.
A.4.9 The remote control shall be realised by stateful dependent logic.
EN 500-4:2006/prA2:2008 (E)
A.5 Components and equipment
A.5.1 Switching equipment with an automatic reset shall be provided on the drive system. It shall not be
possible to restart the machine unintentionally if the roller stops due to the release of such switching
equipment.
A.5.2 The controls for the drive system shall be designed in such a way that, when the roller is working, the
controls can be actuated from the operator's station to give the desired effect.
It shall also be possible to operate the controls safely while wearing protective gloves.
A.5.3 If programming is used in the process of transmitting commands in conjunction with the remote
controls, it shall only be possible to alter the programme with a special tool.
A.5.4 The power supply of the receiver shall have its own separate fuses.
A.5.5 Insulation and current-carrying of peripheral conductors and cables for power supply, receiving
elements and actuators shall correspond with EN 60204-1. The current carrying of conductors on printed
boards in remote controls shall be laid out for a maximum temperature increase of 10 °C.
A.5.6 The requirements laid down in EN 60664 shall apply to the measurement of safety distances.
A.5.7 The remote control shall bear legibly and indelibly the following minimum information:
 name and address of the manufacturer;
 type;
 year of manufacture;
 product identification number.
The description of type shall clearly indicate the relationship between transmitter and receiver.
The following message shall be legibly and durably shown on the transmitter (either by text or by an
appropriate pictogram):
CLEAN THE TRANSMITTER ELEMENTS BEFORE USE
A.5.8 The safety-related parts of the control system of remote infrared controllers shall be in accordance
with category 2 of EN 954-1:1996 (corresponds to IEC 61508, SIL 1).
A.5.9 Remote-control units shall be supplied with operating instructions containing all technical and safety
information required for utilising the controls in accordance with the regulations, e.g.:
 data on performance and operating limits;
 instructions on actuation;
 a description of the actuation equipment;
 the instruction handbook shall contain information regarding the assigned operator's location, and it shall
specify if the actuation of controls from the operator's place/station which is on the opposite side does not
correspond with the intended/expected direction of the roller movement;
 instructions concerning safe operation (changing
...

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